Tacoma Regular Cab 2WD L4-2438cc 2.4L DOHC MFI (1997)
(b) Apply seal packing to the cylinder head installation surface of the semi-circular plugs.
Seal packing: Part No. 08826 - 00080 or equivalent.
(c)
Install the semi-circular plug to the cylinder head.
10. Install cylinder head cover.
11. Install engine wire brackets.
12. Install front engine hanger.
Torque: 42 Nm (30 ft. lbs.)
13. Install cylinder head rear cover.
Install a new gasket and the rear cover with the 3 bolts.
Torque: 13.5 Nm (10 ft. lbs.)
14. Install water outlet.
(a)
Install a new gasket and the water outlet with the 2 bolts.
Torque: 20 Nm (14 ft. lbs.)
(b) Connect the upper radiator hose.
15. Install exhaust manifold.
(a)
Install a new gasket and the exhaust manifold with the 6 nuts.
Torque: 49 Nm (36 ft. lbs.)
(b) Install the heat insulator with the 2 bolts and 2 nuts.
Torque: 5.5 Nm (48 inch lbs.)
16. Install front exhaust pipe.
17. Install intake manifold.
Install a new gasket and the intake manifold with the 3 bolts and 2 nuts.
Torque: 29 Nm (22 ft. lbs.)
18. Install injectors and delivery pipe.
NOTE: When using a new cylinder head, spacers must be installed.
Apply a light coat of gasoline to a new O-ring install it to a new spacer.
19. Install fuel return pipe.
20. Install fuel inlet pipe.
Install the fuel inlet pipe and 4 new gaskets with 2 union bolts.
Torque: 29 Nm (22 ft. lbs)
21. Connect injector connectors.
22. Install air intake chamber assembly.
(a)
Install a new gasket and the air intake chamber assembly with the 3 bolts and 2 nuts.
Torque: 21 Nm (15 ft. lbs.)
(b) Connect these hoses:
-
Evaporative Emission (EVAP) hose to throttle body.
-
Brake booster vacuum hose to union.
-
Water bypass hose to water bypass pipe.
-
Water bypass hose to cylinder head rear cover.
23. Install intake chamber stay.
Torque: 20 Nm (15 ft. lbs.)