RAV4 2-Door 4WD L4-2.0L (3S-FE) (1997)
c. Using a torque wrench, check the pump rotating torque.
Rotating torque: 0.3 Nm (2.4 inch lbs.) or less
2. Remove pump front bracket and pump bracket. Remove the 2 bolts.
3. Remove vane pump pulley.
a. Using Special Service Tool (SST) to stop the pulley rotating, remove the pulley set nut.
SST 09960 - 10010 (09962 - 01000, 09963 - 01000)
b. Remove the woodruff key from the vane pump shaft.
4. Remove air control valve. Remove the union seat.
5. Remove pressure feed No. 2 tube. Remove the union bolt and 2 gaskets.
6. Remove suction port union.
a. Remove the union set bolt.
b. Remove the O-ring from the union.
7. Remove pressure port union. Remove the O-ring from the union.
8. Remove flow control valve and spring.
9. Remove flow control spring seat.
a. Using snap ring pliers, remove the snap ring.
b. Install the 2 or 3 threads of a bolt (6 mm normal diameter, 1.0 mm pitch, 50 mm length).
Reference:
Bolt: 91651 - 60650
c. Using pliers, remove the spring seat from the front housing.
d. Remove the O-ring from the flow control spring seat.
10. Remove rear housing, wave washer and side rear plate.