Tacoma 2WD L4-2.7L (2TR-FE) (2005)
1. Using vernier calipers, measure the brush length.
Standard length: 15.0 mm (0.591 in.)
Minimum length: 9.0 mm (0.354 in.)
If the length is less than the minimum, replace the brush holder and starter yoke.
8. INSPECT STARTER BRUSH HOLDER ASSEMBLY
a. Check the resistance.
1. Using an ohmmeter, measure the resistance between the positive (+) and negative (-) brush holders.
Standard: 10 kOhms or higher
If the result is not as specified, repair or replace the brush holder assembly.
b. Check the brush spring load.
1. Check the pull scale reading as soon as the brush spring is separated from the brush.
Standard spring load: 21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)
Minimum spring load: 12.7 N (1.3 kgf, 2.9 lbf)
If the spring load is less than the minimum, replace the brush holder assembly.
9. INSPECT STARTER CLUTCH SUB-ASSEMBLY
a. Check the operation.
1. Turn the clutch pinion gear clockwise and check that it turns freely. Try to rotate the clutch pinion gear counterclockwise and check that it
locks.