Highlander LTD 2WD V6-3.0L (1MZ-FE) (2002)
Water Pump: Service and Repair
REPLACEMENT
1. DRAIN COOLANT
2. SEPARATE BATTERY NEGATIVE TERMINAL
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT FENDER APRON SEAL RH
5. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1
6. REMOVE VANE PUMP V BELT
7. REMOVE ENGINE MOVING CONTROL ROD
8. REMOVE ENGINE MOUNTING STAY NO. 2 RH
9. REMOVE GENERATOR BRACKET NO. 2
10. REMOVE CRANKSHAFT PULLEY
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05010, 09954-05030)
11. REMOVE TIMING BELT NO. 1 COVER
12. REMOVE TIMING BELT NO. 2 COVER
13. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
14. REMOVE TIMING BELT GUIDE NO. 2
15. REMOVE TIMING BELT
16. REMOVE TIMING BELT IDLER SUB-ASSY NO. 2
a. Remove the bolt and timing belt idler sub assembly No. 2.
17. REMOVE CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
18. REMOVE TIMING BELT NO. 3 COVER
19. REMOVE WATER PUMP ASSY
a. Remove the 4 bolts, 2 nuts and water pump assembly.
20. INSTALL WATER PUMP ASSY
a. Install a new gasket and the water pump with the 4 bolts and 2 nuts.
Torque: 8 Nm (82 kgf-cm, 71 inch lbs.)
21. INSTALL TIMING BELT NO. 3 COVER
22. INSTALL CAMSHAFT TIMING PULLEY
SST 09962-01000, 09963-01000), 09960-10010, 09249-63010
23. INSTALL TIMING BELT IDLER SUB-ASSY NO. 2
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
24. INSPECT TIMING BELT
25. INSTALL TIMING BELT
SST 09960-10010 (09962-01000, 09963-01000)
26. INSTALL CHAIN TENSIONER ASSY NO. 1
27. INSTALL TIMING BELT GUIDE NO. 2
28. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
29. INSTALL TIMING BELT NO. 2 COVER
30. INSTALL TIMING BELT NO. 1 COVER