Astra F Workshop Manual
- General Vehicle Information
- Description and Operation
- Other Information
- A Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Repair Instructions
- Important safety information
- Power-Sounder (Vauxhall only)
- Safety measures for pyrotechnic systems
- Attachment points for lifting tools
- Disposal, recycling
- Introduction, summary / group classification
- Weights, general Information, roof load trailer operation
- Front Panelling, Replace - Models 51, 52, 53, 55, 56, 57, 58, 59 with AC conditioner
- OPEL/VAUXHALL Inspection System Model Year '94.5 up to Model Year '96
- Description and Operation
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Sheet Metal Parts (Bolted)
- Repair Instructions
- Specifications
- Bonnet
- Repair Instructions
- Description and Operation
- Rear Door
- Description and Operation
- Tailgate
- Repair Instructions
- Description and Operation
- Luggage Compartment Lid
- Repair Instructions
- Tailgate, Detach and Reattach, Models 51, 52, 53, 54, 55, 58, 59
- Luggage Compartment Lid, Detach and Reattach - Models 56, 57
- Luggage Compartment Lid, Detach and Reattach - Model 53-B
- Hinge bow, luggage compartment cover, replace, Models 56, 57
- Luggage Compartment Lid Hinge, Replace - Model 53-B
- Description and Operation
- Wing
- Sheet Metal Parts (Welded)
- Repair Instructions
- Description and Operation
- Specifications
- Warnings, Disclaimers, Safety
- Other Information
- Body Repair
- Repair Instructions
- Specifications
- Warnings, Disclaimers, Safety
- Other Information
- A Pillar
- Repair Instructions
- A pillar, replace, Models 51, 52, 53, 54, 55, 56, 57, 58, 59
- Frame windshield, replace, Model 53-B (up to MY '95)
- A pillar, replace, Model 53-B (up to MY '95)
- A pillar, replace, Model 53-B (from MY '95)
- Covers frame windshield replace completely, Model 53-B (up to MY '95)
- Side cover frame windshield, replace, Model 53-B (from MY '95)
- Labour Time Allowances
- Technical Information
- B Pillar
- Repair Instructions
- Outer cover B pillar, remove and attach
- B-pillar, Replace - Models 51, 52, 56, 57, 58, 59
- Sill trim, replace, Models 51, 52, 53, 54, 55, 56, 57, 58, 59
- Sill Panelling, Replace - Model 53-B
- Sill extension (B pillar are), replace, Model 53-B
- Members
- Repair Instructions
- Specifications
- Front Frame Side Member
- Repair Instructions
- Specifications
- Rear Frame Side Member
- Repair Instructions
- Underbody dimension chart-Models 51, 52, 55 (view from below)
- Vibration damper on body, remove and attach or replace, Model 53-B
- Rear Side Member Ends, Replace Both - Models 53, 54, 58, 59
- Rear Side Member Ends, Replace Both - Models 53-B, 56, 57
- Rear Side Member Ends, Replace Both - Models 51, 52, 55
- Vibration damper bolder - body, replace, Model 53-B
- Specifications
- Front Member
- Repair Instructions
- Specifications
- Cross Member
- Repair Instructions
- Underbody dimension chart-Models 51, 52, 55 (view from below)
- Crossmember front, replace
- Rear Floor - Minor Section - Models 53-B, 56, 57
- Rear Floor - Minor Section - Models 51, 52, 55
- Rear Floor - Minor Section - Models 53, 54, 58, 59
- Specifications
- Spoiler Assembly
- Wheel Well
- Repair Instructions
- Technical Service Bulletins
- Body Rear End Panel Panel
- Repair Instructions
- Outer Upper Rear End Panel, Replace - Model 53-B
- Lower Rear End Panel, Replace Completely - Models 53, 54, 58, 59
- Lower Rear End Panel, Partially Replace - Models 53, 54, 58, 59
- Lower Rear End Panel, Replace Completely - Models 56, 57
- Lower Rear End Panel, Partially Replace - Models 53-B, 56, 57
- Lower Rear End Outer Panelling, Replace - Models 51, 52, 55
- Rear End Outer Panelling, Partially Replace - Models 51, 52, 55
- Rear End Panel Crossmember, Replace - Models 51, 52, 55
- Lower Rear End Panel, Replace Completely - Model 53-B
- Rear Lamp Insert, Replace - Models 53, 54, 56, 57, 58, 59
- Rear Lamp Insert, Replace - Model 53-B
- Rear Floor - Minor Section - Models 53-B, 56, 57
- Rear Floor - Minor Section - Models 51, 52, 55
- Rear Floor - Minor Section - Models 53, 54, 58, 59
- Specifications
- Roof Panel
- Repair Instructions
- Roof panelling, replace, Models 53, 54, 58, 59
- Roof panelling, replace, Models 56, 57
- Roof panelling, replace, Models 51, 52, 55
- Floor and Underbody Parts
- Repair Instructions
- Underbody dimension chart-Models 51, 52, 55 (view from below)
- Rear Side Member Ends, Replace Both - Models 53, 54, 58, 59
- Rear Side Member Ends, Replace Both - Models 53-B, 56, 57
- Rear Side Member Ends, Replace Both - Models 51, 52, 55
- Rear Floor - Minor Section - Models 53-B, 56, 57
- Rear Floor - Minor Section - Models 51, 52, 55
- Rear Floor - Minor Section - Models 53, 54, 58, 59
- Vibration damper bolder - body, replace, Model 53-B
- Specifications
- Underbody Dimension Chart: Models 53, 54, 56, 57, 58, 59, 53-B - View from Below
- Vehicle front section fixing points all, Models
- Vehicle Rear Fixing Points - Models 53, 54, 56, 57, 58, 59, 53-B
- Vehicle Rear Fixing Points - Models 51, 52, 55
- Body Side and Quarter Panel
- Repair Instructions
- Sill trim, replace, Models 51, 52, 53, 54, 55, 56, 57, 58, 59
- Sill Panelling, Replace - Model 53-B
- Body Rear Quarter Panel, Replace - Models 51, 52, 53, 54, 58, 59
- Body Rear Quarter Panel, Replace - Models 55, 56, 57
- Body Rear Quarter Panel, Replace - Model 53-B
- Partial replacement body-quarter panel, Models 51, 52, 53, 54, 56, 57
- Body Rear Quarter Panel, Partially Replace - Model 55
- Body Rear Quarter Panel, Partially Replace - Model 53-B
- Sill extension (B pillar are), replace, Model 53-B
- Front Inner Rear Quarter Panel, Partially Replace - Models 53, 54
- Partial replacement internal quarter panel rear, Models 51, 52, 53, 54, 58, 59
- Rear Inner Rear Quarter Panel, Partially Replace - Models 56, 57
- Internal quarter panel, replace, Model 55
- Internal quarter panel, replace, Model 53-B
- Partial replacement internal quarter panel, rear, Model 53-B
- Rear Lamp Insert, Replace - Models 53, 54, 56, 57, 58, 59
- Rear Lamp Insert, Replace - Model 53-B
- Rear Floor - Minor Section - Models 53-B, 56, 57
- Rear Floor - Minor Section - Models 51, 52, 55
- Rear Floor - Minor Section - Models 53, 54, 58, 59
- External door and tailgate panelling, replace
- Specifications
- Other Information
- Trim Panels, Radiator Grille, Spoiler
- Repair Instructions
- Wheel arch inner panelling, remove and attach
- Water Deflector, Detach and Reattach
- Outer cover B pillar, remove and attach
- Fuel filler flap, remove and install or replace
- Trim strip tailgate, remove and attach, Model 54 (up to MY '95)
- Trim strip tailgate, remove and attach, Models 51, 52, 55
- Front Panel
- Repair Instructions
- Panelling, Panelling Parts, Front Panelling Spoiler, Detach and Reattach parts, spoiler front panelling, remove and attach
- Repair of painted plastic parts
- Front panelling, replace, Model 54 (up to Model Year '95)
- Front Panelling, Replace - Models 51, 52, 53, 55, 56, 57, 58, 59 with AC conditioner
- Side holder for front panelling, replace
- Description and Operation
- Labour Time Allowances
- Technical Information
- Rear Spoiler
- Repair Instructions
- Rear spoiler, remove and attach, Models 53, 58, 59 (up to MY '95)
- Rear spoiler, remove and attach, Models 53, 58, 59 (from MY '95)
- Rear spoiler, remove and attach, Model 54 (up to MY '95)
- Rear spoiler, install, Models 56, 57
- Description and Operation
- Labour Time Allowances
- Technical Information
- Rear Panelling
- Repair Instructions
- Rear Panelling, Detach and Reattach - Models 53, 54, 58, 59
- Rear Panelling, Detach and Reattach, Models 51, 52, 53-B, 55, 56, 57
- Description and Operation
- Labour Time Allowances
- Technical Information
- Luggage Compartment Lid Panelling
- Repair Instructions
- Trim strip tailgate, remove and attach, Model 54 (up to MY '95)
- Trim strip tailgate, remove and attach, Models 51, 52, 55
- Tailgate/Luggage Compartment Lid Trim Strips, Detach and Reattach - Models 53, 53-B, 56, 57, 58, 59 (as of MY '95)
- Labour Time Allowances
- Technical Information
- Stone Protector
- Radiator Grille
- Repair Instructions
- Description and Operation
- B Paint
- Repair Instructions
- Description and Operation
- Component Locator
- Warnings, Disclaimers, Safety
- Other Information
- Vehicle Side
- Technical Service Bulletins
- Painting Repair System
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- External paintwork on plastic parts - production
- Other Information
- Painting Repair Operations
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Vehicle identification plate, replace
- Explanation of time allowances paint stages I, II and II
- Other Information
- Technical Service Bulletins
- Technical Information
- Adhesive Foiles
- Corrosion Protection
- Repair Instructions
- Other Information
- C Body Equipment
- Repair Instructions
- Warnings, Disclaimers, Safety
- Other Information
- Fittings, Hinges, Locks
- Repair Instructions
- Rubber Wheaterstrip
- Repair Instructions
- Rubber weatherstrip, windshield frame, remove and install or replace, Model 53-B
- Rubber weatherstrip, outer quarter panel, remove and install or replace, Model 53-B
- Rubber weatherstrip - door, remove and install or replace - except for Model 53 B
- Rubber weatherstrip door, remove and install or replace, Model 53 B
- Sill trim seal, remove and attach
- Special Tools and Equipment
- Outside Handle
- Repair Instructions
- Trim strips, lettering, fittings, hinges, outer handle in the front door, remove and install
- Rear door outer handle, remove and install
- Tailgate outer handle/ luggage compartment lid, remove and install, Models 53, 56, 57, 58, 59 (up to Model Year '95)
- Tailgate handle strip, remove and attach, Models 51, 52, 55
- Description and Operation
- Lock Cylinder
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Misaligned
- Folding Roof
- Repair Instructions
- Both Bowden cables in interlocking, replace (manually actuated folding hood) Mod.53-B
- Locking plate for folding hood, remove and install or replace, Model 53-B
- Locking lever for folding hood. remove and install or replace, Model 53-B
- Folding hood gas strut, replace, Model 53-B
- Folding hood damping mat, replace, Model 53-B
- Folding hood, replace, Model 53-B
- Rubber weatherstrip, sash window pane in the front door replace, Model 53 B
- Rubber weatherstrip, front roof frame, replace, Model 53-B
- Rubber weatherstrip, centre roof frame, replace, Model 53-B
- Rubber weatherstrip, rear roof frame, replace, Model 53-B
- Folding hood inside cover, replace, Model 53-B
- Rubber weatherstrip, A pillar, replace, Model 53-B
- Front trim strip on the folding hood cover (tonneau cover), replace, Model 53-B
- Fastening clip for front trim strip on folding hood cover (tonneau cover), replace, Model 53-B
- Fastening clip for folding hood cover (tonneau cover), replace, Model 53-B
- Auxiliary sealing strip, front roof frame, replace, Model 53-B
- Auxiliary sealing strip, centre roof frame, replace, Model 53-B
- Tensioner rail cover strip, remove and install or replace, Model 53-B (up to Model Year '95)
- Tensioner rail cover strip, remove and install or replace, Model 53-B (from Model Year '95)
- Tightening strap, remove and install or replace, Model 53-B
- Level, check, Model 53-B
- Hydraulic system, vent, Model 53-B
- Hydraulic pump, replace, Model 53-B
- Damping block hydraulic pump, replace, Model 53-B
- Hydraulic cylinder, replace, Model 53-B
- Hydraulic hose, replace, Model 53-B
- Adjustment on, Model 53-B, general
- Folding hood, adjust, Model 53-B
- Folding hood locking lever, adjust, Model 53-B
- Technical data on recommended torque values
- Folding hood actuation pressure contact folding hood protective cover, replace
- Switch for folding hood actuation, remove and install
- Diode V12 in the wiring harness for hydraulic pump for electrical folding hood, replace
- Description and Operation
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Glass, Window Guides, Window Winders
- Repair Instructions
- Warnings, Disclaimers, Safety
- Sash Window
- Repair Instructions
- Sash window in the front door remove and install (manual and electrical actuation) except for Model 53;B
- Sash window in the front door. remove and install, Model 53-B
- Sash window in the rear door remove and install, Models 51, 52
- Sash window in the rear door. remove and install, Models 56, 57, 58, 59
- Quarter panel sash window, replace, Model 53-B
- Seal Quarter panel sash window. remove and install or replace, Model 53-B
- Quarter panel sash window set basically (window actuation removed), Model 53 B
- Quarter panel sash window, adjust, Model 53-B
- Sash window front door adjust, Model 53-B
- Technical Service Bulletins
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Rear Screen
- Repair Instructions
- Special Tools and Equipment
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Poor Fit
- Inner Rear View Mirror
- Tailgate Screen
- Repair Instructions
- Special Tools and Equipment
- Rear Quarter Window
- Window (Fixed Type)
- Windscreen
- Special Tools and Equipment
- Sliding Roof
- Repair Instructions
- Other Information
- Technical Service Bulletins
- Operating Unit
- Repair Instructions
- Individual parts of the Rockwell-Golde control unit
- Individual parts Tudor-Webasto control unit
- Cables, both, replace
- Cables, both, set basically, Rockwell-Golde
- Cables, both, set basically, Tudor-Webasto
- Control unit, replace
- Crank drive, remove and install
- Crank drive, adjust
- Electric drive, remove and install
- Electric drive, set basically
- Rocker switch, remove and install
- Sliding roof cover, remove and install
- Technical data on recommended torque values
- Specifications
- Glass Panel
- Repair Instructions
- Specifications
- Guide
- Repair Instructions
- Cables, both, replace
- Cables, both, set basically, Rockwell-Golde
- Cables, both, set basically, Tudor-Webasto
- Front guide, replace - Rockwell-Golde
- Front guide, replace - Tudor-Webasto
- Water deflector panel guide, replace
- Slide block guide, replace - Rockwell- Golde
- Slide block guide, replace - Tudor-Webasto
- Water deflector panel (water gutter), replace
- Trim Strips, Lettering, Coverings
- Repair Instructions
- Side protective trim strips, replace
- Roof cover strip, remove and install except for Model 53-B
- Stop buffer upper quarter panel, remove and install or replace, Model 53-B (up to Model Year '95)
- Stop buffer upper quarter panel, remove and install or replace, Model 53-B (from Model Year '95)
- Trim strip tailgate, remove and attach, Model 54 (up to MY '95)
- Trim strip tailgate, remove and attach, Models 51, 52, 55
- Tailgate/Luggage Compartment Lid Trim Strips, Detach and Reattach - Models 53, 53-B, 56, 57, 58, 59 (as of MY '95)
- Description and Operation
- Labour Time Allowances
- Technical Information
- Seats, Upholstery, Inner Trim Panels
- Glove Box
- Roof Inner Trim Panel, Sun Shield
- Instrument Panel Upholstery
- Luggage Compartment Mat
- Head Rest
- Repair Instructions
- Special Tools and Equipment
- Centre Console
- Rear Seat
- Repair Instructions
- Release cable in rear seat backrest, remove and install or replace, Model 53-B
- Rear seat, remove and install except for Models 53-B
- Rear seat, remove and install, Model 53-B
- Rear seat backrest, remove and install except for Models 53-B
- Rear seat backrest, remove and install, Model 53-B
- Headrest for rear seat, install subsequently - except for Model 53-B
- Upholstery rear seat. remove and install or replace - except for Model 53-B
- Upholstery rear seat. remove and install or replace, Model 53-B
- Upholstery rear seat backrest, remove and install or replace - except for Model 53 B, 55
- Upholstery rear seat backrest, remove and install or replace, Model 53-B
- Upholstery on arm rest, remove and install or replace
- Seat Belt
- Repair Instructions
- Seat belt tensioner, remove and install or replace
- Front safety belt, remove and install or replace - except for Model 53-B
- Front safety belt, remove and install or replace, Model 53-B
- Safety belt, rear,. remove and install or replace - except for Models 53 B, 55
- Safety belt rear, remove and install or replace, Model 53-B
- Technical data on recommended torque values
- Pyrotechnic Unit (Airbag Module, Pyr. Seat Belt Pre-tensioner)
- Specifications
- Warnings, Disclaimers, Safety
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Excessive Effort, Hard Work
- Corrosion, Rust, Dirt
- Technical Information
- Other Inner Trim Panels
- Repair Instructions
- Front seat, remove and install
- Upholstery on arm rest, remove and install or replace
- Frame panelling windshield remove and attach - Mod. 53-B
- A pillar panelling, top section, remove and attach
- A pillar panelling, lower section, remove and attach, Model 53-B
- B pillar panelling, remove and attach, Models 51, 52, 56, 57, 58, 59
- B pillar panelling, top section, remove and attach, Models 53,54
- C pillar panelling, remove and attach, Models 53, 54
- C/D pillar panelling, remove and attach, Models 58, 59
- C/D pillar panelling, remove and attach, Models 51, 52
- C/D pillar panelling, remove and attach, Models 56, 57
- Sill trim, front, remove and attach
- Sill trim, rear, remove and attach, Models 51, 52, 56, 57, 58, 59
- Sill trim, rear, remove and attach, Models 53, 54
- Front side panelling, remove and attach, Models 53, 54
- Front side panelling, remove and attach, Model 53-B
- Rear side panelling, remove and attach, Models 53, 54, 58, 59
- Rear side panelling, remove and attach, Models 51, 52
- Rear side panelling, remove and attach, Models 56, 57
- Rear wheel housing panelling, remove and attach, Models 56, 57
- Rear side panelling, remove and attach, Model 53-B
- Quarter panel water drain, remove and install or replace, Model 53-B
- Description and Operation
- Door Inner Trim Panel
- Repair Instructions
- Special Tools and Equipment
- Rear End Trim Panel, Rear Window Shelf
- Repair Instructions
- Rear panel shelf, top, remove and install, Models 56, 57
- Rear panel shelf, top, remove and install, Model 53-B
- Rear panel shelf, top, reinforce, Model 53-B to Ident.-No. 53RB007378
- Lower rear panelling, remove and attach, Models 53, 54, 56, 57, 58, 59
- Lower rear panelling, remove and attach, Model 53-B
- Tailgate panelling, remove and attach
- Front Seat
- Repair Instructions
- Description and Operation
- Specifications
- Airbag
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Airbag - Introduction
- Airbag - Diagnosis
- Airbag - Read Trouble Code
- Airbag - Check Data List Parameters
- Airbag - Carry out Actuator Tests
- Airbag - Carry out Control Tests
- Airbag - Snapshot Mode
- Airbag - Final System Test
- Airbag - General Safety Measures and Repair Instructions
- Survey of Vehicle
- Airbag System Safety Measures as of MY'95 - General
- Airbag System Safety Measures as of MY'95 - Diagnosis
- Airbag System Safety Measures as of MY'95 - Installation and Removal, Replacement
- Airbag System Safety Measures as of MY'95 - Transport and Storage
- Airbag System Safety Measures as of MY'95 - Disposal
- F2:TROUBLE CODE TABLE - Trouble Code 21 DRIVER SQUIB CIRCUIT SHORT TO GROUND
- F2:TROUBLE CODE TABLE - Trouble Code 22 DRIVER SQUIB CIRCUIT SHORT TO BATT.
- F2:TROUBLE CODE TABLE - Trouble Code 23 CO-DRIVER SQUIB CIRCUIT SHORT TO GROUND
- F2:TROUBLE CODE TABLE - Trouble Code 24 CO-DRIVER SQUIB CIRCUIT SHORT TO BATT.
- F2:TROUBLE CODE TABLE - Trouble Code 31 SQUIB CIRCUIT RESIST. DRIVER HIGH
- F2:TROUBLE CODE TABLE - Trouble Code 32 SQUIB CIRCUIT RESIST. DRIVER LOW
- F2:TROUBLE CODE TABLE - Trouble Code 33 SQUIB CIRCUIT RESIST. CO-DRIVER HIGH
- F2:TROUBLE CODE TABLE - Trouble Code 34 SQUIB CIRCUIT RESIST. CO-DRIVER LOW
- F2:TROUBLE CODE TABLE - Trouble Code 44 CHECK LIGHT CIRCUIT
- F2:TROUBLE CODE TABLE - Trouble Code 48 BATTERY VOLTAGE LOW
- F2:TROUBLE CODE TABLE - Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE - Trouble Code 51 ECU (SQUIB CODE) NOT PROGRAMMED
- F2:TROUBLE CODE TABLE - Trouble Code 53 RE-PROGRAM ECU (SQUIB CODE)
- F2:TROUBLE CODE TABLE - Trouble Code 55 REPLACE ECU
- F2:TROUBLE CODE TABLE - Trouble Code 66 SQUIB CIRCUITS ACTIVATED (CRASH)
- F0:DATA LIST - Test Step 01 CHECK LIGHT
- F0:DATA LIST - Test Step 02 SQUIB DRIVER
- F0:DATA LIST - Test Step 03 SQUIB CO-DRIVER
- F7:PROGRAMMING Airbag System as of MY'95.5 - General
- F7:PROGRAMMING Airbag System as of MY'95.5
- Introduction Airbag
- Airbag Safety Regulations
- Checking Equipment
- Survey of System - Block Diagram, Airbag
- F0:Data List - Test Step 01 CHECK LIGHT
- F0:Data List - Test Step 02 SQUIB DRIVER
- F0:Data List - Test Step 03 SQUIB CO-DRIVER
- Table 2 F2:Trouble Code Table - TC 21 SQUIB CIRCUIT(S) SHORT TO GROUND
- Table 2 F2:Trouble Code Table - TC 22 SQUIB CIRCUIT(S) SHORT TO GROUND
- Table 2 F2:Trouble Code Table - TC 31 SQUIB DRIVER OPEN CIRCUIT
- Table 2 F2:Trouble Code Table - TC 33 SQUIB CO-DRIVER OPEN CIRCUIT
- Table 2 F2:Trouble Code Table - TC 34 SQUIB CO-DRIVER DETECTED
- Table 2 F2:Trouble Code Table - TC 48 BATTERY VOLTAGE LOW
- Table 2 F2:Trouble Code Table - TC 49 BATTERY VOLTAGE HIGH
- Table 2 F2:Trouble Code Table - TC 51 ECU (SQUIB CODE) NOT PROGRAMMED!
- Table 2 F2:Trouble Code Table - TC 55 REPLACE ECU
- Table 2 F2:Trouble Code Table - TC 66 SQUIB CIRCUITS ACTIVATED (CRASH)
- Table 3, Coding Tables - Control Unit Listing
- Table 7, F7 Programming
- Table 7, F7 Programming Test Step 01 F7:PROGRAMMING
- Wiring Harness Plug Assignment, Wiring Harness Plug, Airbag Control Unit X 90
- Wiring Harness Plug Assignment, Wiring Harness Plug, Airbag Unit X 92, X 93
- Wiring Harness Plug Assignment, Wiring Plug, Instr. Panel/Contact Unit X 91
- Airbag Circuit Diagram
- Disposal of Airbag
- Time Allowance - Airbag
- Table 1, ALDL Diagnostic Plug and Voltage Supply, Check
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Schematic and Routing Diagrams
- Technical Information
- Airbag SDM-0 (Delco)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SAE4 (Siemens)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SAB6 (Siemens)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag Arena/Movano (AC4)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SDM-I2 (Delco)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag FRONTERA-B
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag MRS (Temic)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SAB8 (Siemens)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Airbag SDM-E12 (Delphi)
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- D Heating, Ventilation, Air Conditioning (HVAC)
- Repair Instructions
- Other Information
- Seat Heating Systems
- Electric Front Seat Heating
- E Front Wheel Suspension, Wheels and Tyres
- Repair Instructions
- Warnings, Disclaimers, Safety
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Loose, Missing, Broken
- F Rear Axle and Rear Wheel Suspension
- Repair Instructions
- Other Information
- Rear Axle Front Wheel Drive
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Other Information
- Damping Bushings
- Rear Wheel Hub
- Rear Springs
- Repair Instructions
- Technical Service Bulletins
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Shock Absorbers
- Repair Instructions
- Technical Service Bulletins
- Stabilizer and Rubber Parts
- Car Level Control
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Other Information
- H Brakes
- Repair Instructions
- Component Locator
- Specifications
- Warnings, Disclaimers, Safety
- Other Information
- Front Wheel Brake
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Cover Plate
- Brake Pads
- Repair Instructions
- Specifications
- Brake Caliper
- Brake Disk
- Repair Instructions
- Specifications
- Warnings, Disclaimers, Safety
- Rear Wheel Brake
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Cover Plate
- Brake Anchor Plate
- Brake Shoes
- Repair Instructions
- Specifications
- Other Information
- Brake Pads
- Repair Instructions
- Specifications
- Other Information
- Brake Caliper
- Brake Disk (Disk Hub)
- Repair Instructions
- Specifications
- Warnings, Disclaimers, Safety
- Brake Drum (Drum Hub)
- Repair Instructions
- Specifications
- Service Brake, Parking Brake
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Service Brake Mechanism
- Repair Instructions
- Specifications
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Low Pedal, Spongy
- Parking Brake Mechanism
- Repair Instructions
- Brake linings, check for wear
- Parking brake, adjust
- Parking brake shoes, remove and install
- Press button and pressure spring of parking brake lever, replace
- Hand grip of parking brake lever, replace
- Parking brake lever, remove and install
- Parking brake telltale switch, replace
- Segment of parking brake lever, replace
- Kink of parking brake lever, replace
- Parking brake cable, remove and install
- Specifications
- Other Information
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Brake Hydraulics, Brake Lines
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Brake Circuit
- Brake Hoses
- Brake Proportioning Valve
- Repair Instructions
- Specifications
- Brake Servo
- Repair Instructions
- Specifications
- Brake Master Cylinder
- Wheel Brake Cylinder
- Vacuum Hose
- ABS
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Wheel Speed Sensor
- Electronic Control Unit
- Repair Instructions
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Hydraulic Modulator
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Low Pedal, Spongy
- Relays
- Repair Instructions
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Electronic Traction Control
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Introduction
- Diagnosis
- Trouble Codes
- Check Data List Parameters
- Carry out Actuator Tests
- Carry out Control Tests
- Snapshot Mode
- Final System Test
- Vehicle Systems Model Year 95
- General Safety Measures and Repair Instructions
- Survey of Vehicles
- F2: TROUBLE CODES - Trouble Code 10 VARIANT-CODING NOT PROGRAMMED
- F2: TROUBLE CODES - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 23 TPS LOAD SIGNAL OUT OF RANGE
- F2: TROUBLE CODES - Trouble Code 26 TC-THROTTLE POS SENSOR VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 27 TC-THROTTLE POS SENSOR VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 31 NO ENGINE RPM SIGNAL
- F2: TROUBLE CODES - Trouble Code 39 FL WHEEL SENSOR BAD SIGNAL
- F2: TROUBLE CODES - Trouble Code 42 FR WHEEL SENSOR BAD SIGNAL
- F2: TROUBLE CODES - Trouble Code 44 RL WHEEL SENSOR BAD SIGNAL
- F2: TROUBLE CODES - Trouble Code 46 RR WHEEL SENSOR BAD SIGNAL
- F2: TROUBLE CODES - Trouble Code 55 REPLACE ECU
- F2: TROUBLE CODES - Trouble Code 57 ABS STATUS SIG. VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 58 ABS STATUS SIG. OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 61 TPS LOAD SIGNAL INPUT VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 62 TPS LOAD SIGNAL INPUT VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 63 TC-THR. MOTOR OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 64 TC-THR. MOTOR SHORT CIRCUIT
- F2: TROUBLE CODES - Trouble Code 82 TC ON/OFF SW. VOLTAGE LOW
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 COOLANT TEMP.
- F0: DATA LIST - Test Step 03 TPS SIGNAL
- F0: DATA LIST - Test Step 04 TC-TPS SIGNAL
- F0: DATA LIST - Test Step 05 TPS LOAD SIGNAL
- F0: DATA LIST - Test Step 06 TC TPS LOAD SIG
- F0: DATA LIST - Test Step 07 TC ON/OFF SW.
- F0: DATA LIST - Test Step 08 ABS STATUS SIG.
- F0: DATA LIST - Test Step 09 BRAKE SWITCH
- F0: DATA LIST - Test Step 10 ENGINE SPEED
- F0: DATA LIST - Test Step 11 WHL SPEEDS, FRONT, REAR, FL, FR, RL, RR
- F0: DATA LIST - Test Step 12 IGN./INJ. CUTOFF
- F0: DATA LIST - Test Step 13 FULL LOAD INH.
- F0: DATA LIST - Test Step 14 TC CONTROL
- F0: DATA LIST - Test Step 15 DIAG. REQUEST
- F0: DATA LIST - Test Step 16 CHECK LIGHT
- F5: ACTUATOR TEST - No. 01 TC-THR. MOTOR
- F5: ACTUATOR TEST - No. 02 CHECK LIGHT
- F5: ACTUATOR TEST - No. 03 IGN/INJ CUTOFF
- F5: ACTUATOR TEST - No. 04 FULL LOAD INH.
- F5: ACTUATOR TEST - No. 05 TC CONTROL
- F7: PROGRAMMING
- Introduction
- Checking Equipment
- Installation Location in Vehicle
- ETC Block Diagram
- Explanation of Modes (Checking with TECH 1)
- Features Specific to this System
- Diagnostic Switch KM-640
- Checking with TECH 1
- Abbreviations, Definitions
- F0:Data List
- F0:Data List - Test Step 01 BATTERY VOLTAGE
- F0:Data List - Test Step 02 COOLANT TEMP.
- F0:Data List - Test Step 03 TPS SIGNAL
- F0:Data List - Test Step 04 ETC-TPS SIGNAL
- F0:Data List - Test Step 05 ETC ON/OFF SW.
- F0:Data List - Test Step 06 ABS STATUS SIG.
- F0:Data List - Test Step 07 BRAKE SWITCH
- F0:Data List - Test Step 08 ENGINE SPEED
- F0:Data List - Test Step 09 FL WHEEL SPEED
- F0:Data List - Test Step 09 FR WHEEL SPEED
- F0:Data List - Test Step 09 RL WHEEL SPEED
- F0:Data List - Test Step 09 RR WHEEL SPEED
- F0:Data List - Test Step 10 IGN./INJ. CUTOFF
- F0:Data List - Test Step 11 FULL LOAD INHIB.
- F0:Data List - Test Step 12 DIAG. REQUEST
- F0:Data List - Test Step 13 CHECK LIGHT
- Explanation of Tables
- Table 2, Trouble Code Table - TC 14 COOLANT TEMP. VOLTAGE LOW
- Table 2, Trouble Code Table - TC 15 COOLANT TEMP. VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- Table 2, Trouble Code Table - TC 26 ETC-THROTTLE POS SENSOR VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 27 ETC-THROTTLE POS SENSOR VOLTAGE LOW
- Table 2, Trouble Code Table - TC 31 NO ENGINE RPM SIGNAL
- Table 2, Trouble Code Table - TC 39 FL WHEEL SENSOR BAD SIGNAL
- Table 2, Trouble Code Table - TC 42 FR WHEEL SENSOR BAD SIGNAL
- Table 2, Trouble Code Table - TC 44 RL WHEEL SENSOR BAD SIGNAL
- Table 2, Trouble Code Table - TC 46 RR WHEEL SENSOR BAD SIGNAL
- Table 2, Trouble Code Table - TC 55 REPLACE ECU
- Table 2, Trouble Code Table - TC 57 ABS STATUS SIG. VOLTAGE LOW
- Table 2, Trouble Code Table - TC 58 ABS STATUS SIG. OPEN CIRCUIT
- Table 2, Trouble Code Table - TC 63 ETC-THR. MOTOR OPEN CIRCUIT
- Table 2, Trouble Code Table - TC 64 ETC-THR. MOTOR SHORT CIRCUIT
- Table 2, Trouble Code Table - TC 82 ETC ON/OFF SW. VOLTAGE LOW
- Table 3, Control Unit
- F5:ACTUATOR TEST No. 01 SELECT ACTUATOR ETC-THR. MOTOR
- F5:ACTUATOR TEST No. 02 SELECT ACTUATOR CHECK LIGHT
- Assignment of 5-pin Wiring Harness Plug in ETC Servo Motor M 65
- Assignment of 6-pin Wiring Harness Plug in Standard Throttle Body S 107
- Assignment of 10-pin Wiring Harness Plug X 13 for Diagnosis
- Assignment of 35-pin Wiring Harness Plug in ETC Control Unit K 95
- Assignment of 55-pin Wiring Harness Plug in Motronic M 2.5 Control Unit K 61
- Assignment of 25-pin Wiring Harness Plug in ABS Control Unit U 4.8
- Circuit Diagram - Excerpt from the Overall Circuit Diagram Model Year 1992
- Time Allowance
- Other Information
- J Engine and Engine Aggregates
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Compression (3 Cylinders), Not Synchronised
- Ignition, Secondary (ROV Parade)
- Ignition, Secondary (RUV Single)
- Injector (Central Injection)
- Oxygen Sensor (Simtec only)
- Idle Air Controller (IAC)
- Air Flow Meter
- Intake Manifold Pressure Sensor
- Hall Sensor, Ignition Distributor
- Inductive Sensor, Ignition Distributor
- Crankshaft Pulse Pick-up, Hall (Simtec only)
- Crankshaft/Camshaft Pulse Pick-up (Simtec only)
- Engine Test (Petrol)
- Battery/Starter (Voltage Measurement)
- Battery/Starter (Current Measurement)
- Compression (4 Cylinders) Not Synchronised
- Compression (4 Cylinders), Synchronised
- Alternator
- Ignition, Secondary (ROV Single)
- Ignition, Primary (only ROV)
- Dwell Angle (ROV)
- Component Test (Otto)
- Throttle Valve Potentiometer
- Injector (Multiple Injection)
- Knock Sensor
- Oxygen Sensor (not Simtec)
- Mass Air Flow Meter
- Crankshaft Pulse Pick-up, Inductive (not Simtec)
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Shudder
- No Start
- Cold Driveability
- Detonation, Knock
- Hesitation
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Poor Fit
- Leaks
- Smoke, Odour, Fumes
- Technical Information
- OHC Petrol Engine
- Description and Operation
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- General
- Repair Instructions
- OHC petrol engine Engine number
- Compression, check
- Pressure loss, check
- Oil temperature, measure
- Oil pressure, check
- Timing, check(1.4/1.6 ltr engine except for 16 LZ2)
- Timing, adjust (1.4/1.6 ltr engine except for 16 LZ2)
- Timing, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Timing, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Toothed belt tension, check (1.4/1.6 ltr engine except for 16 LZ2)
- Toothed belt tension, adjust (1.4/1.6 ltr engine except for 16 LZ2)
- Toothed belt tension, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Toothed belt tension, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Cooling system, top up and bleed
- Cooling system, check for leaks
- Coolant temperature, measure with closed system
- Engine, check for leaks (CO content in cooling system)
- Auxiliary component main bracket, remove and install
- Engine without transmission, remove and install (version without pot flywheel)
- Engine with transmission, remove and install (version with pot flywheel)
- Engine, repair using a short block
- Immobiliser with transponder, immobiliser control unit, remove and install
- Accelerator pedal, remove and install
- Starter Starter, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
- Starter, remove and install (1.8/2.0 ltr engine and 16 LZ2)
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Seals and Seal Rings
- Repair Instructions
- Seal ring in the front camshaft housing, replace
- Rear seal ring in camshaft housing, replace (C 14 SE from MY '93, C 16 SE, X 16 SZ, 16 NZR and X 16 SZR)
- Rear seal ring in camshaft housing, replace (1.8/2.0 ltr engine and 16 LZ2)
- Exhaust manifold, remove and install
- Intake manifold, remove and install (C 14 NZ, X 14 XE, C 16 NZ, X 16 SZ, 16 NZR, X 16 SZR,16 LZ2 and C 18 NZ)
- Intake manifold, remove and install (C 14 SE, C 16 SE and C 20 NE)
- Valve stem seal, replace (cylinder head installed)
- Cylinder head, remove and install
- Rear crankshaft seal ring, replace (transmission installed)
- Rear crankshaft seal ring, replace (transmission removed)
- Oil sump, remove and install (sheet metal oil sump)
- Seal ring oil pump, replace seal ring, front crankshaft, replace
- Oil sump, remove and install (aluminium oil sump)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Ribbed V-Belt
- Repair Instructions
- V-belt for power steering pump, replace
- Checking and adjusting operations V-belt tension, check
- V-belt tension, adjust
- Ribbed V-belt tension, check (engines with automatic ribbed V-belt tension roller)
- Engine timing side, V-belts, remove and install
- Ribbed V-belt, remove and install (engines from MY '93)
- Ribbed V-belts tension roller, remove; and install (1.4/1.6 ltr engine with power steering except for 16 LZ2)
- Ribbed V-belt tension roller, remove; and install (1.8/2.0 ltr engine with power steering and 16 LZ2)
- Ribbed V-belt tension roller, remove and install (engines with power steering and air conditioning)
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Fuel Pump
- Specifications
- Special Tools and Equipment
- Engine Damping Block
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Oil Circulating
- Repair Instructions
- Oil temperature, measure
- Oil pressure, check
- Oil filter, replace
- Bypass valve, replace
- Oil sump, remove and install (sheet metal oil sump)
- Seal ring oil pump, replace seal ring, front crankshaft, replace
- Oil pump, remove and install
- Oil pump, check
- Safety valve, replace
- Oil short-circuit valve, replace (1.8/2.0 ltr engine and 16 LZ2)
- Oil sump, remove and install (aluminium oil sump)
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Timing Gear Case
- Repair Instructions
- Timing, check(1.4/1.6 ltr engine except for 16 LZ2)
- Timing, adjust (1.4/1.6 ltr engine except for 16 LZ2)
- Timing, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Timing, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Toothed belt tension, check (1.4/1.6 ltr engine except for 16 LZ2)
- Toothed belt tension, adjust (1.4/1.6 ltr engine except for 16 LZ2)
- Toothed belt tension, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Toothed belt tension, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Ribbed V-belts tension roller, remove; and install (1.4/1.6 ltr engine with power steering except for 16 LZ2)
- Ribbed V-belt tension roller, remove; and install (1.8/2.0 ltr engine with power steering and 16 LZ2)
- Ribbed V-belt tension roller, remove and install (engines with power steering and air conditioning)
- Toothed belt, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
- Toothed belt, remove and install (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
- Toothed belt tension roller, remove; and install (1.4/1.6 ltr engine except for 16 LZ2)
- Toothed belt tension roller, remove and install (1.8/2.0 ltr engine and 16 LZ2)
- Front toothed belt cover, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
- Front toothed belt cover, remove and install (1.8/2.0 ltr engine and 16 LZ2)
- Rear toothed belt cover, remove and install (engines with toothed belt tension roller)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Starter Ring Gear
- Crankshaft Bearing Shell
- Piston
- Crankshaft
- Repair Instructions
- Rear crankshaft seal ring, replace (transmission installed)
- Rear crankshaft seal ring, replace (transmission removed)
- Crankshaft, remove and install
- Crankshaft, check - crankshaft end-play, check
- Crankshaft, check - crankshaft lateral runout, check
- Crankshaft bearing play, check (determine bearing play with plastigage)
- Crankshaft bearing play, check (determine bearing play with micrometer and internal micrometer)
- Seal ring oil pump, replace seal ring, front crankshaft, replace
- Con Rod Bearing
- Con Rod
- Flywheel
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Exhaust manifold, remove and install
- Intake manifold, remove and install (C 14 NZ, X 14 XE, C 16 NZ, X 16 SZ, 16 NZR, X 16 SZR,16 LZ2 and C 18 NZ)
- Intake manifold, remove and install (C 14 SE, C 16 SE and C 20 NE)
- Heat protective sleeves, remove and install
- Specifications
- Special Tools and Equipment
- Hydraulic Valve Lifter
- Rocker Arm
- Camshaft
- Camshaft Housing
- Valves
- Repair Instructions
- Description and Operation
- Spark Plug
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- Technical Information
- Cylinder Head Housing
- Repair Instructions
- Cylinder head, remove and install
- Spark plug thread, rework
- Cylinder head, disassemble and assemble
- Cylinder head, overhaul - grind valve
- Cylinder head, overhaul - grind valve in
- Cylinder head, overhaul - check valve stem for play
- Cylinder head, overhaul - ream valve guide
- Cylinder head, overhaul - cut valve seat
- Cylinder head, overhaul - check valve stem projection
- Cylinder head, overhaul - cylinder head, check for plane surface
- DOHC Petrol Engine
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Technical Service Bulletins
- No Start
- Poor Start
- Stalls
- General
- Repair Instructions
- Engine Number
- Compression pressure, check
- Pressure loss, check
- Control times, adjust (from MY '93)
- Air filter housing, remove and install
- Resonator remove and install
- Cooling system, fill and vent
- Cooling system for leaks, check
- Refrigerant temperature, measure with closed system
- Engine tightness, check (CO content in the cooling system)
- Fan motor remove and install
- Cooler, remove and install
- Thermostat (thermostat housing), remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
- Thermostat housing, remove and install (C 20 XE)
- Thermostat, remove and install (C 20 XE)
- Main bracket for auxiliary aggregate, remove and install (with air conditioner)
- Engine without transmission, remove and install (C 20 XE without pot fly wheel)
- Engine with transmission, remove and install (with pot fly wheel)
- Engine, repair using a partial engine
- Accelerator pedal, remove and install
- Control unit immobiliser, remove and install
- Engine Number
- Compression pressure, check
- Pressure loss, check
- Air intake tube, remove and install (X 16 XEL)
- Resonator remove and install
- Auxiliary aggregate holding bracket, remove and install (air conditioner)
- Engine with transmission, remove and install
- Engine, repair using partial engine
- Accelerator pedal, remove and install
- Control unit immobiliser, remove and install
- Special service tools
- Sealants, lubricants and locking compounds
- Air filter housing, remove and install
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Seals and Seal Rings
- Repair Instructions
- Seal ring camshaft, replace
- Valve stem seals, replace (cylinder head installed)
- Exhaust manifold, remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE X 20 XEV)
- High-performance header, remove and install (C 20 XE)
- Intake manifold, remove and install (X 20XEV up to MY '96 1/2, C 18 XE, C 18 XEL and C 18 SEL)
- Intake manifold, remove and install (C 20 XE)
- Seal ring crankshaft rear, replace (transmission installed)
- Seal ring crankshaft rear, replace (transmission removed)
- Seal ring oil pump, replace, seal ring crankshaft front, replace
- Thermostat (thermostat housing), remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
- Thermostat housing, remove and install (C 20 XE)
- Thermostat, remove and install (C 20 XE)
- Refrigerant pump, remove and install
- Seal ring camshaft, replace
- Valve stem seal, replace (cylinder head installed)
- Exhaust manifold, remove and install
- Intake manifold upper part, remove and install(X 16 XEL)
- Intake manifold lower part, remove and install (X 16 XEL)
- Seal ring crankshaft rear, replace
- Seal ring oil pump, replace seal ring crankshaft front, replace
- Technical Service Bulletins
- Ribbed V-Belt
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Engine Damping Block
- Oil Circulating
- Repair Instructions
- Oil temperature, measure
- Oil pressure, check
- Oil filter, replace
- Bypass valve, replace
- Oil cooler, remove and install (C 20 XE)
- Seal ring oil pump, replace, seal ring crankshaft front, replace
- Oil sump, remove and install (one-piece)
- Oil sumps lower part, remove and install
- Oil sumps upper part, remove and install
- Oil pump, remove and install
- Oil pump, check
- Temperature regulator, replace
- Pressure relief valve, remove and install
- Oil temperature, measure
- Oil pressure, check
- Oil consumption, measure
- Oil circuit - oil filter, replace
- Bypass valve, replace
- Oil sump, remove and install
- Seal ring oil pump, replace seal ring crankshaft front, replace
- Oil pump, remove and install
- Oil pump, check
- Pressure relief valve, replace
- changed oil capacity
- Specifications
- Other Information
- Technical Service Bulletins
- Poor Fuel Economy
- Warning Lights, Telltale
- Leaks
- Technical Information
- Timing Gear Case
- Repair Instructions
- Control times, check
- Toothed belt tension, check (from MY '93)
- Toothed belt tension, adjust (from MY '93)
- Front toothed belt cover, remove and install
- Toothed belt, remove and install (from MY '93)
- Toothed belt tension roller, remove and install (from MY '93)
- Toothed belt deflection pulleys, remove and install (from MY `93)
- Rear toothed belt cover, remove and install
- Control times, check
- Control times, adjust
- Toothed belt tension, check
- Toothed belt tension, adjust
- Toothed belt cover upper part, remove and install
- Toothed belt cover lower part, remove and install
- Toothed belt, remove and install
- Toothed belt-tension roller, remove and install
- Toothed belt-deflection pulley, remove and install
- Rear toothed belt cover, remove and install
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Crankshaft Bearing Shell
- Piston
- Repair Instructions
- Piston with con-rod, remove and install
- Piston rings, replace
- Piston, replace (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
- Piston, replace (C 20 XE)
- Piston with con-rod, remove and install
- Piston rings, remove and install
- Piston, replace
- Crankshaft
- Repair Instructions
- Seal ring crankshaft rear, replace (transmission installed)
- Seal ring crankshaft rear, replace (transmission removed)
- Crankshaft, remove and install
- Crankshaft, check, crankshaft axial clearance, check
- crankshaft, check crankshaft radial clearance, check
- Crankshaft bearing play, check (determine bearing clearance with Plasti-gauge)
- Crankshaft bearing play, check (determine bearing clearance with micrometer gauge and internal measuring instrument)
- Seal ring oil pump, replace, seal ring crankshaft front, replace
- Seal ring crankshaft rear, replace
- Crankshaft, remove and install
- Crankshaft, check crankshaft axial clearance, check
- Crankshaft, check crankshaft radial runout, check
- Crankshaft bearing clearance, check (determine bearing - play with Plasti-gauge)
- Crankshaft bearing clearance, check (determine bearing play with micrometer gauge and internal measuring instrument)
- Crankshaft pulse generator, remove and install
- Reference dimension between crankshaft pulse generator and incremental disc, check
- Con Rod Bearing
- Con Rod
- Flywheel
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Exhaust manifold, remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE X 20 XEV)
- High-performance header, remove and install (C 20 XE)
- Intake manifold, remove and install (X 20XEV up to MY '96 1/2, C 18 XE, C 18 XEL and C 18 SEL)
- Intake manifold, remove and install (C 20 XE)
- Cylinder head cover, remove and install
- Camshaft pulleys, remove and install
- Exhaust manifold, remove and install
- Intake manifold upper part, remove and install(X 16 XEL)
- Intake manifold lower part, remove and install (X 16 XEL)
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Loose, Missing, Broken
- No Start
- Cold Driveability
- Stalls
- Hydraulic Valve Lifter
- Rocker Arm
- Camshaft
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Camshaft Housing
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Valves
- Repair Instructions
- Valve stem seals, replace (cylinder head installed)
- Exhaust valve (sodium-filled), dispose of (C 20 XE)
- Cylinder head, overhaul, valve, grind
- Cylinder head, overhaul, valve, grind
- Cylinder head, overhaul, valve stem clearance, check
- Cylinder head, overhaul, valve guide, ream
- Cylinder head, overhaul, valve seat, mill
- Valve stem seal, replace (cylinder head installed)
- Cylinder head, overhaul, valve, grind
- Valve, grind
- Valve stem clearance, check
- Valve stem clearance, ream
- Valve seat, mill
- Technical Service Bulletins
- No Start
- Cold Driveability
- Stalls
- Spark Plug
- Description and Operation
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- Technical Information
- Cylinder Head Housing
- Repair Instructions
- Cylinder head cylinder head cover, remove and install
- Cylinder head, remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
- Cylinder head, remove and install (C 20 XE)
- Cylinder head, disassemble and assemble
- Cylinder head, overhaul, valve, grind
- Cylinder head, overhaul, valve, grind
- Cylinder head, overhaul, valve stem clearance, check
- Cylinder head, overhaul, valve guide, ream
- Cylinder head, overhaul, valve seat, mill
- Cylinder head, check for flatness
- Cylinder head, remove and install
- Cylinder head, disassemble and assemble
- Cylinder head, overhaul, valve, grind
- Valve, grind
- Valve stem clearance, check
- Valve stem clearance, ream
- Valve seat, mill
- Cylinder head, check for flatness
- Diesel Engine
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Technical Service Bulletins
- General
- Repair Instructions
- OHC, turbo, diesel engine, engine number Engine Number
- Idle Speed, Check and Adjust
- Upper Idle Speed, Check and Adjust
- Cold Start Acceleration, Check and Adjust
- Start of Supply, Check and Adjust
- Fuel Consumption, Measure
- Compression, Check
- Pressure Loss, Check
- Oil Temperature, Measure
- Oil Pressure, Check
- Oil Consumption, Measure
- Charge Pressure, Check
- Timing, Check and Adjust
- Valve Clearance, Check and Adjust
- Cooling System Cooling System, Top up and Bleed
- Cooling System, Check for Leaks
- Coolant Temperature, Measure with Closed Cooling System
- Engine without Transmission, Remove and Install (Version without Pot Flywheel)
- Engine with Transmission, Remove/Install (Version with Pot Flywheel)
- Engine, Repair Using Short-block
- Immobiliser with transponder control unit, immobiliser, remove and install Install
- Accelerator Pedal, Remove and Install
- OHC Diesel Engine No. (17D, 17DR and X17 DTL)
- Checking and Adjusting Operations - Alternator V-belt Tension, Check
- Alternator V-belt Tension, Adjust
- Idle Speed, Check and Adjust (Bosch Fuel Injection Pump, 17 DR and X 17 DTL)
- Upper Idle Speed, Check and Adjust (17 DR, X 17 DTL)
- Feed Start, Check and Adjust
- Fuel Consumption, Measure
- Compression, Check
- Pressure Loss, Check
- Oil Temperature, Measure
- Oil Pressure, Check
- Oil Consumption, Measure
- Charge Pressure, Check (X 17 DTL)
- 1st Cylinder TDC, Adjust
- Timing, Check
- Timing, Adjust
- Toothed Belt Tension, Check (17 DR, X 17 DTL)
- Toothed Belt Tension, Adjust (17 DR and X 17 DTL)
- Air Cleaner Casing, Remove and Install, Air Cleaner Casing, Air Duct
- Resonator, Remove and Install
- Alternator V-belt, Remove and Install on Engine Timing Side
- Toothed Belt Tension Roller, Remove and Install (17 DR and X 17 DTL)
- Toothed Belt Guide Roller, Remove and Install
- Rear Toothed Belt Cover, Remove and Install
- Cooling System, Top Up and Bleed
- Cooling System, Check for Leaks
- Engine with Transmission, Remove and Install (Version X 17 DTL with Pot Flywheel)
- Engine, Repair using Short Block
- Mechanical Injection System - General Repair Instructions
- Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
- Injection Pump, Remove and Install
- Charge Air Pipe for Turbocharging System (X17DTL), Remove and Install
- Intercooler, Remove and Install
- Turbocharger, Remove and Install
- Immobiliser with Immobiliser Control Unit Transponder, Remove and Install
- Solenoid Valve Control Unit, Remove and Install
- Accelerator Pedal, Remove and Install
- Conversion for Vehicles with X17DTL Engines in Conjunction with Trailer Hitch
- Description and Operation
- Component Locator
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Won't Maintain Adjustment
- Technical Information
- Seals and Seal Rings
- Repair Instructions
- Cylinder Head Camshaft Seal Ring, Replace
- Intake manifold, remove and install
- Exhaust manifold, remove and install
- Cylinder Head, Remove and Install
- Valve Stem Seals, Replace (Cylinder Head Installed)
- Seal Ring, Rear Crankshaft, Replace
- Seal Ring, Front Crankshaft, Replace
- Seal Ring, Oil Pump, Remove and Install
- Seal Ring in Front Camshaft Housing, Remove and Install
- Intake Manifold, Remove and Install (X 17 DTL)
- Exhaust Manifold, Remove and Install (X 17 DTL)
- Cylinder Head, Remove and Install (X 17 DTL)
- Seal Ring for Rear Crankshaft, Replace (Transmission Installed)
- Seal Ring for Rear Crankshaft, Replace (Transmission Removed)
- Seal Ring - Crankshaft Front, Replace
- Thermostat, Remove and Install
- Thermostat Housing, Remove and Install
- Coolant Pump, Remove and Install
- Engine, Repair using Short Block
- Injection Pump, Remove and Install
- Turbocharger, Remove and Install
- Sealants, Lubricants and Locking Compounds
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Ribbed V-Belt
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Fuel Pump
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Engine Damping Block
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Oil Circulating
- Repair Instructions
- Oil Temperature, Measure
- Oil Pressure, Check
- Oil Consumption, Measure
- Seal Ring, Oil Pump, Remove and Install
- Oil Pump, Remove and Install
- Oil Pump, Check
- Oil Pressure Regulating Valve, Remove and Install
- Safety Valve, Remove and Install
- Engine Oil and Oil Filter Change
- Oil Cooler, Remove and Install
- Oil Cooler Thermostat, Remove and Install
- Oil Feed and Return Line (Turbocharger), Remove and Install
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Oil Spray Nozzle (Piston Cooling), Remove and Install
- Oil Temperature, Measure
- Oil Pressure, Check
- Oil Consumption, Measure
- Engine Oil with Oil Filter Change
- Bypass Valve, Replace
- Oil Pan (Single-part), Remove and Install
- Seal Ring - Crankshaft Front, Replace
- Oil Pump, Remove and Install
- Oil Pump, Check (X 17 DTL)
- Safety Valve, Remove and Install
- Oil Short Circuit Valve, Replace
- Oil Cooler, Remove and Install (X 17 DTL)
- Oil Cooler Thermostat, Remove and Install (X 17 DTL)
- Oil Feed Line (Turbocharger), Remove and Install (X 17 DTL)
- Oil Return Line (Turbocharger), Remove and Install (X 17 DTL)
- Oil Feed and Oil Return Lines (Oil Cooler), Remove and Install (X 17 DTL)
- Oil Spray Nozzles, Remove and Install (X 17 DTL)
- Sealants, Lubricants and Locking Compounds
- Engine Oil and Filter Change - Diesel Engine only every 15,000 km/9,000 miles
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Information
- Timing Gear Case
- Repair Instructions
- Timing, Check and Adjust
- Toothed Belt Tension, Adjust
- Engine timing side, toothed belt, remove and install
- Toothed Belt Guide Roller, Remove/Install
- Toothed Belt Tension Roller, Remove and Install
- Toothed Belt Tension, Check (17 DR, X 17 DTL)
- Toothed Belt Tension, Adjust (17 DR and X 17 DTL)
- Toothed Belt, Remove and Install (17 DR, X 17 DTL)
- Toothed Belt Tension Roller, Remove and Install (17 DR and X 17 DTL)
- Toothed Belt Guide Roller, Remove and Install
- Rear Toothed Belt Cover, Remove and Install
- Seal Ring - Crankshaft Front, Replace
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cylinder Block
- Repair Instructions
- OHC Diesel Engine No. (17D, 17DR and X17 DTL)
- 1st Cylinder TDC, Adjust
- Timing, Check
- Timing, Adjust
- Toothed Belt Guide Roller, Remove and Install
- Piston Rings, Remove and Install
- Cylinder Block, Check for Plane Surface
- Coolant Pump, Remove and Install
- Engine, Repair using Short Block
- Sealants, Lubricants and Locking Compounds
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Starter Ring Gear
- Guide Bearing in Crankshaft
- Crankshaft Bearing Shell
- Repair Instructions
- Specifications
- Piston
- Repair Instructions
- Specifications
- Crankshaft
- Repair Instructions
- Guide Bearings in Crankshaft, Remove and Install
- Seal Ring, Rear Crankshaft, Replace
- Seal Ring, Front Crankshaft, Replace
- Crankshaft, Check
- Crankshaft bearing play, check (determine crankshaft bearing play with Plasti-gauge)
- Crankshaft bearing play, check (determine crankshaft bearing play with external micrometer and internal measuring instrument)
- Crankshaft, Remove and Install
- Seal Ring for Rear Crankshaft, Replace (Transmission Installed)
- Seal Ring for Rear Crankshaft, Replace (Transmission Removed)
- Crankshaft, Remove and Install
- Crankshaft, Check, Crankshaft Longitudinal Play, Check
- Crankshaft Out-of-Round, Check
- Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
- Crankshaft Bearing Clearance, Check (Determine Crankshaft Bearing Clearance with External and Internal Micrometer)
- Description and Operation
- Specifications
- Con Rod Bearing
- Repair Instructions
- Specifications
- Con Rod
- Repair Instructions
- Specifications
- Flywheel
- Cylinder Bore
- Repair Instructions
- Specifications
- Cylinder Head
- Repair Instructions
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Swirl chamber projection, check - 17D, 17DT, X17DT, X17DTL
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat rings, replace (X 15 DT, X 17 DT)
- Valve seat, cut (in cylinder head)
- Valve guide, replace (X 15 DT, X 17 DT)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Intake manifold, remove and install
- Exhaust manifold, remove and install
- Compression, Check
- Pressure Loss, Check
- 1st Cylinder TDC, Adjust
- Timing, Check
- Timing, Adjust
- Intake Manifold, Remove and Install (X 17 DTL)
- Exhaust Manifold, Remove and Install (X 17 DTL)
- Cylinder Head, Remove and Install (X 17 DTL)
- Cylinder Head, Dismantle and Assemble
- Cylinder Head, Overhaul - Valve, Grind
- Cylinder Head, Overhaul - Valve, Grind In
- Cylinder Head, Overhaul - Valve Stem Play, Check
- Cylinder Head, Overhaul - Valve Guide, Ream
- Cylinder Head, Overhaul - Valve Seat, Cut
- Cylinder Block, Check for Plane Surface
- Valve Indentation, Check
- Swirl Chamber Projection, Check
- Vacuum Pump, Remove and Install
- Oil Short Circuit Valve, Replace
- Thermostat, Remove and Install
- Thermostat Housing, Remove and Install
- Injector Nozzle, Remove and Install
- Injector Nozzle, Disassemble and Assemble
- Sealants, Lubricants and Locking Compounds
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Hydraulic Valve Lifter
- Rocker Arm
- Camshaft
- Camshaft Bearing
- Valves
- Glow Plug
- Cylinder Head Housing
- Vacuum Pump
- Repair Instructions
- Specifications
- Auxiliary aggregate drive
- Fuel Injection Systems
- Special Tools and Equipment
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Multec (1.3l / 1.6l)
- Repair Instructions
- Air filter housing, air flow guide Illustration air filter housing, air flow guide
- Air filter housing, remove and install
- Resonator, remove and install
- Engine compartment survey (C 14 NZ, X 14 NZ and C 16 NZ)
- Intake air pre-heating, check
- Tank vent valve, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, C 18 NZ)
- Accelerator pedal, remove and install
- Component Locator
- Technical Service Bulletins
- Shudder
- No Start
- Hesitation
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Throttle Valve Housing
- Repair Instructions
- Component Locator
- Throttle Valve Potentiometer
- Intake Pipe Pressure Sensor
- Pressure Regulator
- Injection Valve
- High Voltage Distributor
- Fuel Pump
- Fuel Pump Relay
- Oxygen Sensor
- Idle Air Control Stepper Motor
- Octane Coding Plug
- Control Unit
- Repair Instructions
- Description and Operation
- Specifications
- Other Information
- Technical Information
- Coolant Temperature Sensor
- Ignition Coil
- Mechanical Fuel Injection System (Diesel Engine)
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Technical Information
- Injection Nozzle
- Fuel Filter Element
- Solenoid
- Distributor Injection Pump
- Repair Instructions
- Idle Speed, Check and Adjust
- Upper Idle Speed, Check and Adjust
- Cold Start Acceleration, Check and Adjust
- Start of Supply, Check and Adjust
- Injection Pump, Remove and Install
- Idle Speed, Check and Adjust (Bosch Fuel Injection Pump, 17 DR and X 17 DTL)
- Upper Idle Speed, Check and Adjust (17 DR, X 17 DTL)
- Feed Start, Check and Adjust
- Charge Pressure, Check (X 17 DTL)
- Mechanical Injection System - General Repair Instructions
- Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
- Injection Pump, Remove and Install
- Solenoid Valve Control Unit, Remove and Install
- Component Locator
- Specifications
- Warnings, Disclaimers, Safety
- Other Information
- Multec (1.2l / 1.4l)
- Repair Instructions
- Air filter housing, air flow guide Illustration air filter housing, air flow guide
- Air filter housing, remove and install
- Resonator, remove and install
- Engine compartment survey (C 14 NZ, X 14 NZ and C 16 NZ)
- Intake air pre-heating, check
- Tank vent valve, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, C 18 NZ)
- Accelerator pedal, remove and install
- Component Locator
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Shudder
- No Start
- Hesitation
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Throttle Valve Housing
- Repair Instructions
- Component Locator
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Intake Pipe Pressure Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- High Voltage Distributor
- Fuel Pump
- Fuel Pump Relay
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Idle Air Control Stepper Motor
- Octane Coding Plug
- Control Unit
- Repair Instructions
- Description and Operation
- Specifications
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Coolant Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- Ignition Coil
- Multec M
- Repair Instructions
- Air filter housing, air flow guide Illustration air filter housing, air flow guide
- Air filter housing, remove and install
- Resonator, remove and install
- Engine compartment survey (C 14 SE up to MY '93, 14 SE)
- Engine compartment survey (C 14 SE from MY '93 and C 16 SE)
- Tank vent valve, remove and install
- Ignition coil, remove and install (C 14 SE up to MY '93, 14 SE)
- Ignition module, remove and install (C 14 SE up to MY '93, 14 SE)
- Ignition distributor, remove and install (C 14 SE up to MY '93, 14 SE)
- Accelerator pedal, remove and install
- Component Locator
- Survey of System - Survey of Engine Compartment (14SE / C14SE / C16SE)
- Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
- Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
- Table 8, F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment of Diagnostic Plug X 13
- Terminal Assignment X8 (Astra-F MJ'93,5)
- Terminal Assignment X9, X58 (Astra-F MJ'93)
- Terminal Assignment X 20, X 65 (Astra-F MY'93)
- Terminal Assignment X 20, X 65 (Astra-F MY'93)
- Terminal Assignment X69, (Astra-F MY'93)
- Terminal Assignment X69, (Astra-F MY'93)
- Engine compartment survey (C 14 SE up to MY '93, 14 SE)
- Engine compartment survey (C 14 SE from MY '93 and C 16 SE)
- Specifications
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Survey of Vehicle (Multec)
- Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
- Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
- Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
- Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
- Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
- Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
- Multec - F7: PROGRAMMING IMMOBILISER
- MULTEC-M (14SE/C14SE/C16SE)-Introduction
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Systems Table
- MULTEC-M (14SE/C14SE/C16SE) - Diagnosis
- MULTEC-M (14SE/C14SE/C16SE) - Vehicle Systems, Model Year '94
- MULTEC-M (14SE/C14SE/C16SE) - General Safety Measures and Repair Instructions
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Vehicles
- F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 93 QUAD DRIVER MODULE (QDM)
- Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
- Quick Check F0:DATA LIST No.02 RON CODING
- Quick Check F0:DATA LIST No.04 INTAKE AIR TEMP.
- Quick Check F0:DATA LIST No.07 DIAG. REQUEST
- Quick Check F0:DATA LIST No.09 PARK/NEUTRAL SW.
- Quick Check F0:DATA LIST No.10 TORQUE CONTROL
- Quick Check F0:DATA LIST No.12 VEHICLE SPEED
- Quick Check F0:DATA LIST No.13 DESIRED IDLE
- Quick Check F0:DATA LIST No.14 ENGINE SPEED
- Quick Check F0:DATA LIST No.15 IDLE AIR CONTROL
- Quick Check F0:DATA LIST No.16 SPARK ADVANCE
- Quick Check F0:DATA LIST No.17 02 SENSOR LOOP
- Quick Check F0:DATA LIST No.19 02 INTEGRATOR
- Quick Check F0:DATA LIST No.20 02 BLM ENABLE
- Quick Check F0:DATA LIST No.21 02 BLM CELL NO.
- Quick Check F0:DATA LIST No.22 02 BLM CELL CONT
- Quick Check F0:DATA LIST No.23 AIR/FUEL RATIO
- Quick Check F0:DATA LIST No.25 CLEAR FLOOD MODE
- Quick Check F0:DATA LIST No.26 DEC. FUEL CUTOFF
- Quick Check F0:DATA LIST No.27 POWER ENRICHMENT
- Quick Check F0:DATA LIST No.28 IAC CNTR. ENABLE
- Quick Check F0:DATA LIST No.29 A/C INFORMAT. SW
- Quick Check F0:DATA LIST No.30 A/C LOAD SIGNAL
- Quick Check F0:DATA LIST No.31 A/C RELAY
- Quick Check F0:DATA LIST No.32 A/C CUTOFF
- Quick Check F0:DATA LIST No.33 CO FUEL CORREC.
- Introduction Multec M 14SE, C14SE, C16SE
- The Checking System
- General Instructions / Safety Measures
- Checking Equipment
- Survey of System - Survey of Engine Compartment (14SE / C14SE / C16SE)
- Block Diagram, Multec-M (14SE / C14SE / C16SE)
- Features Specific to this System
- Checking with Diagnostic Switch KM-640
- Checking with TECH 1
- Abbreviations, Definitions
- F0:Data List - Test Step 01 BATTERY VOLTAGE
- F0:Data List - Test Step 03 COOLANT TEMP.
- F0:Data List - Test Step 04 INTAKE AIR TEMP.
- F0:Data List - Test Step 07 DIAG. REQUEST
- F0:Data List - Test Step 09 PARK / NEUTRAL SW.
- F0:Data List - Test Step 10 TORQUE CONTROL
- F0:Data List - Test Step 12 VEHICLE SPEED
- F0:Data List - Test Step 13 DESIRED IDLE
- F0:Data List - Test Step 14 ENGINE SPEED
- F0:Data List - Test Step 15 IDLE AIR CONTROL
- F0:Data List - Test Step 16 SPARK ADVANCE
- F0:Data List - Test Step 23 AIR/FUEL RATIO
- F0:Data List - Test Step 24 INJECTION PULSE
- F0:Data List - Test Step 25 CLEAR FLOOD MODE
- F0:Data List - Test Step 26 DEC. FUEL CUTOFF
- F0:Data List - Test Step 27 POWER ENRICHMENT
- F0:Data List - Test Step 28 IAC CNTR. ENABLE
- F0:Data List - Test Step 29 A/C INFORMAT. SW
- F0:Data List - Test Step 30 A/C LOAD SIGNAL
- F0:Data List - Test Step 31 A/C RELAY
- F0:Data List - Test Step 32 A/C CUTOFF
- F0:Data List - Test Step 33 CO FUEL CORREC.
- Explanation of Tables
- Table 1, Diagnostic Plug (ALDL) and Voltage Supply, Check
- Table 2, Multec-M (14 SE/C 14SE/C 16 SE) F2:TROUBLE CODE
- Table 2, Trouble Code Table - TC 19 INCORRECT RPM SIGNAL
- Table 2, Trouble Code Table - TC 24 NO VEHICLE SPEED SIGNAL
- Table 2, Trouble Code Table - TC 35 IDLE AIR CONTROL
- Table 2, Trouble Code Table - TC 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 44 LEAN EXHAUST
- Table 2, Trouble Code Table - TC 45 RICH EXHAUST
- Table 2, Trouble Code Table - TC 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 69 INTAKE AIR TEMP. VOLTAGE LOW
- Table 2, Trouble Code Table - TC 71 INTAKE AIR TEMP. VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 76 CONTINUOUS TORQUE CONTROL
- Table 2, Trouble Code Table - TC 93 QUAD DRIVER MODULE (QDM)
- Table 4, Engine Does Not Start
- Table 5, F5:ACTUATOR TEST Test Step 01 IDLE AIR CONTROL
- Table 5, F5:ACTUATOR TEST Test Step 03 QUAD DRIVER TEST
- Table 5, F5:ACTUATOR TEST Test Step 04 IGNITION SPARK
- Table 5, F5:ACTUATOR TEST Test Step 05 IGN. COIL CYL1-4 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 06 IGN. COIL CYL1+4 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
- Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
- Table 8, F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment of Diagnostic Plug X 13
- Terminal Assignment X8 (Astra-F MJ'93,5)
- Terminal Assignment X9, X58 (Astra-F MJ'93)
- Terminal Assignment X 20, X 65 (Astra-F MY'93)
- Terminal Assignment X 20, X 65 (Astra-F MY'93)
- Terminal Assignment X69, (Astra-F MY'93)
- Terminal Assignment X69, (Astra-F MY'93)
- Time Allowance
- Other Information
- MULTEC-M (14SE/C14SE/C16SE)-Introduction
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Systems Table
- MULTEC-M (14SE/C14SE/C16SE) - Diagnosis
- MULTEC-M (14SE/C14SE/C16SE) - Vehicle Systems, Model Year '94
- MULTEC-M (14SE/C14SE/C16SE) - General Safety Measures and Repair Instructions
- MULTEC-M (14SE/C14SE/C16SE) - Survey of Vehicles
- Introduction Multec M 14SE, C14SE, C16SE
- The Checking System
- Checking Equipment
- Features Specific to this System
- Checking with Diagnostic Switch KM-640
- Checking with TECH 1
- Abbreviations, Definitions
- F0:Data List - Test Step 30 A/C LOAD SIGNAL
- F0:Data List - Test Step 31 A/C RELAY
- F0:Data List - Test Step 32 A/C CUTOFF
- Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 76 CONTINUOUS TORQUE CONTROL
- Table 5, F5:ACTUATOR TEST Test Step 06 IGN. COIL CYL1+4 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
- Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
- Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
- Table 8, F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment of Diagnostic Plug X 13
- Technical Service Bulletins
- Shudder
- No Start
- Hesitation
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Throttle Valve Housing
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Intake Pipe Pressure Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Inductive Impulse Sensor
- Fuel Pump
- Fuel Pump Relay
- Repair Instructions
- Diagnostic Information and Procedures
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Idle Air Control Stepper Motor
- Octane Coding Plug
- Repair Instructions
- Diagnostic Information and Procedures
- Control Unit
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Other Information
- Technical Information
- Coolant Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Repair Instructions
- Diagnostic Information and Procedures
- Motronic M 1.5.2
- Repair Instructions
- Description and Operation
- Component Locator
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Other Information
- Schematic and Routing Diagrams
- Control Unit
- Description and Operation
- Motronic M 2.8
- Repair Instructions
- Component Locator
- Specifications
- Warnings, Disclaimers, Safety
- Labour Time Allowances
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Survey of Vehicle (Motronic)
- Motronic - F2:TROUBLE CODE TABLE - TC143 IMMOBILISER NO OR WRONG CODING
- Motronic - F2:TROUBLE CODE TABLE - TC144 IMMOBILISER NO SIGNAL
- Motronic - F2:TROUBLE CODE TABLE - TC145 IMMOBILISER WRONG SIGNAL
- Motronic - F0: DATA LIST-Test Step 01 IMMOBILISER
- Motronic - F0: DATA LIST-Test Step 02 IMMOBILISER SIG.
- F5:ACTUATOR TEST - IMMO. SIG. TEST
- F7: PROGRAMMING IMMOBILISER
- F5: ACTUATOR TEST - No. 03 IGN/INJ CUTOFF
- F5: ACTUATOR TEST - No. 04 FULL LOAD INH.
- F5: ACTUATOR TEST - No. 05 TC CONTROL
- MOTRONIC M 2.8 - Introduction
- MOTRONIC M 2.8 - Survey of Systems Table
- MOTRONIC M 2.8 - Diagnosis
- MOTRONIC M 2.8 - Vehicle Systems, Model Year '94
- MOTRONIC M 2.8 - General Safety Measures and Repair Instructions
- MOTRONIC M 2.8 - Survey of Vehicles
- F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 18 KNOCK CONTROL MODULE; REPLACE ECU
- F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 31 NO ENGINE RPM SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 38 02 SENSOR CIRCUIT VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 39 02 SENSOR CIRCUIT VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 79 FULL LOAD INHIB. SIGNAL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 97 IGN./INJ. CUTOFF SIGNAL VOLTAGE HIGH
- Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
- Quick Check F0:DATA LIST No.03 SIM. IDLE POS.SW
- Quick Check F0:DATA LIST No.04 SIM. FULL POS.SW
- Quick Check F0:DATA LIST No.05 INTAKE AIR TEMP.
- Quick Check F0:DATA LIST No.08 KNOCK SIGNAL
- Quick Check F0:DATA LIST No.09 VARIANT CODE
- Quick Check F0:DATA LIST No.11 VEHICLE SPEED
- Quick Check F0:DATA LIST No.12 VEHICLE SP.PULSE
- Quick Check F0:DATA LIST No.13 A/C INFORMAT. SW
- Quick Check F0:DATA LIST No.14 A/C COMPRESS. SW
- Quick Check F0:DATA LIST No.15 PARK/NEUTRAL SW:
- Quick Check F0:DATA LIST No.16 TORQUE CONTROL
- Quick Check F0:DATA LIST No.17 FULL LOAD INHIB.
- Quick Check F0:DATA LIST No.18 IGN./INJ. CUTOFF
- Quick Check F0:DATA LIST No.23 ENGINE LOAD SIG.
- Quick Check F0:DATA LIST No.26 A/C CUTOFF RELAY
- Quick Check F0:DATA LIST No.28 ENGINE SP. PULSE
- Quick Check F0:DATA LIST No.29 MIN.DESIRED IDLE
- Quick Check F0:DATA LIST No.30 ENGINE SPEED
- Quick Check F0:DATA LIST No.31 DESIRED AIR IDLE
- Quick Check F0:DATA LIST No.32 ACTUAL AIR IDLE
- Quick Check F0:DATA LIST No.33 IAC INTEGRATOR
- Quick Check F0:DATA LIST No.34 IAC ADAPT. SLOPE
- Quick Check F0:DATA LIST No.35 IAC BLOCK LEARN
- Quick Check F0:DATA LIST No.36 02 SENSOR LOOP
- Quick Check F0:DATA LIST No.38 02 INTEGRATOR
- Quick Check F0:DATA LIST No.39 02 BLM IDLE THR.
- Quick Check F0:DATA LIST No.40 02 BLM PART THR.
- Quick Check F0:DATA LIST No.41 SPARK ADVANCE
- Quick Check F0:DATA LIST No.42 KNOCK RETARD
- Quick Check F0:DATA LIST No.43 INJECTION PULSE
- Quick Check F0:DATA LIST No.44 CHECK LIGHT
- Quick Check F0:DATA LIST No.45 DIAG. REQUEST
- Quick Check F0:DATA LIST No.46 INJECTOR CUTOFF
- Quick Check F0:DATA LIST No.47 CONTROLLED IAC
- Introduction / The Checking System
- General Instructions / Safety Measures
- Checking Equipment
- Function Diagram, Motronic M 2.8 (C20XE)
- Block Diagram, Motronic M 2.8 (C20XE)
- Survey of Engine Comp., ASTRA-F (C20XE)
- Checking / Features Specific to this System
- Checking / Diagnostic Switch KM-640
- Checking / Checking with TECH 1
- Checking / Explanation of TECH 1 Displays
- F0:Data List - Test Step 01 BATTERY VOLTAGE
- F0:Data List - Test Step 02 TPS SIGNAL
- F0:Data List - Test Step 03 SIM. IDLE POS.SW
- F0:Data List - Test Step 04 SIM. FULL POS.SW
- F0:Data List - Test Step 05 INTAKE AIR TEMP.
- F0:Data List - Test Step 06 COOLANT TEMP.
- F0:Data List - Test Step 07 MASS AIR FLOW S.
- F0:Data List - Test Step 08 KNOCK SIGNAL
- F0:Data List - Test Step 09 VARIANT CODING
- F0:Data List - Test Step 10 HALL SENSOR
- F0:Data List - Test Step 11 VEHICLE SPEED
- F0:Data List - Test Step 12 VEHICLE SP.PULSE
- F0:Data List - Test Step 13 A/C INFORMAT. SW
- F0:Data List - Test Step 14 A/C COMPRESS. SW
- F0:Data List - Test Step 15 PARK/NEUTRAL SW.
- F0:Data List - Test Step 16 TORQUE CONTROL
- F0:Data List - Test Step 17 FULL LOAD INHIB.
- F0:Data List - Test Step 18 IGN./INJ. CUTOFF
- F0:Data List - Test Step 19 IGN. COIL CYL1+4
- F0:Data List - Test Step 20 IGN. COIL CYL2+3
- F0:Data List - Test Step 21 IGN. COIL CYL2+5
- F0:Data List - Test Step 22 IGN. COIL CYL3+6
- F0:Data List - Test Step 23 ENGINE LOAD SIG.
- F0:Data List - Test Step 24 TPS LOAD SIGNAL
- F0:Data List - Test Step 25 FUEL PUMP RELAY
- F0:Data List - Test Step 26 A/C CUTOFF RELAY
- F0:Data List - Test Step 27 FUEL TANK VENT.
- F0:Data List - Test Step 28 ENGINE SP. PULSE
- F0:Data List - Test Step 29 MIN.DESIRED IDLE
- F0:Data List - Test Step 30 ENGINE SPEED
- F0:Data List - Test Step 31 DESIRED AIR IDLE
- F0:Data List - Test Step 32 ACTUAL AIR IDLE
- F0:Data List - Test Step 33 IAC INTEGRATOR
- F0:Data List - Test Step 34 IAC ADAPT. SLOPE
- F0:Data List - Test Step 35 IAC BLOCK LEARN
- F0:Data List - Test Step 36 02 SENSOR LOOP
- F0:Data List - Test Step 37 02 SENSOR
- F0:Data List - Test Step 38 02 INTEGRATOR
- F0:Data List - Test Step 39 02 BLM IDLE THR.
- F0:Data List - Test Step 40 02 BLM PART THR.
- F0:Data List - Test Step 41 SPARK ADVANCE
- F0:Data List - Test Step 42 KNOCK RETARD
- F0:Data List - Test Step 43 INJECTION PULSE
- F0:Data List - Test Step 44 CHECK LIGHT
- F0:Data List - Test Step 45 DIAG. REQUEST
- F0:Data List - Test Step 46 INJECTOR CUTOFF
- F0:Data List - Test Step 47 CONTROLLED IAC
- Table 1, Diagnostic Plug ALDL and Voltage Supply, Check
- Table 2, Trouble Codes
- Table 2, Trouble Code Table - TC 13 02 SENSOR OPEN CIRCUIT
- Table 2, Trouble Code Table - TC 14 COOLANT TEMP. VOLTAGE LOW
- Table 2, Trouble Code Table - TC 15 COOLANT TEMP. VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 16 KNOCK SIGNAL CIRCUIT 1
- Table 2, Trouble Code Table - TC 17 KNOCK SIGNAL CIRCUIT 2
- Table 2, Trouble Code Table - TC 18 KNOCK CONTROL MODULE; REPLACE ECU
- Table 2, Trouble Code Table - TC 19 INCORRECT RPM SIGNAL
- Table 2, Trouble Code Table - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- Table 2, Trouble Code Table - TC 25 INJECTOR VALVE 1 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 26 INJECTOR VALVE 2 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 27 INJECTOR VALVE 3 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 28 INJECTOR VALVE 4 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 29 INJECTOR VALVE 5 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 31 NO ENGINE RPM SIGNAL
- Table 2, Trouble Code Table - TC 32 INJECTOR VALVE 6 VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 38 02 SENSOR CIRCUIT VOLTAGE LOW
- Table 2, Trouble Code Table - TC 39 02 SENSOR CIRCUIT VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 48 BATTERY VOLTAGE LOW
- Table 2, Trouble Code Table - TC 49 BATTERY VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 52 CHECK LIGHT VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 53 FUEL PUMP RELAY VOLTAGE LOW
- Table 2, Trouble Code Table - TC 54 FUEL PUMP RELAY VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 55 REPLACE ECU
- Table 2, Trouble Code Table - TC 56 IDLE AIR CONTROL VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 57 IDLE AIR CONTROL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 61 FUEL TANK VENT. VALVE VOLTAGE LOW
- Table 2, Trouble Code Table - TC 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 69 INTAKE AIR TEMP. VOLTAGE LOW
- Table 2, Trouble Code Table - TC 71 INTAKE AIR TEMP. VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 73 MASS AIR FLOW SENSOR VOLTAGE LOW
- Table 2, Trouble Code Table - TC 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 79 FULL LOAD INHIB. SIGNAL VOLTAGE LOW
- Table 2, Trouble Code Table - TC 81 INJECTOR VALVE 1 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 82 INJECTOR VALVE 2 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 83 INJECTOR VALVE 3 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 84 INJECTOR VALVE 4 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 85 INJECTOR VALVE 5 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 86 INJECTOR VALVE 6 VOLTAGE LOW
- Table 2, Trouble Code Table - TC 88 A/C CUTOFF RELAY VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 93 HALL SENSOR VOLTAGE LOW
- Table 2, Trouble Code Table - TC 94 HALL SENSOR VOLTAGE HIGH
- Table 2, Trouble Code Table - TC 97 IGN./INJ. CUTOFF SIGNAL VOLTAGE HIGH
- Table 3, System Components Contr. Units Part No/Wiring Harn. Coding
- Table 4, Notes on "Engine Does Not Start"
- Table 5, F5:ACTUATOR TEST Test Step 01 SELECT ACTUATOR IGN. COIL 1+4
- Table 5, F5:ACTUATOR TEST Test Step 02 SELECT ACTUATOR IGN. COIL 2+3
- Table 5, F5:ACTUATOR TEST Test Step 03 SELECT ACTUATOR IGN. COIL 2+5
- Table 5, F5:ACTUATOR TEST Test Step 05 SELECT ACTUATOR CHECK LIGHT
- Table 5, F5:ACTUATOR TEST Test Step 06 SELECT ACTUATOR IDLE AIR CONTR
- Table 5, F5:ACTUATOR TEST Test Step 07 SELECT ACTUATOR FUEL TANK VENT
- Table 5, F5:ACTUATOR TEST Test Step 08 SELECT ACTUATOR A/C CUTOFF REL
- Table 6, F6:ECU RESET Test Step 01 SELECT RESET 02 BLM CELLS
- Table 6, F6:ECU RESET Test Step 02 SELECT RESET IAC BLM
- Table 7, F8:ECU CONTROL Test Step 01 SELECT CONTROL CONTROLLED RPM
- Table 7, F8:ECU CONTROL Test Step 02 SELECT CONTROL CONTROLLED IAC
- Table 7, F8:ECU CONTROL Test Step 03 SELECT CONTROL INJ.CONTROL
- Survey of Wiring Harn. Plug Connections ASTRA-F Model Year '93
- Terminal Assignment in 30-pin Wiring Harness Plug X5 (Astra-F)
- Terminal Assignment in 95-pin Wiring Harness Plug X6 (Astra-F)
- Terminal Assignment in 4-pin Wiring Harness Plug X8 (Astra-F)
- Terminal Assignment in 9-pin Wiring Harness Plug X58 (Astra-F)
- Terminal Assign. of Diagnostic Plug X13
- Terminal Assignment in 7-pin Wiring Harness Plug X28 (Astra-F)
- Terminal Assignment in 3-pin Coding Plug X54
- Terminal Assignment of Hot Film Mass Air Flow Meter P44
- Terminal Assignment of Control Unit Plug
- Excerpt from Circuit Diagram Motronic M 2.8 (C20XE) Astra-F Model Year '93
- Complaints Table
- Time Allowance
- Other Information
- Schematic and Routing Diagrams
- Throttle Valve Housing
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Hall Sensor for Cylinder Recognition
- Diagnostic Information and Procedures
- Inductive Impulse Sensor
- Knocking Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Fuel Pump
- Fuel Pump Relay
- Repair Instructions
- Diagnostic Information and Procedures
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Idle Speed Adjuster
- Air Mass Meter
- Repair Instructions
- Diagnostic Information and Procedures
- Control Unit
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Tank Ventilation Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Coolant Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Repair Instructions
- Diagnostic Information and Procedures
- Simtec 56/56.1
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Simtec 56/56.1 - Introduction
- Simtec 56/56.1 - Diagnosis
- Simtec 56/56.1 - Read Trouble Code
- Simtec 56/56.1 - Check Data List Parameters
- Simtec 56/56.1 - Carry out Actuator Tests
- Simtec 56/56.1 - Carry out Control Tests
- Simtec 56/56.1 - Snapshot Mode
- Simtec 56/56.1 - Final System Test
- Simtec 56/56.1 - General Safety Measures and Repair Instructions
- Survey of Vehicle
- F2: TROUBLE CODE TABLE - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
- F2: TROUBLE CODE TABLE - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 16 KNOCK SIGNAL CIRCUIT
- F2: TROUBLE CODE TABLE - Trouble Code 19 INCORRECT RPM SIGNAL
- F2: TROUBLE CODE TABLE - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 23 KNOCK SIGNAL OUT OF RANGE
- F2: TROUBLE CODE TABLE - Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2: TROUBLE CODE TABLE - Trouble Code 25 INJECTOR VALVE 1 VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 26 INJECTOR VALVE 2 VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 27 INJECTOR VALVE 3 VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 28 INJECTOR VALVE 4 VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 33 EGR VALVE VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 34 EGR VALVE VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 37 CHECK LIGHT VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 44 O2 SENSOR LEAN EXHAUST
- F2: TROUBLE CODE TABLE - Trouble Code 45 O2 SENSOR RICH EXHAUST
- F2: TROUBLE CODE TABLE - Trouble Code 46 SECOND. AIR PUMP RELAY VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 47 SECOND. AIR PUMP RELAY VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 48 BATTERY VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 49 BATTERY VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 55 REPLACE ECU
- F2: TROUBLE CODE TABLE - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 59 IMMOBILISER NO OR WRONG CODING
- F2: TROUBLE CODE TABLE - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2: TROUBLE CODE TABLE - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
- F2: TROUBLE CODE TABLE - Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 91 O2 SENSOR HEATING VOLTAGE HIGH
- F2: TROUBLE CODE TABLE - Trouble Code 92 CAMSHAFT SENSOR INCORRECT SIGNAL
- F2: TROUBLE CODE TABLE - Trouble Code 93 IMMOBILISER NO SIGNAL
- F2: TROUBLE CODE TABLE - Trouble Code 94 IMMOBILISER WRONG SIGNAL
- F2: TROUBLE CODE TABLE - Trouble Code 98 O2 SENSOR HEATING VOLTAGE LOW
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 TPS SIGNAL
- F0: DATA LIST - Test Step 03 SIM. IDLE POS. SW
- F0: DATA LIST - Test Step 04 SIM. PART POS. SW
- F0: DATA LIST - Test Step 05 SIM. FULL POS. SW
- F0: DATA LIST - Test Step 06 TRANSM. CODING
- F0: DATA LIST - Test Step 07 INTAKE AIR TEMP.
- F0: DATA LIST - Test Step 08 COOLANT TEMP.
- F0: DATA LIST - Test Step 09 MASS AIR FLOW S.
- F0: DATA LIST - Test Step 10 KNOCK CONTROL
- F0: DATA LIST - Test Step 11 A/C INFORMAT. SW
- F0: DATA LIST - Test Step 12 A/C COMPRESS. SW
- F0: DATA LIST - Test Step 13 PARK/NEUTRAL SW.
- F0: DATA LIST - Test Step 14 TORQUE CONTROL
- F0: DATA LIST - Test Step 15 FUEL PUMP RELAY
- F0: DATA LIST - Test Step 16 A/C CUTOFF RELAY
- F0: DATA LIST - Test Step 17 EGR PULSE RATIO
- F0: DATA LIST - Test Step 18 SEC. AIR PUMP REL
- F0: DATA LIST - Test Step 19 FUEL TANK VENT.
- F0: DATA LIST - Test Step 20 ENGINE SPEED LIM
- F0: DATA LIST - Test Step 21 DESIRED IDLE
- F0: DATA LIST - Test Step 22 ENGINE SPEED
- F0: DATA LIST - Test Step 23 IAC INTEGRATOR
- F0: DATA LIST - Test Step 24 IAC ADAPT. SLOPE
- F0: DATA LIST - Test Step 25 IAC BLOCK LEARN
- F0: DATA LIST - Test Step 26 O2 SENSOR LOOP
- F0: DATA LIST - Test Step 27 O2 SENSOR
- F0: DATA LIST - Test Step 28 AIR/FUEL RATIO
- F0: DATA LIST - Test Step 29 O2 INTEGRATOR
- F0: DATA LIST - Test Step 30 O2 BLM IDLE THR.
- F0: DATA LIST - Test Step 31 O2 BLM PART THR.
- F0: DATA LIST - Test Step 32 INJECTION PULSE
- F0: DATA LIST - Test Step 33 SPARK ADVANCE
- F0: DATA LIST - Test Step 34 KNOCK RTD. CYL. 1
- F0: DATA LIST - Test Step 35 KNOCK RTD. CYL. 2
- F0: DATA LIST - Test Step 36 KNOCK RTD. CYL. 3
- F0: DATA LIST - Test Step 37 KNOCK RTD. CYL. 4
- F0: DATA LIST - Test Step 38 CHECK LIGHT
- F0: DATA LIST - Test Step 39 DIAG. REQUEST
- F0: DATA LIST - Test Step 40 INJECTOR CUTOFF
- F0: DATA LIST - Test Step 41 CONTROLLED IAC
- F0: DATA LIST - Test Step 42 IMMOBILISER
- F0: DATA LIST - Test Step 43 IMMOBILISER SIG.
- F1: CONTROL CIRCUIT TEST - Number 08 COOLANT TEMP.
- F1: CONTROL CIRCUIT TEST - Number 26 O2 SENSOR LOOP
- F1: CONTROL CIRCUIT TEST - Number 27 O2 SENSOR
- F5: ACTUATOR TEST - Number 1 IGN. COIL CYL 1+4
- F5: ACTUATOR TEST - Number 2 IGN. COIL CYL 2+3
- F5: ACTUATOR TEST - Number 3 FUEL PUMP REL.
- F5: ACTUATOR TEST - Number 4 IDLE AIR CONTROL
- F5: ACTUATOR TEST - Number 5 FUEL TANK VENT
- F5: ACTUATOR TEST - Number 6 A/C CUTOFF REL
- F5: ACTUATOR TEST - Number 7 SEC. AIR P. REL.
- F5: ACTUATOR TEST - Number 8 EGR SOLENOID
- F5: ACTUATOR TEST - Number 9 IMMO. SIG. TEST
- F6: ADJUSTMENTS MIN. DES. IDLE
- F7: PROGRAMMING - Note
- F7: PROGRAMMING - Number 1 INIT. ECU
- F7: PROGRAMMING - Number 2 IMMOBILISER
- F8: ECU CONTROL - Number 1 RPM CONTROL
- F8: ECU CONTROL - Number 2 IAC CONTROL
- F8: ECU CONTROL - Number 3 INJ. CONTROL
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Immobiliser Function for all Electronic Engine Systems
- Survey of Vehicle (Simtec)
- Simtec - F2: TROUBLE CODE TABLE - TC 59 IMMOBILISER NO OR WRONG CODING
- Simtec - F2: TROUBLE CODE TABLE - TC 93 IMMOBILISER NO SIGNAL
- Simtec - F2: TROUBLE CODE TABLE - TC 94 IMMOBILISER WRONG SIGNAL
- Simtec - F0:DATA LIST - Test Step 01 IMMOBILISER
- Simtec - F0:DATA LIST - Test Step 02 IMMOBILISER SIG.
- Simtec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
- Simtec - F7:PROGRAMMING IMMOBILISER
- Introduction
- Checking Equipment
- Function Diagram SIMTEC 56.0 (C 18 XE)
- Block Diagram SIMTEC 56.0
- Block Diagram SIMTEC 56.1
- Survey of Engine Compartment, Astra-F (C 18 XE Engine)
- Features Specific to this System
- Circuit Interruption with Activated Anti-theft Warning System/Immobiliser
- Checking with TECH 1
- TECH 1, Connect to Vehicle
- Abbreviations, Definitions
- F0: DATA LIST - Test Step 21 DESIRED IDLE
- F0: DATA LIST - Test Step 22 ENGINE SPEED
- F0: DATA LIST - Test Step 23 IAC INTEGRATOR
- F0: DATA LIST - Test Step 24 IAC ADAPT. SLOPE
- F0: DATA LIST - Test Step 25 IAC BLOCK LEARN
- F0: DATA LIST - Test Step 31 O2 BLM PART THR.
- F0: DATA LIST - Test Step 32 INJECTION PULSE
- F0: DATA LIST - Test Step 34 KNOCK RTD. CYL.1
- F0: DATA LIST - Test Step 35 KNOCK RTD. CYL.2
- F0: DATA LIST - Test Step 36 KNOCK RTD. CYL.3
- F0: DATA LIST - Test Step 37 KNOCK RTD. CYL.4
- F0: DATA LIST - Test Step 39 DIAG. REQUEST
- Explanation of Tables
- Table 1, Diagnostic Plug (XD or X13) and Voltage Supply, Check
- TABLE 2, TROUBLE CODES - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 19 INCORRECT RPM SIGNAL
- TABLE 2, TROUBLE CODES - Trouble Code 37 CHECK LIGHT VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 76 CONTINUOUS TORQUE CONTROL
- TABLE 2, TROUBLE CODES - Trouble Code 92 CAMSHAFT SENSOR INCORRECT SIGNAL
- F5: ACTUATOR TEST - No. 08 SELECT ACTUATOR EGR SOLENOID
- F8: ECU CONTROL - No. 01 SELECT CONTROL RPM CONTROL
- F8: ECU CONTROL - No. 02 SELECT CONTROL CONTROLLED IAC
- F1: CLOSED LOOP T - No. 01 COOLANT TEMP.
- Circuit Diagram SIMTEC 56.0 Astra-F (Motor C 18 XE)
- Complaints Table
- Time Allowance
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Shudder
- No Start
- Hesitation
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Throttle Valve Housing
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Repair Instructions
- Technical Service Bulletins
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Inductive Impulse Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Knocking Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Fuel Pump
- Repair Instructions
- Diagnostic Information and Procedures
- Fuel Pump Relay
- Repair Instructions
- Diagnostic Information and Procedures
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- F0: DATA LIST - Test Step 26 O2 SENSOR LOOP
- F0: DATA LIST - Test Step 27 O2 SENSOR
- F0: DATA LIST - Test Step 29 O2 INTEGRATOR
- F0: DATA LIST - Test Step 30 O2 BLM IDLE THR.
- TABLE 2, TROUBLE CODES - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
- TABLE 2, TROUBLE CODES - Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
- RAFEL 2, TROUBLE CODES - Trouble Code 48 BATTERY VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 49 BATTERY VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 91 O2 SENSOR HEATING VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 98 O2 SENSOR HEATING VOLTAGE LOW
- F1: CLOSED LOOP T - No. 02 O2 SENSOR LOOP
- F1: CLOSED LOOP T - No. 03 O2 SENSOR
- Idle Air Control Stepper Motor
- Repair Instructions
- Diagnostic Information and Procedures
- Air Mass Meter
- Repair Instructions
- Diagnostic Information and Procedures
- Control Unit
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Diagnostic Procedures
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 TPS SIGNAL
- F0: DATA LIST - Test Step 03 SIM. IDLE POS.SW
- F0: DATA LIST - Test Step 04 SIM. PART POS.SW
- F0: DATA LIST - Test Step 05 SIM. FULL POS.SW
- F0: DATA LIST - Test Step 06 TRANSM. CODING
- F0: DATA LIST - Test Step 07 INTAKE AIR TEMP.
- F0: DATA LIST - Test Step 08 COOLANT TEMP.
- F0: DATA LIST - Test Step 09 MASS AIR FLOW S.
- F0: DATA LIST - Test Step 10 KNOCK CONTROL
- F0: DATA LIST - Test Step 11 A/C INFORMAT. SW.
- F0: DATA LIST - Test Step 12 A/C COMPRESS. SW
- F0: DATA LIST - Test Step 13 PARK/NEUTRAL SW.
- F0: DATA LIST - Test Step 14 TORQUE CONTROL
- F0: DATA LIST - Test Step 17 EGR PULSE RATIO
- F0: DATA LIST - Test Step 28 AIR/FUEL RATIO
- F0: DATA LIST - Test Step 30 O2 BLM IDLE THR.
- F0: DATA LIST - Test Step 33 SPARK ADVANCE
- F0: DATA LIST - Test Step 38 CHECK LIGHT
- F0: DATA LIST - Test Step 40 INJECTOR CUTOFF
- F0: DATA LIST - Test Step 41 IAC CONTROL
- TABLE 2, TROUBLE CODES - Trouble Code 16 KNOCK SIGNAL CIRCUIT
- TABLE 2, TROUBLE CODES - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 23 KNOCK SIGNAL OUT OF RANGE
- TABLE 2, TROUBLE CODES - Trouble Code 24 NO VEHICLE SPEED SIGNAL
- TABLE 2, TROUBLE CODES - Trouble Code 33 EGR VALVE VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 34 EGR VALVE VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 46 SECOND. AIR PUMP RELAY VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 47 SECOND. AIR PUMP RELAY VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 55 REPLACE ECU
- TABLE 2, TROUBLE CODES - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 91 O2 SENSOR HEATING VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 98 O2 SENSOR HEATING VOLTAGE LOW
- Table 3, System Components
- Table 4, Emergency Characteristics, Notes on "Engine Does Not Start"
- F5: ACTUATOR TEST - No. 04 SELECT ACTUATOR IDLE AIR CONTR
- F6: ADJUSTMENTS - No. 01 SELECT ADJUSTMN. MIN. DES. IDLE
- F7: PROGRAMMING - Note
- F7: PROGRAMMING - No. 01 SELECT PROGRAM. INIT. ECU
- F8: ECU CONTROL - No. 03 SELECT CONTROL INJ.CONTROL
- Terminal Asignment of Control Unit Plug (C 18 XE)
- Technical Service Bulletins
- Tank Ventilation Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- F0: DATA LIST - Test Step 19 FUEL TANK VENT.
- TABLE 2, TROUBLE CODES - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
- TABLE 2, TROUBLE CODES - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
- TABLE 2, TROUBLE CODES - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
- TABLE 2, TROUBLE CODES - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
- F5: ACTUATOR TEST - No. 05 SELECT ACTUATOR FUEL TANK VENT
- Coolant Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Repair Instructions
- Diagnostic Information and Procedures
- Ignition leads/connectors
- Diagnostic Information and Procedures
- Wiring Harness
- Diagnostic Information and Procedures
- Air Filter Housing
- Multec SZ
- Repair Instructions
- Component Locator
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Immob. Func. for Engine - Introduction
- Immob. Func. for Engine - Diagnosis
- Immob. Func. for Engine - Read Trouble Code
- Immob. Func. for Engine - Check Data List Parameters
- Immob. Func. for Engine - Carry out Actuator Tests
- Immob. Func. for Engine - Carry out Control Tests
- Immob. Func. for Engine - Snapshot Mode
- Immob. Func. for Engine - Final System Test
- Immob. Func. for Engine - General Safety Measures and Repair Instructions
- Survey of Vehicle (Multec)
- Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
- Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
- Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
- Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
- Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
- Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
- Multec - F7: PROGRAMMING IMMOBILISER
- MULTEC (X12SZ/X16SZ) - Introduction
- MULTEC (X12SZ/X16SZ) - Survey of Systems Table
- MULTEC (X12SZ/X16SZ) - Diagnosis
- MULTEC (X12SZ/X16SZ) - Vehicle Systems, Model Year '94
- MULTEC (X12SZ/X16SZ) - General Safety Measures and Repair Instructions
- MULTEC (X12SZ/X16SZ) - Survey of Vehicles
- F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 16 KNOCK SIGNAL CIRCUIT
- F2:TROUBLE CODE TABLE Trouble Code 18 KNOCK CONTROL SYSTEM
- F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 43 LINEAR EGR SYSTEM
- F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
- F2:TROUBLE CODE TABLE Trouble Code 47 LINEAR EGR POSITION
- F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:TROUBLE CODE TABLE Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2:TROUBLE CODE TABLE Trouble Code 93 QUAD DRIVER MODULE (QDM)
- Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
- Quick Check F0:DATA LIST No.05 ENGINE SPEED
- Quick Check F0:DATA LIST No.06 DESIRED IDLE
- Quick Check F0:DATA LIST No.07 IAC CNTR. ENABLE
- Quick Check F0:DATA LIST No.08 IDLE AIR CONTROL
- Quick Check F0:DATA LIST No.09 02 SENSOR LOOP
- Quick Check F0:DATA LIST No.11 02 INTEGRATOR
- Quick Check F0:DATA LIST No.12 02 BLM ENABLE
- Quick Check F0:DATA LIST No.13 02 BLM CELL NO.
- Quick Check F0:DATA LIST No.14 02 BLM CELL CONT
- Quick Check F0:DATA LIST No.15 02 TOGGLE RATE
- Quick Check F0:DATA LIST No.16 EGR POSITION CMD
- Quick Check F0:DATA LIST No.17 EGR POS. FDBK
- Quick Check F0:DATA LIST No.18 AIR/FUEL RATIO
- Quick Check F0:DATA LIST No.19 POWER ENRICHMENT
- Quick Check F0:DATA LIST No.20 CLEAR FLOOD MODE
- Quick Check F0:DATA LIST No.21 DEC. FUEL CUTOFF
- Quick Check F0:DATA LIST No.25 KNOCK PULSES
- Quick Check F0:DATA LIST No.26 KNOCK VOLTAGE
- Quick Check F0:DATA LIST No.31 PARK/NEUTRAL SW.
- Quick Check F0:DATA LIST No.32 TORQUE CONTROL
- Quick Check F0:DATA LIST No.34 SPARK ADVANCE
- Quick Check F0:DATA LIST No.36 DIAG. REQUEST
- Quick Check F0:DATA LIST No.37 SPARK TABLE 91
- Quick Check F0:DATA LIST No.38 SPARK TABLE 95
- Quick Check F0:DATA LIST No.39 DES. IDLE ADJUST
- Quick Check F0:DATA LIST No.40 IDLE ADJUST
- Quick Check F0:DATA LIST No.41 DESIRED IDLE P-N
- Quick Check F0:DATA LIST No.42 IDLE ADJUST P-N
- Quick Check F0:DATA LIST No.43 DES. IDLE DRIVE
- Quick Check F0:DATA LIST No.44 IDLE ADJ. DRIVE
- Introduction
- The Checking System
- General Instructions/Safety Measures
- Checking Equipment
- Survey of System Survey of Engine Compartment (X16SZ)
- Survey of System Block Diagram Multec (X16SZ)
- Abbreviations, Definitions
- Features Specific to this System
- Checking with TECH 1
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 COOLANT TEMP.
- F0: DATA LIST - Test Step 03 MAP SENSOR
- F0: DATA LIST - Test Step 04 TPS SIGNAL
- F0: DATA LIST - Test Step 05 ENGINE SPEED
- F0: DATA LIST - Test Step 06 DESIRED IDLE
- F0: DATA LIST - Test Step 07 IAC CNTR. ENABLE
- F0: DATA LIST - Test Step 08 IDLE AIR CONTROL
- F0: DATA LIST - Test Step 09 O2 SENSOR LOOP
- F0: DATA LIST - Test Step 10 O2 SENSOR
- F0: DATA LIST - Test Step 11 O2 INTEGRATOR
- F0: DATA LIST - Test Step 12 O2 BLM CELL CONT
- F0: DATA LIST - Test Step 13 O2 BLM CELL NO.
- F0: DATA LIST - Test Step 14 O2 BLM ENABLE
- F0: DATA LIST - Test Step 15 O2 TOGGLE RATE
- F0: DATA LIST - Test Step 16 EGR POSITION CMD
- F0: DATA LIST - Test Step 17 EGR POSITION FDBK.
- F0: DATA LIST - Test Step 18 AIR/FUEL RATIO
- F0: DATA LIST - Test Step 19 POWER ENRICHMENT
- F0: DATA LIST - Test Step 20 CLEAR FLOOD MODE
- F0: DATA LIST - Test Step 21 DEC. FUEL CUTOFF
- F0: DATA LIST - Test Step 23 VEHICLE SPEED
- F0: DATA LIST - Test Step 24 VEHICLE SP. PULSE
- F0: DATA LIST - Test Step 25 KNOCK PULSES
- F0: DATA LIST - Test Step 26 KNOCK VOLTAGE
- F0: DATA LIST - Test Step 27 KNOCK RTD. CYL 1,4
- F0: DATA LIST - Test Step 28 KNOCK RTD. CYL 4,1
- F0: DATA LIST - Test Step 29 KNOCK RTD. CYL 2,3
- F0: DATA LIST - Test Step 30 KNOCK RTD. CYL 3,2
- F0: DATA LIST - Test Step 31 PARK/NEUTRAL SW.
- F0: DATA LIST - Test Step 32 TORQUE CONTROL
- F0: DATA LIST - Test Step 33 INJECTION PULSE
- F0: DATA LIST - Test Step 34 SPARK ADVANCE
- F0: DATA LIST - Test Step 35 FUEL PUMP RELAY
- F0: DATA LIST - Test Step 36 DIAG. REQUEST
- F0: DATA LIST - Test Step 37 SPARK TABLE 91
- F0: DATA LIST - Test Step 38 SPARK TABLE 95
- F0: Dtenliste - Test Step 39 DES. IDLE ADJUST
- F0: DATA LIST - Test Step 40 IDLE ADJUST
- F0: DATA LIST - Test Step 41 DESIRED IDLE P-N
- F0: DATA LIST - Test Step 42 IDLE ADJUST P-N
- F0: DATA LIST - Test Step 43 DES. IDLE DRIVE
- F0: DATA LIST - Test Step 44 IDLE ADJ. DRIVE
- Table 1, Diagnostic Plug and Voltage Supply, Check
- Table 2, Multec (X 12 SZ / X 16 SZ) F2: TROUBLE CODE
- F2:Trouble Code Table - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
- F2:Trouble Code Table - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 16 KNOCK SIGNAL CIRCUIT
- F2:Trouble Code Table - Trouble Code 18 KNOCK CONTROL SYSTEM
- F2:Trouble Code Table - Trouble Code 19 INCORRECT RPM SIGNAL
- F2:Trouble Code Table - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 24 NO VEHICLE SPEED SIGNAL
- F2:Trouble Code Table - Trouble Code 25 INJECTOR VALVE VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 33 MAP SENSOR VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 34 MAP SENSOR VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 35 IDLE AIR CONTROL
- F2:Trouble Code Table - Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 43 LINEAR EGR SYSTEM
- F2:Trouble Code Table - Trouble Code 44 LEAN EXHAUST
- F2:Trouble Code Table - Trouble Code 45 RICH EXHAUST
- F2:Trouble Code Table - Trouble Code 47 LINEAR EGR POSITION
- F2:Trouble Code Table - Trouble Code 49 BATTERY VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 51 REPLACE ECU OR PROM
- F2:Trouble Code Table - Trouble Code 55 REPLACE ECU
- F2:Trouble Code Table - Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
- F2:Trouble Code Table - Trouble Code 76 CONTINUOUS TORQUE CONTROL
- F2:Trouble Code Table - Trouble Code 81 INJECTOR VALVE VOLTAGE HIGH
- F2:Trouble Code Table - Trouble Code 93 QUAD DRIVER MODULE (QDM)
- Table 3, Control Unit Coding
- Table 4, Engine Does Not Start
- Quick Check F5:ACTUATOR TEST No. 01 SELECT ACTUATOR IDLE AIR CONTROL
- Quick Check F5:ACTUATOR TEST No. 02 SELECT ACTUATOR QUAD DRIVER TEST
- Quick Check F5:ACTUATOR TEST No. 03 SELECT ACTUATOR IGN. COIL CYL1+4
- Quick Check F5:ACTUATOR TEST No. 04 SELECT ACTUATOR IGN. COIL CYL2+3
- Quick Check F5:ACTUATOR TEST No. 05 SELECT ACTUATOR FUEL PUMP RELAY
- Quick Check F5:ACTUATOR TEST No. 06 SELECT ACTUATOR FUEL INJECTOR
- Quick Check F5:ACTUATOR TEST No. 07 SELECT ACTUATOR FUEL TANK VENT.
- F6:MISCELLANEOUS TESTS
- F0:ADJUSTMENTS
- F1:ECU RESET
- F6:MISCELLANEOUS TESTS No. 01 IDLE ADJUST
- F6:MISCELLANEOUS TESTS No. 02 IDLE ADJ. DRIVE
- F6:MISCELLANEOUS TESTS No. 03 IDLE ADJUST P-N
- F6:MISCELLANEOUS TESTS No.03 SELECT RESET IDLE ADJ. P-N
- Quick Check F8:ECU CONTROL RPM CONTROL
- Table 8, Trouble-shooting Chart
- Terminal Assignment
- Time Allowance
- Other Information
- Technical Service Bulletins
- Shudder
- No Start
- Hesitation
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Throttle Valve Housing
- Repair Instructions
- Component Locator
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Intake Pipe Pressure Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Inductive Impulse Sensor
- Knocking Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Fuel Pump
- Fuel Pump Relay
- Repair Instructions
- Diagnostic Information and Procedures
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Idle Air Control Stepper Motor
- Control Unit
- Repair Instructions
- Description and Operation
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Tank Ventilation Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Coolant Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Odometer Frequency Sensor
- Diagnostic Information and Procedures
- DIS-Ignition Module
- Repair Instructions
- Diagnostic Information and Procedures
- Air Filter Housing
- Multec S
- Repair Instructions
- Description and Operation
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Shudder
- No Start
- Hesitation
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Surge, Miss, Chuggle
- Warning Lights, Telltale
- Throttle Valve Housing
- Repair Instructions
- Diagnostic Information and Procedures
- Throttle Valve Potentiometer
- Repair Instructions
- Diagnostic Information and Procedures
- Intake Pipe Pressure Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Pressure Regulator
- Repair Instructions
- Diagnostic Information and Procedures
- Injection Valve
- Repair Instructions
- Diagnostic Information and Procedures
- Inductive Impulse Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Knocking Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Technical Service Bulletins
- Fuel Pump
- Repair Instructions
- Diagnostic Information and Procedures
- Fuel Pump Relay
- Repair Instructions
- Diagnostic Information and Procedures
- Oxygen Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- Idle Air Control Stepper Motor
- Repair Instructions
- Diagnostic Information and Procedures
- Control Unit
- Repair Instructions
- Description and Operation
- Specifications
- Diagnostic Information and Procedures
