Turbocharger, Remove and Install (Turbo-Charging)

Turbocharger, Remove and Install  

  Remove, Disconnect   

If present: Remove heat shield from turbocharger and return manifold.  

Remove exhaust manifold with turbocharger - see operation "Exhaust Manifold, Remove and Install (X 17 DTL)".  

Clamp exhaust manifold in vice. Remove fastening bolts (1), and detach turbocharger from exhaust manifold. Remove oil feed line and oil return line from turbocharger - note installation position.   Notice:  Replacement of the wastegate vacuum unit is not required. If the wastegate vacuum unit is damaged, replace the turbocharger.     Install, Connect    Attach oil feed line to turbocharger - tightening torque 30 Nm/22 lbf. ft. Attach oil return line to turbocharger with new gasket - 8 Nm/6 lbf. ft.

  Install, Connect   

Attach turbocharger with new gasket to exhaust manifold - tightening torque 30 Nm/22 lbf. ft.  

Install exhaust manifold with turbocharger - see operation "Exhaust Manifold, Remove and Install (X 17 DTL)". Ensure that oil feed and return lines are not damaged.  

If present: Attach heat shield to turbocharger and return manifold - tightening torque - 8 Nm/6 lbf. ft.  

  Inspect   

Check oil level, if necessary correct.