Previa Van DX 4WD L4-2438cc 2.4L DOHC SC MFI (1997)
a. Install the 2 proper thrust washers on the side gears.
HINT: Using the table below, select thrust washers which will ensure that the backlash is within the specification.
Washer thickness:
1.0 mm (0.039 inch)
1.1 mm (0.043 inch)
1.2 mm (0.047 inch)
1.3 mm (0.051 inch)
b. Install the 2 side gears, pinion gears, pinion gear thrust washers and pinion shaft in the differential case.
HINT: Align the holes of the differential case and pinion shaft.
c. Using a dial indicator, measure the side gear backlash with holding one pinion gear toward the differential case.
Backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 inch)
If the backlash is not within the specification, select an appropriate thickness for the side gear thrust washer.
2. Install straight pin and stake differential case.
a. Using a pin punch and hammer, install the straight pin through the differential case and hole of the pinion shaft.
b. Using a chisel and hammer, stake the outside of the differential case pin hole.
3. Install ring gear on differential case.
a. Clean the contact surfaces of the differential case and ring gear.
