T100 Regular Cab Pickup 2WD L4-2693cc 2.7L DOHC MFI (1998)
Valve Body: Service and Repair
Removal and Replacement Procedures
ON-VEHICLE REPAIR
CAUTION: When working with Formed In Place Gasket (FIPG) material, you must observe the followings.
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Using a razor blade and a gasket scraper, remove all oil FIPG material from the gasket surfaces.
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Remove all loose material to thoroughly clean all components.
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Clean both sealing surfaces with a non-residue solvent.
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Apply FIPG in an approx. 1 mm (0.04 inch) wide bead along the sealing surface.
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Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.
1. REMOVE DRAIN PLUG AND DRAIN AUTOMATIC TRANSMISSION FLUID (ATF)
Torque: 20 Nm (205 kgf-cm, 15 ft. lbs.)
2. REMOVE OIL PAN
NOTICE: Some fluid will remain in the oil pan.
a. Remove the 19 bolts.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)
b. Install the blade of Special Service Tool (SST) between the transmission case and oil pan, cut off applied sealer, and remove the oil pan.
SST 09032-00100
NOTICE: When removing the oil pan, be careful not to damage the oil pan flange.
3. EXAMINE PARTICLES IN PAN
Remove the magnets and use them to collect steel particles. Carefully look at the foreign matter and particles in the pan and on the magnets to
anticipate the type of wear you will find in the transmission.
Steel (magnetic) bearing, gear and clutch plate wear
Brass (non-magnetic) bushing wear