T100 SR5 Extra Cab Pickup 2WD V6-3.4L (5VZ-FE) (1997)
Clutch Pedal Assembly: Adjustments
INSPECTION AND ADJUSTMENT
1. Check that pedal height is correct.
Pedal height from floor panel: 154.6-164.6 mm (6.087-6.480 inch).
Pedal height from asphalt sheet:
Extra Cab (4wd): 150.1-160.1 mm (5.909-6.303 inch).
Others: 153.1-163.1 mm (6.027-6.421 inch).
2. If necessary, adjust pedal height. Loosen the lock nut and turn the stopper bolt until the height is correct. Tighten the lock nut.
3. Check that pedal freeplay and push rod play are correct. Push in on the pedal until the beginning of clutch resistance is felt.
Pedal freeplay: 5.0-15.0 mm (0.197-0.591 inch).
Gently push on the pedal until the resistance begins to increase a little.
Push rod play at pedal top: 1.0-5.0 mm (0.039-0.197 inch)
4. If necessary, adjust pedal freeplay and push rod play, as follows:
a. Loosen the lock nut and turn the push rod until the freeplay and push rod play are correct.
b. Tighten the lock nut.
c. After adjusting the pedal freeplay, check the pedal height.
d. Connect the air duct and install the lower finish panel.
5. Check clutch release point, as follows:
a. Pull the parking brake lever and install wheel stopper.
b. Start the engine and idle the engine.
c. Without depressing the clutch pedal, slowly shift the shift lever into reverse position until the gears contact.