RAV4 2-Door 4WD L4-2.0L (3S-FE) (1997)
Clutch Master Cylinder: Service and Repair
Overhaul
MASTER CYLINDER DISASSEMBLY
1. Remove inlet union.
a. Using a pin punch and a hammer, drive out the slotted spring pin.
b. Remove the inlet union and grommet.
2. Remove push rod.
Pull back the boot, and using snap ring pliers, remove the snap ring.
3. Remove piston.
MASTER CYLINDER ASSEMBLY
1. Coat parts with lithium soap base glycol grease, as shown.
2. Insert piston into cylinder.
3. Install push rod assembly with snap ring.
4. Install reservoir tank.
a. Install the reservoir tank and a new grommet.
b. Using a pin punch and hammer, drive in the slotted spring pin.