vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Toothed Belt Tension, Adjust (17 DR and X 17 DTL) > < Toothed Belt Tension Roller, Remove and Install

 

Check toothed belt tension (17 DR and X 17 DTL)  

Notice: 

This operation refers to run-in toothed belts only. For installation of a new toothed belt - see operation "Toothed Belt Tension, Adjust (17 DR and X 17 DTL)". Adjustment is performed with the engine cold - at room temperature.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove alternator V-belt - see operation "V-belt - Alternator, Remove and Install". Remove upper part of front toothed belt cover.  

Remove crankshaft pulley (1) - counterhold on fastening bolt (2) of toothed belt drive pulley. Remove lower part of front toothed belt cover.  

Object Number: 616198  Size: DEFAULT  Adjust   

At fastening bolt of the toothed belt pulley, turn crankshaft in direction of engine rotation to "1st Cylinder TDC" - see operation "1st Cylinder TDC, Adjust".  

Object Number: 2415361  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Check installation position of coolant pump - adjust if necessary. Lug (2) on coolant pump must align with counterpart (1) on cylinder block.  

The toothed belt tension is correct if pointer (4) rests approx. 4 mm left of notch (3).  

If the toothed belt tension is not correctly adjusted - see operation "Toothed Belt Tension, Adjust (17 DR and X 17 DTL)".  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install lower part of front toothed belt cover - tightening torque 4 Nm/ 3 lbf. ft. Install crankshaft pulley - counterhold on fastening bolt of toothed belt drive pulley - tightening torque 20 Nm/ 15 lbf. ft. Install upper part of front toothed belt cover - tightening torque 4 Nm/ 3 lbf. ft.  

Install alternator V-belt - see operation "V-belt - Alternator, Remove and Install".  

Object Number: 2393685  Size: DEFAULT

 

 


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Toothed Belt Tension, Adjust (17 DR and X 17 DTL) > < Toothed Belt Tension Roller, Remove and Install