Matrix 2WD L4-1.8L (1ZZ-FE) (2003)
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Cylinder Head Gasket: Service and Repair
REPLACEMENT
1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE ENGINE UNDER COVER RH
3. DRAIN COOLANT
4. REMOVE FRONT WHEEL RH
5. REMOVE CYLINDER HEAD COVER NO.2
a. Remove the 2 nuts, 2 clips and cylinder head cover.
6. REMOVE AIR CLEANER HOSE NO.1
a. Loosen the 2 air cleaner hose clamp bolts, and remove the air cleaner hose.
7. SEPARATE ACCELERATOR CONTROL CABLE ASSY
a. Loosen the nut, and remove the accelerator control cable from the accelerator control cable bracket.
8. DISCONNECT WATER BY-PASS HOSE
a. Disconnect the water by-pass hose from the throttle body.
9. DISCONNECT WATER BY-PASS HOSE NO.2
a. Disconnect the water by-pass hose from the throttle body.
10. REMOVE EFI FUEL PIPE CLAMP
11. DISCONNECT FUEL TUBE SUB-ASSY
SST 09268-21010
12. DISCONNECT UNION TO CONNECTOR TUBE HOSE
a. Disconnect the union to connector tube hose from the hose to hose tube.
13. DISCONNECT RADIATOR HOSE INLET
a. Disconnect radiator hose inlet from the cylinder head.
14. DISCONNECT HEATER INLET WATER HOSE
a. Disconnect the heater inlet water hose from the cylinder head.
15. REMOVE FAN AND GENERATOR V-BELT
a. Turn the V-ribbed belt tensioner slowly clockwise and loosen it. Then, remove the fan and generator belt V and put back the V-ribbed belt
tensioner little by little and fix it quietly.
16. SEPARATE VANE PUMP ASSY
NOTICE: Do not disconnect the hose.
17. REMOVE GENERATOR ASSY
18. SEPARATE EXHAUST PIPE ASSY FRONT
a. Remove the 2 bolts, 2 compression spring installing the front side of exhaust pipe.
b. Remove the gasket.
19. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSY RH