RAV4 2WD L4-2.5L (2AR-FE) (2009)
Seals and Gaskets: Service and Repair
Installation
DIFFERENTIAL: DIAPHRAGM OIL SEAL: INSTALLATION
INSTALLATION
1. INSTALL DIAPHRAGM OIL SEAL
(a) Apply a light coat of MP grease No. 2 to the lip of a new diaphragm oil seal.
(b) Using SST and a hammer, tap the diaphragm oil seal into the rear differential carrier according to the specification.
SST: 09710-30021
09710-03121
SST: 09950-60010
09951-00570
SST: 09950-70010
09951-07100
Standard distance:
7.0 +/-0.5 mm (0.28 +/-0.02 in.)
2. INSTALL TRANSMISSION COUPLING SHIM
3. INSTALL TRANSMISSION COUPLING CONICAL SPRING WASHER
4. INSTALL YOKE
5. INSTALL 4WD LINEAR SOLENOID
6. INSTALL ELECTROMAGNETIC COUPLING
7. TEMPORARILY INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
8. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
9. INSPECT AND ADJUST JOINT ANGLE See: Drive/Propeller Shafts, Bearings and Joints/Drive/Propeller Shaft/Testing and
Inspection/Component Tests and General Diagnostics
10. ADD DIFFERENTIAL OIL
(a) Add differential oil See: Fluid - Differential/Testing and Inspection.
11. INSPECT FOR DIFFERENTIAL OIL LEAK
-
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.