MR2 L4-132 2164cc 2.2L DOHC (5S-FE) (1993)
Fig. 9 Manual Steering Gear Removal.
Disable airbag system as described under Technician Safety Information. Then remove components as shown in Fig. 9. Reverse procedure to install.
Disassembly/Assembly
Fig. 5 Rack & Pinion Manual Steering Gear Assembly.
Disassembly
1.
Clamp steering gear housing in soft jawed vise, Fig. 5.
2.
Remove tie rod ends after making alignment marks.
3.
Remove clips, clamps and rack boots.
4.
Unstake claw washers and remove rack ends using suitable tools. Mark left and right ends and remove claw washers.
5.
Using suitable tool, remove locknut and rack guide spring cap.
6.
Remove rack guide spring, rack guide with spacer, then dust cover.
7.
Using suitable tool, remove locknut and pinion bearing adjusting screw.
8.
Pull rack fully from housing side and align pinion with notched portion of rack. Remove pinion and upper bearing as an assembly.