Tercel Sedan 4-Door L4-1456cc 1.5L SOHC (3E) (1994)
Output Shaft: Service and Repair
Inspection
1. INSPECT SYNCHRONIZER RINGS
a. Check for wear or damage.
b. Check the braking effect of the synchronizer ring. Turn the synchronizer ring in one direction while pushing it to the gear cone. Check that the
ring locks. If the braking effect is insufficient, apply a small amount of fine lapping compound between the synchronizer ring and gear cone.
NOTE: Ensure the fine lapping compound is completely washed off after rubbing.
Check again the braking action of the synchronizer ring.
c. Measure the clearance between the synchronizer ring back and gear spline end.
Minimum clearance: 0.6 mm (0.024 in.)
If the clearance is less than the limit, replace the synchronizer ring and gear cone.
NOTE: Ensure the fine lapping compound is completely washed off after rubbing.
2. INSPECT CLEARANCE OF SHIFT FORKS AND HUB SLEEVES
Using a feeler gauge, measure the clearance between the hub sleeve and shift fork.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the maximum, replace the shift fork or hub sleeve.