FJ Cruiser 2WD V6-4.0L (1GR-FE) (2008)
Brake Master Cylinder: Service and Repair
Reassembly
BRAKE: HYDRAULIC BRAKE BOOSTER: REASSEMBLY
REASSEMBLY
1. INSTALL BRAKE BOOSTER ACCUMULATOR ASSEMBLY
(a) Place the brake booster pump in a vise lined with a cloth.
(b) Install the brake booster accumulator pipe, compression spring and a new O-ring.
NOTE: Ensure that no foreign matter enters the pump.
(c) Install the brake booster accumulator onto the brake booster pump.
Torque: 57 Nm (585 kgf-cm, 42 ft-lbf)
2. INSTALL PISTON
(a) Apply lithium soap base glycol grease to a new piston.
(b) Install the piston into the master cylinder body.
(c) Using 2 screwdrivers, install a new C-ring while pressing the piston.
NOTE: Do not damage the rubber lips on the piston when reassembling.
3. INSTALL MASTER CYLINDER BOOT
4. INSTALL MASTER CYLINDER PUSH ROD CLEVIS
(a) Install the master cylinder side lock nut and rod operating adapter.
Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)
(b) Install the lock nut and push rod clevis.
Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)
5. INSTALL MASTER CYLINDER SOLENOID