FJ Cruiser 2WD V6-4.0L (1GR-FE) (2008)
Starter Motor: Service and Repair
Reassembly
1GR-FE STARTING: STARTER: REASSEMBLY
REASSEMBLY
1. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply grease to the bearings, and install them onto the stater yoke.
2. INSTALL STARTER BRUSH HOLDER ASSEMBLY
(a) Install the a new O-ring onto the groove of the starter yoke assembly.
(b) Place the brush holder on the armature.
(c) Using a screwdriver, install 4 brushes.
(d) Install the commutator end frame with the 2 screws.
Torque: 3.8 Nm (39 kgf-cm, 34 in-lbf)
3. INSTALL MAGNET STARTER SWITCH ASSEMBLY
(a) Apply grease to the steel ball, and install it onto the clutch shaft hole.
(b) Apply grease to parts (2) to (5), and install all the parts below onto the starter drive housing.
(c) Install the magnet starter switch with the 2 screws.
Torque: 9.3 Nm (95 kgf-cm, 82 in-lbf)
4. INSTALL STARTER YOKE ASSEMBLY
(a) Install a new O-ring onto the groove of the starter yoke.