Tercel Sedan 2-Door L4-1497cc 1.5L DOHC (5E-FE) MFI (1997)
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Output Shaft: Service and Repair
NOTE: For removal and installation procedures refer to "Manual Transmission/Transaxle, Service and Repair."
DISASSEMBLY
1. Inspect 1st and 2nd gears thrust clearance. Using a feeler gauge, measure the thrust clearance.
Standard clearance:
1st gear: 0.10-0.40 mm (0.0039-0.0157 inch).
2nd gear: 0.10-0.45 mm (0.0039-0.0177 inch).
Maximum clearance:
1st gear: 0.45 mm (0.0177 inch).
2nd gear: 0.50 mm (0.0197 inch).
2. Inspect 1st and 2nd gears radial clearance. Using a dial indicator, measure the radial clearance between the gear and shaft.
Standard clearance: 0.015-0.058 mm (0.0006-0.0023 inch).
Maximum clearance: 0.070 mm (0.0028 inch).
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.