Astra F: Engine and Engine Aggregates

Also for this vehicle: Astra, Astra G, Astra H, Astra J.

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01General Vehicle InformationGeneral Vehicle Information: Sections
2. 02Maintenance, Body and Chassis Sheet Metal Parts, FrameMaintenance, Body and Chassis Sheet Metal Parts, Frame: Sections
3. 03PaintPaint: Sections
4. 04Body EquipmentBody Equipment: Sections
5. 05Heating, Ventilation, Air Conditioning (HVAC)Heating, Ventilation, Air Conditioning (HVAC): Sections
6. 06Front Wheel Suspension, Wheels and TyresFront Wheel Suspension, Wheels and Tyres: Sections
7. 07Rear Axle and Rear Wheel SuspensionRear Axle and Rear Wheel Suspension: Sections
8. 08BrakesBrakes: Sections
9. 09Engine and Engine AggregatesEngine and Engine Aggregates: Sections
   • Repair Instructions2 pages

     • Attachment points for lifting tools
     • Reprogrammable Electronic Control Units all Petrol Vaariants
   • Description and Operation4 pages

     • Survey of Engines, Mixture and Ignition Systems
     • Engine Control Unit, Replace
     • "Immobiliser" Function in Engine Control Unit, Activate
     • Data, Engine Control Units and Diagnosis Info.in Conj. with Immobiliser Functions
   • Diagnostic Information and Procedures28 pages

     • Compression (3 Cylinders), Not Synchronised
     • Ignition, Secondary (ROV Parade)
     • Ignition, Secondary (RUV Single)
     • Injector (Central Injection)
     • Oxygen Sensor (Simtec only)
     • Idle Air Controller (IAC)
     • Air Flow Meter
     • Intake Manifold Pressure Sensor
     • Hall Sensor, Ignition Distributor
     • Inductive Sensor, Ignition Distributor
     • Crankshaft Pulse Pick-up, Hall (Simtec only)
     • Crankshaft/Camshaft Pulse Pick-up (Simtec only)
     • Engine Test (Petrol)
     • Battery/Starter (Voltage Measurement)
     • Battery/Starter (Current Measurement)
     • Compression (4 Cylinders) Not Synchronised
     • Compression (4 Cylinders), Synchronised
     • Alternator
     • Ignition, Secondary (ROV Single)
     • Ignition, Primary (only ROV)
     • Dwell Angle (ROV)
     • Component Test (Otto)
     • Throttle Valve Potentiometer
     • Injector (Multiple Injection)
     • Knock Sensor
     • Oxygen Sensor (not Simtec)
     • Mass Air Flow Meter
     • Crankshaft Pulse Pick-up, Inductive (not Simtec)
   • Other Information2 pages

     • Attachment points for lifting tools
     • Reprogrammable Electronic Control Units all Petrol Vaariants
   • Technical Service Bulletins35 pages

     • Abrasion, Wear › Toothed belt - wears on edge
     • Noise, Vibration, Rattle › Turbocharger - Trouble-Shooting Procedure
     • Inoperative - Totally, Partially4 pages

       • Engine or drivetrain - Damaged due to Tuning
       • Petrol engines - Refuelled with diesel fuel
       • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
       • Two-mass flywheel - Diagnosis
     • Won't Maintain Adjustment › Diesel Fuel - Contains up to 7% Bio Diesel (FAME)
     • Poor Operation, Incorrect Operation6 pages

       • Engine or drivetrain - Damaged due to Tuning
       • Camshaft sensor - Engine telltale lights up
       • Petrol engines - Refuelled with diesel fuel
       • New P&A engines with ECU - TC P0602 (44)
       • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
       • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
     • Excessive Effort, Hard Work2 pages

       • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
       • Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
     • Shudder › Various calibration problems, poor control unit set-up./EPROM
     • No Start2 pages

       • Various calibration problems, poor control unit set-up./EPROM
       • Camshaft sensor - Engine telltale lights up
     • Cold Driveability › Petrol engines - Refuelled with diesel fuel
     • Detonation, Knock › Petrol engines - Refuelled with diesel fuel
     • Hesitation › Various calibration problems, poor control unit set-up./EPROM
     • Rough Idle › Engine Stalls - Idle Air Control dirty
     • Sluggish, Power Loss3 pages

       • Various calibration problems, poor control unit set-up./EPROM
       • Camshaft sensor - Engine telltale lights up
       • Turbocharger - Trouble-Shooting Procedure
     • Stalls3 pages

       • Various calibration problems, poor control unit set-up./EPROM
       • Engine Stalls - Idle Air Control dirty
       • Camshaft sensor - Engine telltale lights up
     • Warning Lights, Telltale4 pages

       • Engine Telltale Illuminates. In TECH1: No Data; Check the ALDL Plug.
       • Various calibration problems, poor control unit set-up./EPROM
       • Camshaft sensor - Engine telltale lights up
       • New P&A engines with ECU - TC P0602 (44)
     • Poor Fit › Engine X14XE, X16XE, X16XEL - Cylinder head cover assembly problem
     • Leaks › Turbocharger - Trouble-Shooting Procedure
     • Smoke, Odour, Fumes › Turbocharger - Trouble-Shooting Procedure
   • Technical Information › 1998 › Reprogrammable Electronic Control Units all Petrol Vaariants
   • OHC Petrol Engine233 pages

     • Description and Operation3 pages

       • Engine Identification
       • Survey of Engines, Mixture and Ignition Systems, Astra-F
       • Petrol Engines
     • Diagnostic Information and Procedures › Introduction
     • Technical Service Bulletins2 pages

       • Noise, Vibration, Rattle › Noise Is Generated or Starter Does Not Function (12NZ,14SE,C14NZ).
       • Poor Operation, Incorrect Operation › Noise Is Generated or Starter Does Not Function (12NZ,14SE,C14NZ).
     • General42 pages

       • Repair Instructions25 pages

         • OHC petrol engine Engine number
         • Compression, check
         • Pressure loss, check
         • Oil temperature, measure
         • Oil pressure, check
         • Timing, check(1.4/1.6 ltr engine except for 16 LZ2)
         • Timing, adjust (1.4/1.6 ltr engine except for 16 LZ2)
         • Timing, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Timing, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Toothed belt tension, check (1.4/1.6 ltr engine except for 16 LZ2)
         • Toothed belt tension, adjust (1.4/1.6 ltr engine except for 16 LZ2)
         • Toothed belt tension, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Toothed belt tension, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Cooling system, top up and bleed
         • Cooling system, check for leaks
         • Coolant temperature, measure with closed system
         • Engine, check for leaks (CO content in cooling system)
         • Auxiliary component main bracket, remove and install
         • Engine without transmission, remove and install (version without pot flywheel)
         • Engine with transmission, remove and install (version with pot flywheel)
         • Engine, repair using a short block
         • Immobiliser with transponder, immobiliser control unit, remove and install
         • Accelerator pedal, remove and install
         • Starter Starter, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
         • Starter, remove and install (1.8/2.0 ltr engine and 16 LZ2)
       • Component Locator › OHC petrol engine Engine number
       • Specifications6 pages

         • Sealants, lubricants and locking agents
         • Technical data coolant circuit Cooling system
         • Recommended torque values
         • Main data
         • Checking and adjusting values
         • Engine management
       • Special Tools and Equipment › Special service tools
       • Warnings, Disclaimers, Safety › safety measures
       • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Other Information6 pages

         • OHC petrol engine Engine number
         • Oil consumption, measure
         • Sealants, lubricants and locking agents
         • Main data
         • Checking and adjusting values
         • Opel/Vauxhall Inspection System as of Model Year 94.5
       • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Seals and Seal Rings16 pages

       • Repair Instructions13 pages

         • Seal ring in the front camshaft housing, replace
         • Rear seal ring in camshaft housing, replace (C 14 SE from MY '93, C 16 SE, X 16 SZ, 16 NZR and X 16 SZR)
         • Rear seal ring in camshaft housing, replace (1.8/2.0 ltr engine and 16 LZ2)
         • Exhaust manifold, remove and install
         • Intake manifold, remove and install (C 14 NZ, X 14 XE, C 16 NZ, X 16 SZ, 16 NZR, X 16 SZR,16 LZ2 and C 18 NZ)
         • Intake manifold, remove and install (C 14 SE, C 16 SE and C 20 NE)
         • Valve stem seal, replace (cylinder head installed)
         • Cylinder head, remove and install
         • Rear crankshaft seal ring, replace (transmission installed)
         • Rear crankshaft seal ring, replace (transmission removed)
         • Oil sump, remove and install (sheet metal oil sump)
         • Seal ring oil pump, replace seal ring, front crankshaft, replace
         • Oil sump, remove and install (aluminium oil sump)
       • Specifications › Recommended torque values
       • Special Tools and Equipment › Special service tools
       • Technical Service Bulletins › Leaks › Loss of oil from oil pump seal and exhaust pipe becoming detached
     • Ribbed V-Belt17 pages

       • Repair Instructions9 pages

         • V-belt for power steering pump, replace
         • Checking and adjusting operations V-belt tension, check
         • V-belt tension, adjust
         • Ribbed V-belt tension, check (engines with automatic ribbed V-belt tension roller)
         • Engine timing side, V-belts, remove and install
         • Ribbed V-belt, remove and install (engines from MY '93)
         • Ribbed V-belts tension roller, remove; and install (1.4/1.6 ltr engine with power steering except for 16 LZ2)
         • Ribbed V-belt tension roller, remove; and install (1.8/2.0 ltr engine with power steering and 16 LZ2)
         • Ribbed V-belt tension roller, remove and install (engines with power steering and air conditioning)
       • Specifications3 pages

         • Technical data V-belts, ribbed V-belt Drive belts
         • Recommended torque values
         • Toothed belt
       • Special Tools and Equipment › Special service tools
       • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Other Information2 pages

         • Toothed belt
         • Opel/Vauxhall Inspection System as of Model Year 94.5
       • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Fuel Pump2 pages

       • Specifications › Recommended torque values
       • Special Tools and Equipment › Special service tools
     • Engine Damping Block6 pages

       • Repair Instructions4 pages

         • Front engine damping blocks, remove and install
         • Rear engine damping blocks, remove and install
         • Engine damping blocks front right, remove and install
         • Engine damping blocks front left, remove and install
       • Specifications › Recommended torque values
       • Special Tools and Equipment › Special service tools
     • Oil Circulating17 pages

       • Repair Instructions11 pages

         • Oil temperature, measure
         • Oil pressure, check
         • Oil filter, replace
         • Bypass valve, replace
         • Oil sump, remove and install (sheet metal oil sump)
         • Seal ring oil pump, replace seal ring, front crankshaft, replace
         • Oil pump, remove and install
         • Oil pump, check
         • Safety valve, replace
         • Oil short-circuit valve, replace (1.8/2.0 ltr engine and 16 LZ2)
         • Oil sump, remove and install (aluminium oil sump)
       • Description and Operation › Oil Dipstick/Oil Dipstick Guide Tube
       • Specifications2 pages

         • Technical data - Oil circuit
         • Recommended torque values
       • Special Tools and Equipment › Special service tools
       • Other Information › Oil consumption, measure
       • Technical Service Bulletins › Leaks › Loss of oil from oil pump seal and exhaust pipe becoming detached
     • Timing Gear Case29 pages

       • Repair Instructions18 pages

         • Timing, check(1.4/1.6 ltr engine except for 16 LZ2)
         • Timing, adjust (1.4/1.6 ltr engine except for 16 LZ2)
         • Timing, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Timing, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Toothed belt tension, check (1.4/1.6 ltr engine except for 16 LZ2)
         • Toothed belt tension, adjust (1.4/1.6 ltr engine except for 16 LZ2)
         • Toothed belt tension, check (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Toothed belt tension, adjust (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Ribbed V-belts tension roller, remove; and install (1.4/1.6 ltr engine with power steering except for 16 LZ2)
         • Ribbed V-belt tension roller, remove; and install (1.8/2.0 ltr engine with power steering and 16 LZ2)
         • Ribbed V-belt tension roller, remove and install (engines with power steering and air conditioning)
         • Toothed belt, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
         • Toothed belt, remove and install (1.8/2.0 ltr engine from MY '93 and 16 LZ2)
         • Toothed belt tension roller, remove; and install (1.4/1.6 ltr engine except for 16 LZ2)
         • Toothed belt tension roller, remove and install (1.8/2.0 ltr engine and 16 LZ2)
         • Front toothed belt cover, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
         • Front toothed belt cover, remove and install (1.8/2.0 ltr engine and 16 LZ2)
         • Rear toothed belt cover, remove and install (engines with toothed belt tension roller)
       • Specifications2 pages

         • Technical data V-belts, ribbed V-belt Drive belts
         • Recommended torque values
       • Special Tools and Equipment › Special service tools
       • Technical Service Bulletins8 pages

         • Abrasion, Wear2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle › Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially › Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
     • Cylinder Block25 pages

       • Repair Instructions › Cylinder block, check for plane surface
       • Specifications2 pages

         • Technical data - Crank drive, cylinder block
         • Recommended torque values
       • Special Tools and Equipment › Special service tools
       • Starter Ring Gear › Repair Instructions › Starter ring gear, replace
       • Crankshaft Bearing Shell › Repair Instructions2 pages

         • Crankshaft bearing play, check (determine bearing play with plastigage)
         • Crankshaft bearing play, check (determine bearing play with micrometer and internal micrometer)
       • Piston › Repair Instructions3 pages

         • Piston with con-rod, remove and install
         • Piston rings, remove and install
         • Piston, replace
       • Crankshaft › Repair Instructions8 pages

         • Rear crankshaft seal ring, replace (transmission installed)
         • Rear crankshaft seal ring, replace (transmission removed)
         • Crankshaft, remove and install
         • Crankshaft, check - crankshaft end-play, check
         • Crankshaft, check - crankshaft lateral runout, check
         • Crankshaft bearing play, check (determine bearing play with plastigage)
         • Crankshaft bearing play, check (determine bearing play with micrometer and internal micrometer)
         • Seal ring oil pump, replace seal ring, front crankshaft, replace
       • Con Rod Bearing › Repair Instructions3 pages

         • Con-rod bearing, replace
         • Con-rod bearing play, check (determine bearing play with plastigage)
         • Con-rod bearing play, check (determine bearing play with micrometer and internal micrometer)
       • Con Rod › Repair Instructions2 pages

         • Piston with con-rod, remove and install
         • Piston, replace
       • Flywheel › Repair Instructions2 pages

         • Drive disc, remove and install
         • Flywheel, remove and install
     • Cylinder Head73 pages

       • Repair Instructions23 pages

         • Cylinder head and attaching parts, check and measure - Survey
         • Cylinder head height, check
         • Cylinder head, check for plane surface
         • Valve, measure
         • Inner diameter of valve guide, check
         • Valve stem play, determine
         • Installation height of valves, check
         • Installation height of valve guide, check
         • Cylinder head, overhaul
         • Cylinder head, attach to assembly tool set KM-6215
         • Cylinder head, disassemble
         • Valves, remove
         • Valve seat, cut (in cylinder head)
         • Valve guide, ream
         • Valve, grind
         • Valve, grind in
         • Valve stem seals, replace
         • Cylinder head, assemble
         • Cylinder head machining table of contents
         • Exhaust manifold, remove and install
         • Intake manifold, remove and install (C 14 NZ, X 14 XE, C 16 NZ, X 16 SZ, 16 NZR, X 16 SZR,16 LZ2 and C 18 NZ)
         • Intake manifold, remove and install (C 14 SE, C 16 SE and C 20 NE)
         • Heat protective sleeves, remove and install
       • Specifications2 pages

         • Technical data - Cylinder head
         • Recommended torque values
       • Special Tools and Equipment2 pages

         • Cylinder head machining special tools
         • Special service tools
       • Hydraulic Valve Lifter › Repair Instructions › Hydraulic valve lifters, replace (cylinder head installed)
       • Rocker Arm › Repair Instructions › Camshaft and rocker arm, remove and install (cylinder head installed)
       • Camshaft › Repair Instructions2 pages

         • Camshaft and rocker arm, remove and install (cylinder head installed)
         • Camshaft, remove and install (cylinder head removed)
       • Camshaft Housing › Repair Instructions6 pages

         • Seal ring in the front camshaft housing, replace
         • Rear seal ring in camshaft housing, replace (C 14 SE from MY '93, C 16 SE, X 16 SZ, 16 NZR and X 16 SZR)
         • Rear seal ring in camshaft housing, replace (1.8/2.0 ltr engine and 16 LZ2)
         • Sieve (filter) in cover of camshaft housing, clean
         • Camshaft housing, replace
         • Camshaft housing, check for plane surface
       • Valves8 pages

         • Repair Instructions7 pages

           • Valve stem seal, replace (cylinder head installed)
           • Cylinder head, overhaul - grind valve
           • Cylinder head, overhaul - grind valve in
           • Cylinder head, overhaul - check valve stem for play
           • Cylinder head, overhaul - ream valve guide
           • Cylinder head, overhaul - cut valve seat
           • Cylinder head, overhaul - check valve stem projection
         • Description and Operation › Valve Rotators (Rotocaps)
       • Spark Plug18 pages

         • Repair Instructions › Spark plug thread, rework
         • Description and Operation3 pages

           • Heat Shields
           • Altered Technical Data - Spark Plugs for Vehicles as of MY 1995
           • Altered Technical Data - Spark Plugs for Vehicles as of 1995 1/4
         • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
         • Other Information › Opel/Vauxhall Inspection System as of Model Year 94.5
         • Technical Service Bulletins11 pages

           • Noise, Vibration, Rattle › Spark plug damages - possible causes and failure modes
           • Loose, Missing, Broken › Spark plug damages - possible causes and failure modes
           • Shudder › Spark plug damages - possible causes and failure modes
           • No Start › Spark plug damages - possible causes and failure modes
           • Cold Driveability › Spark plug damages - possible causes and failure modes
           • Backfires, Misfires › Spark plug damages - possible causes and failure modes
           • Hesitation › Spark plug damages - possible causes and failure modes
           • Poor Fuel Economy › Spark plug damages - possible causes and failure modes
           • Poor Start › Spark plug damages - possible causes and failure modes
           • Rough Idle › Spark plug damages - possible causes and failure modes
           • Surge, Miss, Chuggle › Spark plug damages - possible causes and failure modes
         • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Cylinder Head Housing › Repair Instructions10 pages

         • Cylinder head, remove and install
         • Spark plug thread, rework
         • Cylinder head, disassemble and assemble
         • Cylinder head, overhaul - grind valve
         • Cylinder head, overhaul - grind valve in
         • Cylinder head, overhaul - check valve stem for play
         • Cylinder head, overhaul - ream valve guide
         • Cylinder head, overhaul - cut valve seat
         • Cylinder head, overhaul - check valve stem projection
         • Cylinder head, overhaul - cylinder head, check for plane surface
   • DOHC Petrol Engine310 pages

     • Repair Instructions8 pages

       • Cooling system, fill and vent
       • Cooling system check for leaks
       • Refrigerant temperature, measure with closed cooling system, measure
       • Engine, check for leaks (CO content in the cooling system)
       • Fan motor remove and install
       • Cooler, remove and install
       • Thermostat, remove and install
       • Refrigerant pump, remove and install
     • Description and Operation18 pages

       • Summary
       • Engine-specific Charact. Data X 16 XEL
       • Illustration - Perspective View - Intake Side X 16 XEL
       • Illustration - Perspective View - Exhaust Side X 16 XEl
       • Illustration - Air Cleaner and Intake System
       • Intake Manifold X 16 XEL
       • Illustration - Perpective View X 16 XEL
       • Summary - DOHC Petrol Engine C 18 XEL
       • Engine-specific Charact. Data C 18 XEL
       • Summary - DOHC Petrol Engine X 20 XEV
       • Engine-specific Charact. Data X 20 XEV
       • Illus. - Survey of Engine Comp. X 20 XEV
       • Engine Identification
       • Survey of Engines, Mixture and Ignition Systems, Astra-F
       • Survey - Allocation of Engines, Transmissions and Control Units
       • Petrol Engines
       • Altered Technical Data - Petrol Engine Idle Speeds - CO Content
       • Altered Technical Data - Engine Oil Capacities
     • Diagnostic Information and Procedures › Introduction
     • Technical Service Bulletins3 pages

       • No Start › Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
       • Poor Start › Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
       • Stalls › Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
     • General48 pages

       • Repair Instructions27 pages

         • Engine Number
         • Compression pressure, check
         • Pressure loss, check
         • Control times, adjust (from MY '93)
         • Air filter housing, remove and install
         • Resonator remove and install
         • Cooling system, fill and vent
         • Cooling system for leaks, check
         • Refrigerant temperature, measure with closed system
         • Engine tightness, check (CO content in the cooling system)
         • Fan motor remove and install
         • Cooler, remove and install
         • Thermostat (thermostat housing), remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
         • Thermostat housing, remove and install (C 20 XE)
         • Thermostat, remove and install (C 20 XE)
         • Main bracket for auxiliary aggregate, remove and install (with air conditioner)
         • Engine without transmission, remove and install (C 20 XE without pot fly wheel)
         • Engine with transmission, remove and install (with pot fly wheel)
         • Engine, repair using a partial engine
         • Accelerator pedal, remove and install
         • Control unit immobiliser, remove and install
         • Engine Number
         • Compression pressure, check
         • Pressure loss, check
         • Air intake tube, remove and install (X 16 XEL)
         • Resonator remove and install
         • Auxiliary aggregate holding bracket, remove and install (air conditioner)
         • Engine with transmission, remove and install
         • Engine, repair using partial engine
         • Accelerator pedal, remove and install
         • Control unit immobiliser, remove and install
         • Special service tools
         • Sealants, lubricants and locking compounds
         • Air filter housing, remove and install
       • Component Locator1 page

         • Engine Number
         • Engine Number
       • Specifications13 pages

         • Sealants, lubricants and locking compounds
         • Technical data main data
         • Technical data Checking and adjusting values
         • Technical data ribbed V-belt
         • Technical data toothed belt
         • Technical data coolant circuit
         • Technical data engine management
         • Technical data recommended torque values
         • Technical data main data
         • Technical data checking and adjustment values
         • Technical data toothed belt
         • Technical data engine management
         • Technical data recommended torque values
       • Special Tools and Equipment › Special service tools
       • Warnings, Disclaimers, Safety1 page

         • Safety information
         • Safety information
       • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Other Information3 pages

         • Engine Number
         • Safety information
         • Engine Number
         • Opel/Vauxhall Inspection System as of Model Year 94.5
       • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Seals and Seal Rings19 pages

       • Repair Instructions18 pages

         • Seal ring camshaft, replace
         • Valve stem seals, replace (cylinder head installed)
         • Exhaust manifold, remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE X 20 XEV)
         • High-performance header, remove and install (C 20 XE)
         • Intake manifold, remove and install (X 20XEV up to MY '96 1/2, C 18 XE, C 18 XEL and C 18 SEL)
         • Intake manifold, remove and install (C 20 XE)
         • Seal ring crankshaft rear, replace (transmission installed)
         • Seal ring crankshaft rear, replace (transmission removed)
         • Seal ring oil pump, replace, seal ring crankshaft front, replace
         • Thermostat (thermostat housing), remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
         • Thermostat housing, remove and install (C 20 XE)
         • Thermostat, remove and install (C 20 XE)
         • Refrigerant pump, remove and install
         • Seal ring camshaft, replace
         • Valve stem seal, replace (cylinder head installed)
         • Exhaust manifold, remove and install
         • Intake manifold upper part, remove and install(X 16 XEL)
         • Intake manifold lower part, remove and install (X 16 XEL)
         • Seal ring crankshaft rear, replace
         • Seal ring oil pump, replace seal ring crankshaft front, replace
       • Technical Service Bulletins › Leaks › Loss of oil from oil pump seal and exhaust pipe becoming detached
     • Ribbed V-Belt17 pages

       • Repair Instructions8 pages

         • Ripped V-belt tension, check
         • Engine timing side ribbed V-belt, remove and install (without air conditioner)
         • Ribbed V-belt, remove and install (with air conditioner)
         • Ribbed V-belt tension roller, remove and install
         • Ribbed V-belt tension, check
         • Ribbed V-belt, remove and install (without air conditioner)
         • Ribbed V-belt, remove and install (with air conditioner)
         • Ribbed V-belt-tension roller, remove and install
         • Special service tools
       • Description and Operation › Alternator Drive
       • Specifications4 pages

         • Technical data ribbed V-belt
         • Technical data recommended torque values
         • Technical data ribbed V-belt
         • Technical data recommended torque values
       • Special Tools and Equipment › Special service tools
       • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Other Information › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Engine Damping Block › Repair Instructions1 page

       • Engine damping blocks, remove and install
       • Engine damping blocks, remove and install
     • Oil Circulating26 pages

       • Repair Instructions18 pages

         • Oil temperature, measure
         • Oil pressure, check
         • Oil filter, replace
         • Bypass valve, replace
         • Oil cooler, remove and install (C 20 XE)
         • Seal ring oil pump, replace, seal ring crankshaft front, replace
         • Oil sump, remove and install (one-piece)
         • Oil sumps lower part, remove and install
         • Oil sumps upper part, remove and install
         • Oil pump, remove and install
         • Oil pump, check
         • Temperature regulator, replace
         • Pressure relief valve, remove and install
         • Oil temperature, measure
         • Oil pressure, check
         • Oil consumption, measure
         • Oil circuit - oil filter, replace
         • Bypass valve, replace
         • Oil sump, remove and install
         • Seal ring oil pump, replace seal ring crankshaft front, replace
         • Oil pump, remove and install
         • Oil pump, check
         • Pressure relief valve, replace
         • changed oil capacity
       • Specifications3 pages

         • Technical data oil circuit
         • Technical data oil circuit
         • changed oil capacity
       • Other Information › Oil consumption, measure, general
       • Technical Service Bulletins3 pages

         • Poor Fuel Economy › Increased Oil Consumption.
         • Warning Lights, Telltale › MID - "Check fluid level" warning lamp illuminates
         • Leaks › Loss of oil from oil pump seal and exhaust pipe becoming detached
       • Technical Information › 1997 › changed oil capacity
     • Timing Gear Case34 pages

       • Repair Instructions16 pages

         • Control times, check
         • Toothed belt tension, check (from MY '93)
         • Toothed belt tension, adjust (from MY '93)
         • Front toothed belt cover, remove and install
         • Toothed belt, remove and install (from MY '93)
         • Toothed belt tension roller, remove and install (from MY '93)
         • Toothed belt deflection pulleys, remove and install (from MY `93)
         • Rear toothed belt cover, remove and install
         • Control times, check
         • Control times, adjust
         • Toothed belt tension, check
         • Toothed belt tension, adjust
         • Toothed belt cover upper part, remove and install
         • Toothed belt cover lower part, remove and install
         • Toothed belt, remove and install
         • Toothed belt-tension roller, remove and install
         • Toothed belt-deflection pulley, remove and install
         • Rear toothed belt cover, remove and install
       • Specifications3 pages

         • Technical data toothed belt
         • Technical data recommended torque values
         • Technical data recommended torque values
       • Special Tools and Equipment › Special service tools
       • Technical Service Bulletins14 pages

         • Abrasion, Wear4 pages

           • toothed-belt noises. loosen tension and/or guide rollers
           • Toothed belt - wears on edge
           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle3 pages

           • toothed-belt noises. loosen tension and/or guide rollers
           • Rattling from Toothed Belt Tensioner
           • Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially2 pages

           • toothed-belt noises. loosen tension and/or guide rollers
           • Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken3 pages

           • toothed-belt noises. loosen tension and/or guide rollers
           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
     • Cylinder Block40 pages

       • Repair Instructions2 pages

         • Cylinder block, check for flatness
         • Cylinder block, check for flatness
         • Special service tools
       • Specifications4 pages

         • Technical data crankgear, cylinder block
         • Technical data recommended torque values
         • Technical data crankgear, cylinder block
         • Technical data recommended torque values
       • Special Tools and Equipment › Special service tools
       • Technical Service Bulletins › Poor Fuel Economy › Increased Oil Consumption.
       • Crankshaft Bearing Shell › Repair Instructions2 pages

         • Crankshaft bearing clearance, check (determine bearing - play with Plasti-gauge)
         • Crankshaft bearing clearance, check (determine bearing play with micrometer gauge and internal measuring instrument)
       • Piston › Repair Instructions6 pages

         • Piston with con-rod, remove and install
         • Piston rings, replace
         • Piston, replace (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
         • Piston, replace (C 20 XE)
         • Piston with con-rod, remove and install
         • Piston rings, remove and install
         • Piston, replace
       • Crankshaft › Repair Instructions14 pages

         • Seal ring crankshaft rear, replace (transmission installed)
         • Seal ring crankshaft rear, replace (transmission removed)
         • Crankshaft, remove and install
         • Crankshaft, check, crankshaft axial clearance, check
         • crankshaft, check crankshaft radial clearance, check
         • Crankshaft bearing play, check (determine bearing clearance with Plasti-gauge)
         • Crankshaft bearing play, check (determine bearing clearance with micrometer gauge and internal measuring instrument)
         • Seal ring oil pump, replace, seal ring crankshaft front, replace
         • Seal ring crankshaft rear, replace
         • Crankshaft, remove and install
         • Crankshaft, check crankshaft axial clearance, check
         • Crankshaft, check crankshaft radial runout, check
         • Crankshaft bearing clearance, check (determine bearing - play with Plasti-gauge)
         • Crankshaft bearing clearance, check (determine bearing play with micrometer gauge and internal measuring instrument)
         • Crankshaft pulse generator, remove and install
         • Reference dimension between crankshaft pulse generator and incremental disc, check
       • Con Rod Bearing › Repair Instructions3 pages

         • Con-rod bearing, replace
         • Con-rod bearing clearance, check (determine bearing clearance with Plasti-gauge)
         • Con-rod bearing clearance, check (determine bearing clearance with micrometer gauge and internal measuring instrument)
         • Con-rod bearing, replace
         • Con-rod bearing clearance, check (determine bearing clearance with Plasti-gauge)
         • Con-rod bearing clearance, check (determine bearing clearance with micrometer gauge and internal measuring instrument)
       • Con Rod › Repair Instructions3 pages

         • Piston with con-rod, remove and install
         • Piston, replace (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
         • Piston, replace (C 20 XE)
         • Piston with con-rod, remove and install
       • Flywheel › Repair Instructions4 pages

         • Fly wheel, remove and install
         • Drive disc, remove and install
         • Flywheel, remove and install
         • Driving disc, remove and install
     • Cylinder Head95 pages

       • Repair Instructions28 pages

         • Cylinder head and attaching parts, check and measure - Survey
         • Cylinder head height, check
         • Cylinder head, check for plane surface
         • Valve, measure
         • Inner diameter of valve guide, check
         • Valve stem play, determine
         • Installation height of valves, check
         • Installation height of valve guide, check
         • Cylinder head, overhaul
         • Cylinder head, attach to assembly tool set KM-6215
         • Cylinder head, disassemble
         • Valves, remove
         • Valve seat, cut (in cylinder head)
         • Valve guide, ream
         • Valve, grind
         • Valve, grind in
         • Valve stem seals, replace
         • Cylinder head, assemble
         • Cylinder head machining table of contents
         • Exhaust manifold, remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE X 20 XEV)
         • High-performance header, remove and install (C 20 XE)
         • Intake manifold, remove and install (X 20XEV up to MY '96 1/2, C 18 XE, C 18 XEL and C 18 SEL)
         • Intake manifold, remove and install (C 20 XE)
         • Cylinder head cover, remove and install
         • Camshaft pulleys, remove and install
         • Exhaust manifold, remove and install
         • Intake manifold upper part, remove and install(X 16 XEL)
         • Intake manifold lower part, remove and install (X 16 XEL)
       • Specifications5 pages

         • Technical data Cylinder head Illustration
         • Technical data recommended torque values
         • Technical data checking and adjustment values
         • Technical data cylinder head
         • Technical data recommended torque values
       • Special Tools and Equipment2 pages

         • Cylinder head machining special tools
         • Special service tools
       • Technical Service Bulletins4 pages

         • Loose, Missing, Broken › Loosening of Retaining Bolt on Camshaft Sensor
         • No Start › Engine - Stalling or worse Engine run
         • Cold Driveability › Engine - Stalling or worse Engine run
         • Stalls › Engine - Stalling or worse Engine run
       • Hydraulic Valve Lifter › Repair Instructions1 page

         • Hydraulic valve lifter, remove and install
         • Hydraulic valve lifter, remove and install
       • Rocker Arm › Repair Instructions2 pages

         • Seal ring camshaft, replace
         • camshaft, remove and install
       • Camshaft8 pages

         • Repair Instructions7 pages

           • Camshaft pulleys, remove and install
           • Seal ring camshaft, replace
           • Camshaft, remove and install
           • Sensor disk camshaft sensor remove and install
           • Camshaft sensor remove and install (M 2.8)
           • Camshaft sensor remove and install
           • Camshaft sensor remove and install
         • Technical Service Bulletins › Inoperative - Totally, Partially › Astra, X16XEL: TC 92 Set
       • Camshaft Housing › Technical Service Bulletins › Inoperative - Totally, Partially › Astra, X16XEL: TC 92 Set
       • Valves14 pages

         • Repair Instructions11 pages

           • Valve stem seals, replace (cylinder head installed)
           • Exhaust valve (sodium-filled), dispose of (C 20 XE)
           • Cylinder head, overhaul, valve, grind
           • Cylinder head, overhaul, valve, grind
           • Cylinder head, overhaul, valve stem clearance, check
           • Cylinder head, overhaul, valve guide, ream
           • Cylinder head, overhaul, valve seat, mill
           • Valve stem seal, replace (cylinder head installed)
           • Cylinder head, overhaul, valve, grind
           • Valve, grind
           • Valve stem clearance, check
           • Valve stem clearance, ream
           • Valve seat, mill
         • Technical Service Bulletins3 pages

           • No Start › Engine - Stalling or worse Engine run
           • Cold Driveability › Engine - Stalling or worse Engine run
           • Stalls › Engine - Stalling or worse Engine run
       • Spark Plug16 pages

         • Description and Operation2 pages

           • Altered Technical Data - Spark Plugs for Vehicles as of MY 1995
           • Altered Technical Data - Spark Plugs for Vehicles as of 1995 1/4
         • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
         • Other Information › Opel/Vauxhall Inspection System as of Model Year 94.5
         • Technical Service Bulletins11 pages

           • Noise, Vibration, Rattle › Spark plug damages - possible causes and failure modes
           • Loose, Missing, Broken › Spark plug damages - possible causes and failure modes
           • Shudder › Spark plug damages - possible causes and failure modes
           • No Start › Spark plug damages - possible causes and failure modes
           • Cold Driveability › Spark plug damages - possible causes and failure modes
           • Backfires, Misfires › Spark plug damages - possible causes and failure modes
           • Hesitation › Spark plug damages - possible causes and failure modes
           • Poor Fuel Economy › Spark plug damages - possible causes and failure modes
           • Poor Start › Spark plug damages - possible causes and failure modes
           • Rough Idle › Spark plug damages - possible causes and failure modes
           • Surge, Miss, Chuggle › Spark plug damages - possible causes and failure modes
         • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Cylinder Head Housing › Repair Instructions14 pages

         • Cylinder head cylinder head cover, remove and install
         • Cylinder head, remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
         • Cylinder head, remove and install (C 20 XE)
         • Cylinder head, disassemble and assemble
         • Cylinder head, overhaul, valve, grind
         • Cylinder head, overhaul, valve, grind
         • Cylinder head, overhaul, valve stem clearance, check
         • Cylinder head, overhaul, valve guide, ream
         • Cylinder head, overhaul, valve seat, mill
         • Cylinder head, check for flatness
         • Cylinder head, remove and install
         • Cylinder head, disassemble and assemble
         • Cylinder head, overhaul, valve, grind
         • Valve, grind
         • Valve stem clearance, check
         • Valve stem clearance, ream
         • Valve seat, mill
         • Cylinder head, check for flatness
   • Diesel Engine336 pages

     • Repair Instructions2 pages

       • Engine with Transmission, Remove and Install (Version X 17 DTL with Pot Flywheel)
       • Engine, Repair using Short Block
     • Description and Operation10 pages

       • Illustration - Long. Section X 17 DTL
       • Illustration - Perpective View X 17 DTL
       • Illus. - Survey of Engine Comp. X 17 DTL
       • Air Cleaner and Intake System X 17 DTL
       • Exhaust Manifold X 17 DTL
       • Recommended Torque Values X 17 DTL
       • Engine Identification
       • Survey of Engines, Mixture and Ignition Systems, Astra-F
       • Altered Technical Data - Diesel Engine Idle Speeds
       • Altered Technical Data - Engine Oil Capacities
     • Diagnostic Information and Procedures › Introduction
     • Technical Service Bulletins › Poor Start › Cold Starting Problems Especially in Sub-zero Temperatures
     • General83 pages

       • Repair Instructions52 pages

         • OHC, turbo, diesel engine, engine number Engine Number
         • Idle Speed, Check and Adjust
         • Upper Idle Speed, Check and Adjust
         • Cold Start Acceleration, Check and Adjust
         • Start of Supply, Check and Adjust
         • Fuel Consumption, Measure
         • Compression, Check
         • Pressure Loss, Check
         • Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • Charge Pressure, Check
         • Timing, Check and Adjust
         • Valve Clearance, Check and Adjust
         • Cooling System Cooling System, Top up and Bleed
         • Cooling System, Check for Leaks
         • Coolant Temperature, Measure with Closed Cooling System
         • Engine without Transmission, Remove and Install (Version without Pot Flywheel)
         • Engine with Transmission, Remove/Install (Version with Pot Flywheel)
         • Engine, Repair Using Short-block
         • Immobiliser with transponder control unit, immobiliser, remove and install Install
         • Accelerator Pedal, Remove and Install
         • OHC Diesel Engine No. (17D, 17DR and X17 DTL)
         • Checking and Adjusting Operations - Alternator V-belt Tension, Check
         • Alternator V-belt Tension, Adjust
         • Idle Speed, Check and Adjust (Bosch Fuel Injection Pump, 17 DR and X 17 DTL)
         • Upper Idle Speed, Check and Adjust (17 DR, X 17 DTL)
         • Feed Start, Check and Adjust
         • Fuel Consumption, Measure
         • Compression, Check
         • Pressure Loss, Check
         • Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • Charge Pressure, Check (X 17 DTL)
         • 1st Cylinder TDC, Adjust
         • Timing, Check
         • Timing, Adjust
         • Toothed Belt Tension, Check (17 DR, X 17 DTL)
         • Toothed Belt Tension, Adjust (17 DR and X 17 DTL)
         • Air Cleaner Casing, Remove and Install, Air Cleaner Casing, Air Duct
         • Resonator, Remove and Install
         • Alternator V-belt, Remove and Install on Engine Timing Side
         • Toothed Belt Tension Roller, Remove and Install (17 DR and X 17 DTL)
         • Toothed Belt Guide Roller, Remove and Install
         • Rear Toothed Belt Cover, Remove and Install
         • Cooling System, Top Up and Bleed
         • Cooling System, Check for Leaks
         • Engine with Transmission, Remove and Install (Version X 17 DTL with Pot Flywheel)
         • Engine, Repair using Short Block
         • Mechanical Injection System - General Repair Instructions
         • Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
         • Injection Pump, Remove and Install
         • Charge Air Pipe for Turbocharging System (X17DTL), Remove and Install
         • Intercooler, Remove and Install
         • Turbocharger, Remove and Install
         • Immobiliser with Immobiliser Control Unit Transponder, Remove and Install
         • Solenoid Valve Control Unit, Remove and Install
         • Accelerator Pedal, Remove and Install
         • Conversion for Vehicles with X17DTL Engines in Conjunction with Trailer Hitch
       • Description and Operation4 pages

         • Summary - OHC Turbodiesel Engine X 17 DT (TC 4EE1)
         • Engine-specific Charact. Data X 17 DT (TC 4 EE 1)
         • Summary - OHC Turbodiesel Engine X 17 DTL
         • Engine-specific Charact. Data X 17 DTL
       • Component Locator3 pages

         • OHC, turbo, diesel engine, engine number Engine Number
         • OHC Diesel Engine No. (17D, 17DR and X17 DTL)
         • Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
       • Specifications11 pages

         • Sealants, Lubricants and Locking Agents
         • Technical Data - Cooling System
         • Oil Circuit
         • Adjustment/Checking Values
         • Cylinder Head
         • Crank Drive, Cylinder Block
         • Mechanical Injection System
         • Recommended Torque Values
         • Technical Data - Main Data
         • Technical Data - Checking and Adjustment Values
         • Technical Data - Mechanical Injection System
         • Recommended Torque Values
       • Special Tools and Equipment1 page

         • Special Service Tools
         • Special Service Tools
       • Warnings, Disclaimers, Safety3 pages

         • Safety Measures
         • Safety Measures
         • Mechanical Injection System - General Repair Instructions
         • Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
       • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Other Information5 pages

         • OHC, turbo, diesel engine, engine number Engine Number
         • Safety Measures
         • OHC Diesel Engine No. (17D, 17DR and X17 DTL)
         • Mechanical Injection System - General Repair Instructions
         • Opel/Vauxhall Inspection System as of Model Year 94.5
       • Technical Service Bulletins › Won't Maintain Adjustment › Change of Engine Identification of Isuzu Diesel Engines
       • Technical Information2 pages

         • 1995 › Conversion for Vehicles with X17DTL Engines in Conjunction with Trailer Hitch
         • 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Seals and Seal Rings28 pages

       • Repair Instructions22 pages

         • Cylinder Head Camshaft Seal Ring, Replace
         • Intake manifold, remove and install
         • Exhaust manifold, remove and install
         • Cylinder Head, Remove and Install
         • Valve Stem Seals, Replace (Cylinder Head Installed)
         • Seal Ring, Rear Crankshaft, Replace
         • Seal Ring, Front Crankshaft, Replace
         • Seal Ring, Oil Pump, Remove and Install
         • Seal Ring in Front Camshaft Housing, Remove and Install
         • Intake Manifold, Remove and Install (X 17 DTL)
         • Exhaust Manifold, Remove and Install (X 17 DTL)
         • Cylinder Head, Remove and Install (X 17 DTL)
         • Seal Ring for Rear Crankshaft, Replace (Transmission Installed)
         • Seal Ring for Rear Crankshaft, Replace (Transmission Removed)
         • Seal Ring - Crankshaft Front, Replace
         • Thermostat, Remove and Install
         • Thermostat Housing, Remove and Install
         • Coolant Pump, Remove and Install
         • Engine, Repair using Short Block
         • Injection Pump, Remove and Install
         • Turbocharger, Remove and Install
         • Sealants, Lubricants and Locking Compounds
       • Specifications3 pages

         • Cylinder Head
         • Recommended Torque Values
         • Sealants, Lubricants and Locking Compounds
       • Special Tools and Equipment › Special Service Tools
       • Other Information › Sealants, Lubricants and Locking Compounds
       • Technical Service Bulletins › Leaks › Engine - cylinder head seal leaking
     • Ribbed V-Belt14 pages

       • Repair Instructions5 pages

         • Checking and adjusting operations V-belt tension, check and adjust
         • V-belt for power steering pump, replace
         • Checking and Adjusting Operations - Alternator V-belt Tension, Check
         • Alternator V-belt Tension, Adjust
         • Alternator V-belt, Remove and Install on Engine Timing Side
       • Specifications4 pages

         • V-belt/Toothed Belt
         • Recommended Torque Values
         • Technical data - Hydraulic steering gear
         • Technical Data - V-belt, Toothed Belt
         • Recommended Torque Values
       • Special Tools and Equipment2 pages

         • Special Service Tools
         • Special service tools - Steering
         • Special Service Tools
       • Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Other Information › Opel/Vauxhall Inspection System as of Model Year 94.5
       • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Fuel Pump4 pages

       • Repair Instructions2 pages

         • Fuel System, Bleed
         • Fuel Feed Solenoid Valve, Remove and Install
       • Specifications › Recommended Torque Values
       • Special Tools and Equipment › Special Service Tools
     • Engine Damping Block7 pages

       • Repair Instructions4 pages

         • Engine,Engine Damping Blocks, Short-block Engine Damping Block, Rear, Remove and Install
         • Engine Damping Block, Front Left, Remove and Install
         • Front Engine Damping Blocks, Remove and Install
         • Rear Engine Damping Block, Remove and Install
       • Specifications2 pages

         • Engine Damping Block, Front Right, Remove and Install
         • Recommended Torque Values
         • Recommended Torque Values
       • Special Tools and Equipment1 page

         • Special Service Tools
         • Special Service Tools
     • Oil Circulating38 pages

       • Repair Instructions29 pages

         • Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • Seal Ring, Oil Pump, Remove and Install
         • Oil Pump, Remove and Install
         • Oil Pump, Check
         • Oil Pressure Regulating Valve, Remove and Install
         • Safety Valve, Remove and Install
         • Engine Oil and Oil Filter Change
         • Oil Cooler, Remove and Install
         • Oil Cooler Thermostat, Remove and Install
         • Oil Feed and Return Line (Turbocharger), Remove and Install
         • Lower Part of Oil Pan, Remove and Install
         • Upper Part of Oil Pan, Remove and Install
         • Oil Spray Nozzle (Piston Cooling), Remove and Install
         • Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • Engine Oil with Oil Filter Change
         • Bypass Valve, Replace
         • Oil Pan (Single-part), Remove and Install
         • Seal Ring - Crankshaft Front, Replace
         • Oil Pump, Remove and Install
         • Oil Pump, Check (X 17 DTL)
         • Safety Valve, Remove and Install
         • Oil Short Circuit Valve, Replace
         • Oil Cooler, Remove and Install (X 17 DTL)
         • Oil Cooler Thermostat, Remove and Install (X 17 DTL)
         • Oil Feed Line (Turbocharger), Remove and Install (X 17 DTL)
         • Oil Return Line (Turbocharger), Remove and Install (X 17 DTL)
         • Oil Feed and Oil Return Lines (Oil Cooler), Remove and Install (X 17 DTL)
         • Oil Spray Nozzles, Remove and Install (X 17 DTL)
         • Sealants, Lubricants and Locking Compounds
         • Engine Oil and Filter Change - Diesel Engine only every 15,000 km/9,000 miles
       • Description and Operation › Oil Circuit X 17 DTL
       • Specifications5 pages

         • Oil Circuit
         • Recommended Torque Values
         • Sealants, Lubricants and Locking Compounds
         • Technical Data - Oil Circuit
         • Recommended Torque Values
         • Engine Oil and Filter Change - Diesel Engine only every 15,000 km/9,000 miles
       • Special Tools and Equipment1 page

         • Special Service Tools
         • Special Service Tools
       • Other Information › Sealants, Lubricants and Locking Compounds
       • Technical Information › 1995 › Engine Oil and Filter Change - Diesel Engine only every 15,000 km/9,000 miles
     • Timing Gear Case24 pages

       • Repair Instructions12 pages

         • Timing, Check and Adjust
         • Toothed Belt Tension, Adjust
         • Engine timing side, toothed belt, remove and install
         • Toothed Belt Guide Roller, Remove/Install
         • Toothed Belt Tension Roller, Remove and Install
         • Toothed Belt Tension, Check (17 DR, X 17 DTL)
         • Toothed Belt Tension, Adjust (17 DR and X 17 DTL)
         • Toothed Belt, Remove and Install (17 DR, X 17 DTL)
         • Toothed Belt Tension Roller, Remove and Install (17 DR and X 17 DTL)
         • Toothed Belt Guide Roller, Remove and Install
         • Rear Toothed Belt Cover, Remove and Install
         • Seal Ring - Crankshaft Front, Replace
       • Specifications3 pages

         • V-belt/Toothed Belt
         • Recommended Torque Values
         • Technical Data - V-belt, Toothed Belt
         • Recommended Torque Values
       • Special Tools and Equipment1 page

         • Special Service Tools
         • Special Service Tools
       • Technical Service Bulletins8 pages

         • Abrasion, Wear2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle › Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially › Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
     • Cylinder Block67 pages

       • Repair Instructions10 pages

         • OHC Diesel Engine No. (17D, 17DR and X17 DTL)
         • 1st Cylinder TDC, Adjust
         • Timing, Check
         • Timing, Adjust
         • Toothed Belt Guide Roller, Remove and Install
         • Piston Rings, Remove and Install
         • Cylinder Block, Check for Plane Surface
         • Coolant Pump, Remove and Install
         • Engine, Repair using Short Block
         • Sealants, Lubricants and Locking Compounds
       • Component Locator › OHC Diesel Engine No. (17D, 17DR and X17 DTL)
       • Specifications5 pages

         • Crank Drive, Cylinder Block
         • Recommended Torque Values
         • Sealants, Lubricants and Locking Compounds
         • Technical Data - Main Data
         • Technical Data - Crank Drive, Cylinder Block
         • Recommended Torque Values
       • Special Tools and Equipment1 page

         • Special Service Tools
         • Special Service Tools
       • Other Information2 pages

         • OHC Diesel Engine No. (17D, 17DR and X17 DTL)
         • Sealants, Lubricants and Locking Compounds
       • Starter Ring Gear › Repair Instructions2 pages

         • Starter Ring Gear, Remove and Install
         • Starter Ring Gear, Replace
       • Guide Bearing in Crankshaft › Repair Instructions3 pages

         • Guide Bearings in Crankshaft, Remove and Install
         • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
         • Crankshaft Bearing Clearance, Check (Determine Crankshaft Bearing Clearance with External and Internal Micrometer)
       • Crankshaft Bearing Shell5 pages

         • Repair Instructions4 pages

           • Crankshaft bearing play, check (determine crankshaft bearing play with Plasti-gauge)
           • Crankshaft bearing play, check (determine crankshaft bearing play with external micrometer and internal measuring instrument)
           • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
           • Crankshaft Bearing Clearance, Check (Determine Crankshaft Bearing Clearance with External and Internal Micrometer)
         • Specifications › Technical Data - Crank Drive, Cylinder Block
       • Piston7 pages

         • Repair Instructions6 pages

           • Piston with Con-rod, Remove and Install
           • Piston, Replace
           • Piston Rings, Replace
           • Piston Projection, Check
           • Piston with Con-rod, Remove and Install
           • Piston Rings, Remove and Install
           • Piston, Remove and Install; Piston, Check
           • Piston Projection, Check
         • Specifications › Technical Data - Crank Drive, Cylinder Block
       • Crankshaft15 pages

         • Repair Instructions13 pages

           • Guide Bearings in Crankshaft, Remove and Install
           • Seal Ring, Rear Crankshaft, Replace
           • Seal Ring, Front Crankshaft, Replace
           • Crankshaft, Check
           • Crankshaft bearing play, check (determine crankshaft bearing play with Plasti-gauge)
           • Crankshaft bearing play, check (determine crankshaft bearing play with external micrometer and internal measuring instrument)
           • Crankshaft, Remove and Install
           • Seal Ring for Rear Crankshaft, Replace (Transmission Installed)
           • Seal Ring for Rear Crankshaft, Replace (Transmission Removed)
           • Crankshaft, Remove and Install
           • Crankshaft, Check, Crankshaft Longitudinal Play, Check
           • Crankshaft Out-of-Round, Check
           • Crankshaft Bearing Clearance, Check (Determine Bearing Clearance with Plastigage)
           • Crankshaft Bearing Clearance, Check (Determine Crankshaft Bearing Clearance with External and Internal Micrometer)
         • Description and Operation › Cyinder Block and Crank Drive X 17 DTL
         • Specifications › Technical Data - Crank Drive, Cylinder Block
       • Con Rod Bearing8 pages

         • Repair Instructions7 pages

           • Con-rod Bearing, Remove and Install
           • Con-rod Bearing Clearance, Check (Determine Con-rod Bearing Clearance with Plastigage)
           • Con-rod Bearing Clearance, Check (Determine Con-rod Bearing Clearance with Micrometer and Inner Micrometer)
           • Con-rod Bearing Side Clearance, Measure
           • Con-rod Bearing, Replace
           • Con-rod Bearing Play, Check (Determine Bearing Play with Plastigage)
           • Con-rod Bearing Play, Check (Determine Bearing Clearance with External and Internal Micrometer)
         • Specifications › Technical Data - Crank Drive, Cylinder Block
       • Con Rod3 pages

         • Repair Instructions2 pages

           • Piston with Con-rod, Remove and Install
           • Piston with Con-rod, Remove and Install
           • Piston, Remove and Install; Piston, Check
         • Specifications › Technical Data - Crank Drive, Cylinder Block
       • Flywheel › Repair Instructions2 pages

         • Flywheel, Remove and Install
         • Flywheel, Remove and Install, Crank Drive, Cylinder Block
       • Cylinder Bore3 pages

         • Repair Instructions › Piston Projection, Check
         • Specifications2 pages

           • Technical Data - Main Data
           • Technical Data - Crank Drive, Cylinder Block
     • Cylinder Head52 pages

       • Repair Instructions48 pages

         • Cylinder head and attaching parts, check and measure - Survey
         • Cylinder head height, check
         • Cylinder head, check for plane surface
         • Valve, measure
         • Inner diameter of valve guide, check
         • Valve stem play, determine
         • Installation height of valves, check
         • Installation height of valve guide, check
         • Swirl chamber projection, check - 17D, 17DT, X17DT, X17DTL
         • Cylinder head, overhaul
         • Cylinder head, attach to assembly tool set KM-6215
         • Cylinder head, disassemble
         • Valves, remove
         • Valve seat rings, replace (X 15 DT, X 17 DT)
         • Valve seat, cut (in cylinder head)
         • Valve guide, replace (X 15 DT, X 17 DT)
         • Valve guide, ream
         • Valve, grind
         • Valve, grind in
         • Valve stem seals, replace
         • Cylinder head, assemble
         • Cylinder head machining table of contents
         • Intake manifold, remove and install
         • Exhaust manifold, remove and install
         • Compression, Check
         • Pressure Loss, Check
         • 1st Cylinder TDC, Adjust
         • Timing, Check
         • Timing, Adjust
         • Intake Manifold, Remove and Install (X 17 DTL)
         • Exhaust Manifold, Remove and Install (X 17 DTL)
         • Cylinder Head, Remove and Install (X 17 DTL)
         • Cylinder Head, Dismantle and Assemble
         • Cylinder Head, Overhaul - Valve, Grind
         • Cylinder Head, Overhaul - Valve, Grind In
         • Cylinder Head, Overhaul - Valve Stem Play, Check
         • Cylinder Head, Overhaul - Valve Guide, Ream
         • Cylinder Head, Overhaul - Valve Seat, Cut
         • Cylinder Block, Check for Plane Surface
         • Valve Indentation, Check
         • Swirl Chamber Projection, Check
         • Vacuum Pump, Remove and Install
         • Oil Short Circuit Valve, Replace
         • Thermostat, Remove and Install
         • Thermostat Housing, Remove and Install
         • Injector Nozzle, Remove and Install
         • Injector Nozzle, Disassemble and Assemble
         • Sealants, Lubricants and Locking Compounds
       • Description and Operation › Cylinder Head X 17 DTL
       • Specifications3 pages

         • Recommended Torque Values
         • Sealants, Lubricants and Locking Compounds
         • Technical Data - Cylinder Head
         • Recommended Torque Values
       • Special Tools and Equipment
       • Other Information
       • Technical Service Bulletins
       • Hydraulic Valve Lifter
       • Rocker Arm
       • Camshaft
       • Camshaft Bearing
       • Valves
       • Glow Plug
       • Cylinder Head Housing
     • Vacuum Pump4 pages

       • Repair Instructions2 pages

         • Alternator Alternator with Vacuum Pump, Remove and Install
         • Vacuum Pump, Remove and Install
       • Specifications2 pages

         • Technical data - Vacuum pump
         • Recommended Torque Values
     • Auxiliary aggregate drive › Repair Instructions › Oil Spray Nozzles, Remove and Install (X 17 DTL)
   • Fuel Injection Systems1,856 pages

     • Special Tools and Equipment › Special service tools
     • Technical Service Bulletins › Inoperative - Totally, Partially › When Re-programming Control Unit, Trouble Message TC0635 or 0637 is Displayed.
     • Multec (1.3l / 1.6l)41 pages

       • Repair Instructions7 pages

         • Air filter housing, air flow guide Illustration air filter housing, air flow guide
         • Air filter housing, remove and install
         • Resonator, remove and install
         • Engine compartment survey (C 14 NZ, X 14 NZ and C 16 NZ)
         • Intake air pre-heating, check
         • Tank vent valve, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, C 18 NZ)
         • Accelerator pedal, remove and install
       • Component Locator › Engine compartment survey (C 14 NZ, X 14 NZ and C 16 NZ)
       • Technical Service Bulletins7 pages

         • Shudder › Various calibration problems, poor control unit set-up./EPROM
         • No Start › Various calibration problems, poor control unit set-up./EPROM
         • Hesitation › Various calibration problems, poor control unit set-up./EPROM
         • Sluggish, Power Loss › Various calibration problems, poor control unit set-up./EPROM
         • Stalls › Various calibration problems, poor control unit set-up./EPROM
         • Warning Lights, Telltale2 pages

           • All Vehicles MY'94 with Multec/Simtec: TC 24 Set
           • Various calibration problems, poor control unit set-up./EPROM
       • Throttle Valve Housing4 pages

         • Repair Instructions3 pages

           • Illustration - throttle valve injection housing
           • Throttle valve injection housing, remove and install
           • Throttle valve injection housing upper part, remove and install
         • Component Locator › Illustration - throttle valve injection housing
       • Throttle Valve Potentiometer › Repair Instructions › Throttle valve potentiometer, remove and install
       • Intake Pipe Pressure Sensor › Repair Instructions › Intake pipe pressure gauge, remove and install
       • Pressure Regulator › Repair Instructions2 pages

         • Fuel pressure regulator, fuel pressure regulator membrane, remove and install
         • Fuel pressure, check
       • Injection Valve › Repair Instructions › Injection valve, remove and install
       • High Voltage Distributor › Repair Instructions › Ignition distributor remove and install (C 14 NZ, X 14 NZ, C 16 NZ)
       • Fuel Pump › Repair Instructions2 pages

         • Fuel pressure, check
         • Fuel pump relay, remove and install
       • Fuel Pump Relay › Repair Instructions › Fuel pump relay, remove and install
       • Oxygen Sensor › Repair Instructions › Oxygen sensor, remove and install
       • Idle Air Control Stepper Motor › Repair Instructions › Idle speed stepper motor, remove and install
       • Octane Coding Plug › Repair Instructions › Encode octane number plug (C 14 NZ, X 14 NZ C 16 NZ, 16 LZ2 and C 18 NZ)
       • Control Unit7 pages

         • Repair Instructions3 pages

           • Engine control unit, remove and install
           • Programme memory, remove and install (C 16 NZ)
           • Programme memory, remove and install (X 16 SZ, 16 LZ2, C 18 NZ)
         • Description and Operation › Trouble Code Table; Engine Control Units
         • Specifications › Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Other Information › Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Technical Information › 1996 › Engine Control Units and Program Memories of Model Years '94,'95 and '96
       • Coolant Temperature Sensor › Repair Instructions › Refrigerant temperature sensor remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 NZR, X 16 SZ, X 16 SZR)
       • Ignition Coil › Repair Instructions2 pages

         • Ignition coil, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 LZ2 and C 18 NZ)
         • Ignition module, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 LZ2, C 1
     • Mechanical Fuel Injection System (Diesel Engine)46 pages

       • Repair Instructions7 pages

         • Air filter housing, remove and install Remove and Install
         • Accelerator Pedal, Remove and Install
         • Fuel System, Bleed
         • Fuel Feed Solenoid Valve, Remove and Install
         • Solenoid Valve Control Unit, Remove and Install
         • Sealants, Lubricants and Locking Compounds
         • Removal of Fuel Solenoid Valves from Diesel Injection Pumps, X17DTL - Astra-F
       • Description and Operation › Injection System X 17 DTL
       • Specifications5 pages

         • Mechanical Injection System
         • Sealants, Lubricants and Locking Compounds
         • Technical Data - Checking and Adjustment Values
         • Technical Data - Mechanical Injection System
         • Recommended Torque Values
       • Special Tools and Equipment › Special Service Tools
       • Other Information › Sealants, Lubricants and Locking Compounds
       • Technical Service Bulletins › Poor Start › Cold Starting Problems Especially in Sub-zero Temperatures
       • Technical Information › 1998 › Removal of Fuel Solenoid Valves from Diesel Injection Pumps, X17DTL - Astra-F
       • Injection Nozzle › Repair Instructions6 pages

         • Mechanical injection system, injection nozzle, remove and install
         • Injection Nozzle, Check
         • Injection Nozzle, Clean (Injection Nozzle Removed)
         • Injector Nozzle, Remove and Install
         • Injector Nozzle, Disassemble and Assemble
         • Injector Nozzle, Check
       • Fuel Filter Element › Repair Instructions2 pages

         • Fuel System, Bleed
         • Fuel Feed Solenoid Valve, Remove and Install
       • Solenoid › Repair Instructions3 pages

         • Fuel cutoff solenoid valve, remove and install
         • Control unit solenoid valve, remove and install
         • Solenoid Valve Control Unit, Remove and Install
       • Distributor Injection Pump18 pages

         • Repair Instructions12 pages

           • Idle Speed, Check and Adjust
           • Upper Idle Speed, Check and Adjust
           • Cold Start Acceleration, Check and Adjust
           • Start of Supply, Check and Adjust
           • Injection Pump, Remove and Install
           • Idle Speed, Check and Adjust (Bosch Fuel Injection Pump, 17 DR and X 17 DTL)
           • Upper Idle Speed, Check and Adjust (17 DR, X 17 DTL)
           • Feed Start, Check and Adjust
           • Charge Pressure, Check (X 17 DTL)
           • Mechanical Injection System - General Repair Instructions
           • Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
           • Injection Pump, Remove and Install
           • Solenoid Valve Control Unit, Remove and Install
         • Component Locator › Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
         • Specifications2 pages

           • Technical Data - Checking and Adjustment Values
           • Technical Data - Mechanical Injection System
         • Warnings, Disclaimers, Safety2 pages

           • Mechanical Injection System - General Repair Instructions
           • Idle Speed Increase Pressure Unit, Remove and Install (Bosch Fuel Injection Pump 17 DR and X 17 DTL)
         • Other Information › Mechanical Injection System - General Repair Instructions
     • Multec (1.2l / 1.4l)109 pages

       • Repair Instructions7 pages

         • Air filter housing, air flow guide Illustration air filter housing, air flow guide
         • Air filter housing, remove and install
         • Resonator, remove and install
         • Engine compartment survey (C 14 NZ, X 14 NZ and C 16 NZ)
         • Intake air pre-heating, check
         • Tank vent valve, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, C 18 NZ)
         • Accelerator pedal, remove and install
       • Component Locator › Engine compartment survey (C 14 NZ, X 14 NZ and C 16 NZ)
       • Warnings, Disclaimers, Safety › MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
       • Diagnostic Information and Procedures › Diagnostic Procedures46 pages

         • Immob. Func. for Engine - Introduction
         • Immob. Func. for Engine - Diagnosis
         • Immob. Func. for Engine - Read Trouble Code
         • Immob. Func. for Engine - Carry out Actuator Tests
         • Immob. Func. for Engine - Carry out Control Tests
         • Immob. Func. for Engine - Snapshot Mode
         • Immob. Func. for Engine - Final System Test
         • Immob. Func. for Engine - General Safety Measures and Repair Instructions
         • Survey of Vehicle (Multec)
         • Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
         • Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
         • Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
         • Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
         • Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
         • Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
         • Multec - F7: PROGRAMMING IMMOBILISER
         • MULTEC (12NZ/C12NZ/C14NZ) - Introduction
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Systems Table
         • MULTEC (12NZ/C12NZ/C14NZ) - Diagnosis
         • MULTEC (12NZ/C12NZ/C14NZ) - Vehicle Systems, Model Year '94
         • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Vehicles
         • F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
         • F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
         • F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
         • F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
         • Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
         • Quick Check F0:DATA LIST No.05 ENGINE SPEED
         • Quick Check F0:DATA LIST No.06 IDLE AIR CONTROL
         • Quick Check F0:DATA LIST No.07 02 SENSOR LOOP
         • Quick Check F0:DATA LIST No.09 02 INTEGRATOR
         • Quick Check F0:DATA LIST No.10 02 BLM IDLE THR.
         • Quick Check F0:DATA LIST No.11 02 BLM PART THR.
         • Quick Check F0:DATA LIST No.12 02 BLM ENABLE
         • Quick Check F0:DATA LIST No.13 AIR/FUEL RATIO
         • Quick Check F0:DATA LIST No.16 RON CODING
         • Quick Check F0:DATA LIST No.17 SPARK ADVANCE
         • Quick Check F0:DATA LIST No.18 DEC. FUEL CUTOFF
         • Quick Check F0:DATA LIST No.19 POWER ENRICHMENT
         • Quick Check F0:DATA LIST No.20 CLEAR FLOOD MODE
         • Quick Check F0:DATA LIST No.22 PARK/NEUTRAL SW.
         • Quick Check F0:DATA LIST No.23 DIAG. REQUEST
         • Quick Check F0:DATA LIST No.24 CONTROLLED RPM
         • Quick Check F0:DATA LIST No.25 CO FUEL CORREC.
         • Quick Check F0:DATA LIST No.26 A/C INFORMAT. SW
         • Quick Check F0:DATA LIST No.27 TORQUE CONTROL
       • Other Information6 pages

         • MULTEC (12NZ/C12NZ/C14NZ) - Introduction
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Systems Table
         • MULTEC (12NZ/C12NZ/C14NZ) - Diagnosis
         • MULTEC (12NZ/C12NZ/C14NZ) - Vehicle Systems, Model Year '94
         • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Vehicles
       • Technical Service Bulletins7 pages

         • Shudder › Various calibration problems, poor control unit set-up./EPROM
         • No Start › Various calibration problems, poor control unit set-up./EPROM
         • Hesitation › Various calibration problems, poor control unit set-up./EPROM
         • Sluggish, Power Loss › Various calibration problems, poor control unit set-up./EPROM
         • Stalls › Various calibration problems, poor control unit set-up./EPROM
         • Warning Lights, Telltale2 pages

           • All Vehicles MY'94 with Multec/Simtec: TC 24 Set
           • Various calibration problems, poor control unit set-up./EPROM
       • Throttle Valve Housing4 pages

         • Repair Instructions3 pages

           • Illustration - throttle valve injection housing
           • Throttle valve injection housing, remove and install
           • Throttle valve injection housing upper part, remove and install
         • Component Locator › Illustration - throttle valve injection housing
       • Throttle Valve Potentiometer4 pages

         • Repair Instructions › Throttle valve potentiometer, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • Quick Check F0:DATA LIST No.04 TPS SIGNAL
       • Intake Pipe Pressure Sensor4 pages

         • Repair Instructions › Intake pipe pressure gauge, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 33 MAP SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 34 MAP SENSOR VOLTAGE LOW
           • Quick Check F0:DATA LIST No.03 MAP SENSOR
       • Pressure Regulator › Repair Instructions2 pages

         • Fuel pressure regulator, fuel pressure regulator membrane, remove and install
         • Fuel pressure, check
       • Injection Valve2 pages

         • Repair Instructions › Injection valve, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.21 INJECTION PULSE
       • High Voltage Distributor › Repair Instructions › Ignition distributor remove and install (C 14 NZ, X 14 NZ, C 16 NZ)
       • Fuel Pump › Repair Instructions2 pages

         • Fuel pressure, check
         • Fuel pump relay, remove and install
       • Fuel Pump Relay › Repair Instructions › Fuel pump relay, remove and install
       • Oxygen Sensor2 pages

         • Repair Instructions › Oxygen sensor, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.08 02 SENSOR
       • Idle Air Control Stepper Motor › Repair Instructions › Idle speed stepper motor, remove and install
       • Octane Coding Plug › Repair Instructions › Encode octane number plug (C 14 NZ, X 14 NZ C 16 NZ, 16 LZ2 and C 18 NZ)
       • Control Unit8 pages

         • Repair Instructions › Engine control unit, remove and install
         • Description and Operation › Trouble Code Table; Engine Control Units
         • Specifications › Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Control Units Table 3
           • F2:TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
         • Other Information2 pages

           • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Control Units Table 3
           • Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Technical Information › 1996 › Engine Control Units and Program Memories of Model Years '94,'95 and '96
       • Coolant Temperature Sensor4 pages

         • Repair Instructions › Refrigerant temperature sensor remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 NZR, X 16 SZ, X 16 SZR)
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.02 COOLANT TEMP.
       • Odometer Frequency Sensor › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
         • Quick Check F0:DATA LIST No.14 VEHICLE SPEED
         • Quick Check F0:DATA LIST No.15 VEHICLE SP.PULSE
       • Ignition Coil › Repair Instructions2 pages

         • Ignition coil, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 LZ2 and C 18 NZ)
         • Ignition module, remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 LZ2, C 1
     • Multec M258 pages

       • Repair Instructions10 pages

         • Air filter housing, air flow guide Illustration air filter housing, air flow guide
         • Air filter housing, remove and install
         • Resonator, remove and install
         • Engine compartment survey (C 14 SE up to MY '93, 14 SE)
         • Engine compartment survey (C 14 SE from MY '93 and C 16 SE)
         • Tank vent valve, remove and install
         • Ignition coil, remove and install (C 14 SE up to MY '93, 14 SE)
         • Ignition module, remove and install (C 14 SE up to MY '93, 14 SE)
         • Ignition distributor, remove and install (C 14 SE up to MY '93, 14 SE)
         • Accelerator pedal, remove and install
       • Component Locator13 pages

         • Survey of System - Survey of Engine Compartment (14SE / C14SE / C16SE)
         • Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
         • Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
         • Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
         • Table 8, F8:ECU CONTROL RPM CONTROL
         • Table 8, Trouble-shooting Chart
         • Terminal Assignment of Diagnostic Plug X 13
         • Terminal Assignment X8 (Astra-F MJ'93,5)
         • Terminal Assignment X9, X58 (Astra-F MJ'93)
         • Terminal Assignment X 20, X 65 (Astra-F MY'93)
         • Terminal Assignment X 20, X 65 (Astra-F MY'93)
         • Terminal Assignment X69, (Astra-F MY'93)
         • Terminal Assignment X69, (Astra-F MY'93)
         • Engine compartment survey (C 14 SE up to MY '93, 14 SE)
         • Engine compartment survey (C 14 SE from MY '93 and C 16 SE)
       • Specifications › Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
       • Labour Time Allowances
       • Diagnostic Information and Procedures › Diagnostic Procedures125 pages

         • Immob. Func. for Engine - Introduction
         • Immob. Func. for Engine - Diagnosis
         • Immob. Func. for Engine - Read Trouble Code
         • Immob. Func. for Engine - Check Data List Parameters
         • Immob. Func. for Engine - Carry out Actuator Tests
         • Immob. Func. for Engine - Carry out Control Tests
         • Immob. Func. for Engine - Snapshot Mode
         • Immob. Func. for Engine - Final System Test
         • Immob. Func. for Engine - General Safety Measures and Repair Instructions
         • Survey of Vehicle (Multec)
         • Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
         • Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
         • Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
         • Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
         • Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
         • Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
         • Multec - F7: PROGRAMMING IMMOBILISER
         • MULTEC-M (14SE/C14SE/C16SE)-Introduction
         • MULTEC-M (14SE/C14SE/C16SE) - Survey of Systems Table
         • MULTEC-M (14SE/C14SE/C16SE) - Diagnosis
         • MULTEC-M (14SE/C14SE/C16SE) - Vehicle Systems, Model Year '94
         • MULTEC-M (14SE/C14SE/C16SE) - General Safety Measures and Repair Instructions
         • MULTEC-M (14SE/C14SE/C16SE) - Survey of Vehicles
         • F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
         • F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
         • F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
         • F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
         • F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
         • F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
         • F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 76 CONTINUOUS TORQUE CONTROL
         • F2:TROUBLE CODE TABLE Trouble Code 93 QUAD DRIVER MODULE (QDM)
         • Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
         • Quick Check F0:DATA LIST No.02 RON CODING
         • Quick Check F0:DATA LIST No.04 INTAKE AIR TEMP.
         • Quick Check F0:DATA LIST No.07 DIAG. REQUEST
         • Quick Check F0:DATA LIST No.09 PARK/NEUTRAL SW.
         • Quick Check F0:DATA LIST No.10 TORQUE CONTROL
         • Quick Check F0:DATA LIST No.12 VEHICLE SPEED
         • Quick Check F0:DATA LIST No.13 DESIRED IDLE
         • Quick Check F0:DATA LIST No.14 ENGINE SPEED
         • Quick Check F0:DATA LIST No.15 IDLE AIR CONTROL
         • Quick Check F0:DATA LIST No.16 SPARK ADVANCE
         • Quick Check F0:DATA LIST No.17 02 SENSOR LOOP
         • Quick Check F0:DATA LIST No.19 02 INTEGRATOR
         • Quick Check F0:DATA LIST No.20 02 BLM ENABLE
         • Quick Check F0:DATA LIST No.21 02 BLM CELL NO.
         • Quick Check F0:DATA LIST No.22 02 BLM CELL CONT
         • Quick Check F0:DATA LIST No.23 AIR/FUEL RATIO
         • Quick Check F0:DATA LIST No.25 CLEAR FLOOD MODE
         • Quick Check F0:DATA LIST No.26 DEC. FUEL CUTOFF
         • Quick Check F0:DATA LIST No.27 POWER ENRICHMENT
         • Quick Check F0:DATA LIST No.28 IAC CNTR. ENABLE
         • Quick Check F0:DATA LIST No.29 A/C INFORMAT. SW
         • Quick Check F0:DATA LIST No.30 A/C LOAD SIGNAL
         • Quick Check F0:DATA LIST No.31 A/C RELAY
         • Quick Check F0:DATA LIST No.32 A/C CUTOFF
         • Quick Check F0:DATA LIST No.33 CO FUEL CORREC.
         • Introduction Multec M 14SE, C14SE, C16SE
         • The Checking System
         • General Instructions / Safety Measures
         • Checking Equipment
         • Survey of System - Survey of Engine Compartment (14SE / C14SE / C16SE)
         • Block Diagram, Multec-M (14SE / C14SE / C16SE)
         • Features Specific to this System
         • Checking with Diagnostic Switch KM-640
         • Checking with TECH 1
         • Abbreviations, Definitions
         • F0:Data List - Test Step 01 BATTERY VOLTAGE
         • F0:Data List - Test Step 03 COOLANT TEMP.
         • F0:Data List - Test Step 04 INTAKE AIR TEMP.
         • F0:Data List - Test Step 07 DIAG. REQUEST
         • F0:Data List - Test Step 09 PARK / NEUTRAL SW.
         • F0:Data List - Test Step 10 TORQUE CONTROL
         • F0:Data List - Test Step 12 VEHICLE SPEED
         • F0:Data List - Test Step 13 DESIRED IDLE
         • F0:Data List - Test Step 14 ENGINE SPEED
         • F0:Data List - Test Step 15 IDLE AIR CONTROL
         • F0:Data List - Test Step 16 SPARK ADVANCE
         • F0:Data List - Test Step 23 AIR/FUEL RATIO
         • F0:Data List - Test Step 24 INJECTION PULSE
         • F0:Data List - Test Step 25 CLEAR FLOOD MODE
         • F0:Data List - Test Step 26 DEC. FUEL CUTOFF
         • F0:Data List - Test Step 27 POWER ENRICHMENT
         • F0:Data List - Test Step 28 IAC CNTR. ENABLE
         • F0:Data List - Test Step 29 A/C INFORMAT. SW
         • F0:Data List - Test Step 30 A/C LOAD SIGNAL
         • F0:Data List - Test Step 31 A/C RELAY
         • F0:Data List - Test Step 32 A/C CUTOFF
         • F0:Data List - Test Step 33 CO FUEL CORREC.
         • Explanation of Tables
         • Table 1, Diagnostic Plug (ALDL) and Voltage Supply, Check
         • Table 2, Multec-M (14 SE/C 14SE/C 16 SE) F2:TROUBLE CODE
         • Table 2, Trouble Code Table - TC 19 INCORRECT RPM SIGNAL
         • Table 2, Trouble Code Table - TC 24 NO VEHICLE SPEED SIGNAL
         • Table 2, Trouble Code Table - TC 35 IDLE AIR CONTROL
         • Table 2, Trouble Code Table - TC 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 44 LEAN EXHAUST
         • Table 2, Trouble Code Table - TC 45 RICH EXHAUST
         • Table 2, Trouble Code Table - TC 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 69 INTAKE AIR TEMP. VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 71 INTAKE AIR TEMP. VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 76 CONTINUOUS TORQUE CONTROL
         • Table 2, Trouble Code Table - TC 93 QUAD DRIVER MODULE (QDM)
         • Table 4, Engine Does Not Start
         • Table 5, F5:ACTUATOR TEST Test Step 01 IDLE AIR CONTROL
         • Table 5, F5:ACTUATOR TEST Test Step 03 QUAD DRIVER TEST
         • Table 5, F5:ACTUATOR TEST Test Step 04 IGNITION SPARK
         • Table 5, F5:ACTUATOR TEST Test Step 05 IGN. COIL CYL1-4 FREQUENCY 2/sec
         • Table 5, F5:ACTUATOR TEST Test Step 06 IGN. COIL CYL1+4 FREQUENCY 2/sec
         • Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
         • Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
         • Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
         • Table 8, F8:ECU CONTROL RPM CONTROL
         • Table 8, Trouble-shooting Chart
         • Terminal Assignment of Diagnostic Plug X 13
         • Terminal Assignment X8 (Astra-F MJ'93,5)
         • Terminal Assignment X9, X58 (Astra-F MJ'93)
         • Terminal Assignment X 20, X 65 (Astra-F MY'93)
         • Terminal Assignment X 20, X 65 (Astra-F MY'93)
         • Terminal Assignment X69, (Astra-F MY'93)
         • Terminal Assignment X69, (Astra-F MY'93)
         • Time Allowance
       • Other Information25 pages

         • MULTEC-M (14SE/C14SE/C16SE)-Introduction
         • MULTEC-M (14SE/C14SE/C16SE) - Survey of Systems Table
         • MULTEC-M (14SE/C14SE/C16SE) - Diagnosis
         • MULTEC-M (14SE/C14SE/C16SE) - Vehicle Systems, Model Year '94
         • MULTEC-M (14SE/C14SE/C16SE) - General Safety Measures and Repair Instructions
         • MULTEC-M (14SE/C14SE/C16SE) - Survey of Vehicles
         • Introduction Multec M 14SE, C14SE, C16SE
         • The Checking System
         • Checking Equipment
         • Features Specific to this System
         • Checking with Diagnostic Switch KM-640
         • Checking with TECH 1
         • Abbreviations, Definitions
         • F0:Data List - Test Step 30 A/C LOAD SIGNAL
         • F0:Data List - Test Step 31 A/C RELAY
         • F0:Data List - Test Step 32 A/C CUTOFF
         • Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 76 CONTINUOUS TORQUE CONTROL
         • Table 5, F5:ACTUATOR TEST Test Step 06 IGN. COIL CYL1+4 FREQUENCY 2/sec
         • Table 5, F5:ACTUATOR TEST Test Step 07 IGN. COIL CYL2+3 FREQUENCY 2/sec
         • Table 5, F5:ACTUATOR TEST Test Step 08 A/C RELAY
         • Table 6, F6:ADJUSTMENTS CO ADJUSTMENTS - SEE CHECKING PROCEDURES
         • Table 8, F8:ECU CONTROL RPM CONTROL
         • Table 8, Trouble-shooting Chart
         • Terminal Assignment of Diagnostic Plug X 13
       • Technical Service Bulletins7 pages

         • Shudder › Various calibration problems, poor control unit set-up./EPROM
         • No Start › Various calibration problems, poor control unit set-up./EPROM
         • Hesitation › Various calibration problems, poor control unit set-up./EPROM
         • Sluggish, Power Loss › Various calibration problems, poor control unit set-up./EPROM
         • Stalls › Various calibration problems, poor control unit set-up./EPROM
         • Warning Lights, Telltale2 pages

           • All Vehicles MY'94 with Multec/Simtec: TC 24 Set
           • Various calibration problems, poor control unit set-up./EPROM
       • Schematic and Routing Diagrams › Block Diagram, Multec-M (14SE / C14SE / C16SE)
       • Throttle Valve Housing › Repair Instructions › Throttle valve connection, remove and install
       • Throttle Valve Potentiometer7 pages

         • Repair Instructions › Throttle valve potentiometer, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures6 pages

           • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • Quick Check F0:DATA LIST No.06 TPS SIGNAL
           • F0:Data List - Test Step 06 TPS SIGNAL
           • Table 2, Trouble Code Table - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • Table 2, Trouble Code Table - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
       • Intake Pipe Pressure Sensor8 pages

         • Repair Instructions › Intake pipe pressure gauge, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures7 pages

           • F2:TROUBLE CODE TABLE Trouble Code 33 MAP SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 34 MAP SENSOR VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.05 MAP SENSOR
           • F0:Data List - Test Step 05 MAP SENSOR
           • Table 2, Trouble Code Table - TC 34 MAP SENSOR VOLTAGE LOW
       • Pressure Regulator › Repair Instructions2 pages

         • Fuel pressure regulator remove and install
         • Fuel pressure, check
       • Injection Valve6 pages

         • Repair Instructions › Injection valves, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures5 pages

           • F2:TROUBLE CODE TABLE Trouble Code 25 INJECTOR VALVE VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 81 INJECTOR VALVE VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.24 INJECTION PULSE
           • Table 2, Trouble Code Table - TC 25 INJECTOR VALVE VOLTAGE LOW
           • Table 2, Trouble Code Table - TC 81 INJECTOR VALVE VOLTAGE HIGH
       • Inductive Impulse Sensor › Repair Instructions2 pages

         • Crankshaft pulse pick-up remove and install
         • Gap between crankshaft pulse pick-up and increment disc, check
       • Fuel Pump › Repair Instructions › Fuel pressure, check
       • Fuel Pump Relay8 pages

         • Repair Instructions › Fuel pump relay remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures7 pages

           • F2:TROUBLE CODE TABLE Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.08 FUEL PUMP RELAY
           • F0:Data List - Test Step 08 FUEL PUMP RELAY
           • Table 2, Trouble Code Table - TC 29 FUEL PUMP RELAY VOLTAGE LOW
           • Table 2, Trouble Code Table - TC 32 FUEL PUMP RELAY VOLTAGE HIGH
           • Table 5, F5:ACTUATOR TEST Test Step 02 FUEL PUMP RELAY
       • Oxygen Sensor9 pages

         • Repair Instructions › Oxygen sensor, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures8 pages

           • Quick Check F0:DATA LIST No.18 02 SENSOR
           • F0:Data List - Test Step 17 O2 SENSOR LOOP
           • F0:Data List - Test Step 18 O2 SENSOR
           • F0:Data List - Test Step 19 O2 INTEGRATOR
           • F0:Data List - Test Step 20 O2 BLM ENABLE
           • F0:Data List - Test Step 21 O2 BLM CELL NO.
           • F0:Data List - Test Step 22 O2 BLM CELL CONT
           • Table 2, Trouble Code Table - TC 13 O2 SENSOR OPEN CIRCUIT
       • Idle Air Control Stepper Motor › Repair Instructions › Idle speed stepper motor, remove and install
       • Octane Coding Plug3 pages

         • Repair Instructions › Octane number plug, encode
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F0:Data List - Test Step 02 RON CODING
           • Table 3, Coding of Octane Number Plugs
       • Control Unit15 pages

         • Repair Instructions2 pages

           • Engine control unit, remove and install
           • Programme memory, remove and install
         • Description and Operation › Trouble Code Table; Engine Control Units
         • Component Locator › Terminal Assignment of Control Unit
         • Specifications › Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Diagnostic Information and Procedures › Diagnostic Procedures7 pages

           • MULTEC-M (14SE/C14SE/C16SE) - Survey of Control Units, Table 3
           • F2:TROUBLE CODE TABLE Trouble Code 51 REPLACE ECU OR PROM
           • F2:TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
           • Table 2, Trouble Code Table - TC 51 REPLACE ECU OR PROM
           • Table 2, Trouble Code Table - TC 55 REPLACE ECU
           • Table 3, Coding of Control Units - Survey of Control Units
           • Terminal Assignment of Control Unit
         • Other Information2 pages

           • MULTEC-M (14SE/C14SE/C16SE) - Survey of Control Units, Table 3
           • Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Technical Information › 1996 › Engine Control Units and Program Memories of Model Years '94,'95 and '96
       • Coolant Temperature Sensor7 pages

         • Repair Instructions2 pages

           • Intake air temperature sensor, remove and install
           • Coolant temperature sensor, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures5 pages

           • F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.03 COOLANT TEMP.
           • Table 2, Trouble Code Table - TC 14 COOLANT TEMP. VOLTAGE LOW
           • Table 2, Trouble Code Table - TC 15 COOLANT TEMP. VOLTAGE HIGH
       • Odometer Frequency Sensor › Diagnostic Information and Procedures › Diagnostic Procedures2 pages

         • Quick Check F0:DATA LIST No.11 VEHICLE SP. PULSE
         • F0:Data List - Test Step 11 VEHICLE SP. PULSE
       • DIS-Ignition Module4 pages

         • Repair Instructions › DIS ignition module, remove and install (C 14 SE from MY '93, C 16 SE)
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
     • Motronic M 1.5.2110 pages

       • Repair Instructions › Engine compartment survey (C 20 NE)
       • Description and Operation › Function Diagram, Motronic M 1.5.2
       • Component Locator4 pages

         • Function Diagram, Motronic M 1.5.2
         • Survey of ASTRA-F Engine Compartment
         • Survey of Wiring Harness Plug Connections
         • Engine compartment survey (C 20 NE)
       • Special Tools and Equipment2 pages

         • Checking Equipment
         • Diagnostic Switch KM-640
       • Warnings, Disclaimers, Safety › General Instructions / Safety Measures
       • Labour Time Allowances
       • Diagnostic Information and Procedures › Diagnostic Procedures84 pages

         • The Checking System
         • General Instructions / Safety Measures
         • Checking Equipment
         • Function Diagram, Motronic M 1.5.2
         • Survey of ASTRA-F Engine Compartment
         • Features Specific to this System
         • Diagnostic Switch KM-640
         • Checking with TECH 1
         • Abbreviations, Definitions
         • F0: Data List - Test Step 01 BATTERY VOLTAGE
         • F0: Data List - Test Step 02 TPS SIGNAL
         • F0: Data List - Test Step 03 SIM. IDLE POS. SW
         • F0: Data List - Test Step 04 SIM. FULL POS. SW
         • F0: Data List - Test Step 05 INTAKE AIR TEMP.
         • F0: Data List - Test Step 06 COOLANT TEMP.
         • F0: Data List - Test Step 07 / 08 DESIRED IDLE / ENGINE SPEED
         • F0: Data List - Test Step 09 A/C COMPRESS. SW
         • F0: Data List - Test Step 10 A/C INFORMAT. SW
         • F0: Data List - Test Step 11 A/C CUTOFF RELAY
         • F0: Data List - Test Step 12 MASS AIR FLOW S.
         • F0: Data List - Test Step 13 VEHICLE SP. PULSE
         • F0: Data List - Test Step 14 VEHICLE SPEED
         • F0: Data List - Test Step 15 / 16 O2 SENSOR LOOP / O2 SENSOR
         • F0: Data List - Test Step 17 O2 BLM IDLE THR.
         • F0: Data List - Test Step 18 O2 BLM PART THR.
         • F0: Data List - Test Step 19 O2 INTEGRATOR
         • F0: Data List - Test Step 20 IAC INTEGRATOR
         • F0: Data List - Test Step 21 IAC ADAPT. SLOPE
         • F0: Data List - Test Step 22 IAC BLOCK LEARN
         • F0: Data List - Test Step 23 INJECTION PULSE
         • F0: Data List - Test Step 24 SPARK ADVANCE
         • F0: Data List - Test Step 25 IGN. COIL TER. 1
         • F0: Data List - Test Step 26 FUEL TANK VENT.
         • F0: Data List - Test Step 27 DIAG. REQUEST
         • F0: Data List - Test Step 28 PARK/NEUTRAL SW.
         • F0: Data List - Test Step 29 TPS LOAD SIGNAL
         • F0: Data List - Test Step 30 TORQUE CONTROL
         • F0: Data List - Test Step 31 CONTROLLED IAC
         • Explanation of Tables
         • Table 1 - TECH 1 Checking
         • Table 2 - Trouble Code Table: Trouble Code 13 O2 SENSOR OPEN CIRCUIT
         • Table 2 - Trouble Code Table: Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 19 INCORRECT RPM SIGNAL
         • Table 2 - Trouble Code Table: Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 25 INJECTOR BANK 1 VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 31 NO ENGINE RPM SIGNAL
         • Table 2 - Trouble Code Table: Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 48 BATTERY VOLTAGE LOW
         • Table 2 - Trouble Code Table: BATTERY VOLTAGE HIGH Trouble Code 49
         • Table 2 - Trouble Code Table: Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 55 REPLACE ECU
         • Table 2 - Trouble Code Table: Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
         • Table 2 - Trouble Code Table: Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 81 INJECTOR BANK 1 VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
         • Table 2 - Trouble Code Table: Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
         • Table 3, System Components
         • Table 4, Emergency Operation Characteristics, Notes for "Engine Does Not Start"
         • Table 5, F5:ACTUATOR TEST Test Step 01 SELECT ACTUATOR IGNITION SPARK
         • Table 5, F5:ACTUATOR TEST Test Step 02 SELECT ACTUATOR FUEL TANK VENT.
         • Survey of Wiring Harness Plug Connections
         • Terminal Assignment of Wiring Harness Plug X 5 (30-pin)
         • Terminal Assignment of Wiring Harness Plug X 6 (95-pin)
         • Terminal Assignment of Wiring Harness Plug to Instrument Panel X 11 (6-pin)
         • Terminal Assignment of Diagnostic Plug X 13 (10-pin)
         • Terminal Assignment of Wiring Harness Plug to Engine X 14 (3-pin)
         • Terminal Assignment of Octane Number Plug X 15 (3-pin)
         • Terminal Assignment of Hot-film Mass Air Flow Meter
         • Terminal Assignment of Control Unit Plug
         • Circuit Diagram, Motronic M 1.5.2 (C 20 NE)
         • Time Allowance
         • Complaints Table
       • Other Information15 pages

         • The Checking System
         • Features Specific to this System
         • Abbreviations, Definitions
         • Explanation of Tables
         • Table 1 - TECH 1 Checking
         • Survey of Wiring Harness Plug Connections
         • Terminal Assignment of Wiring Harness Plug X 5 (30-pin)
         • Terminal Assignment of Wiring Harness Plug X 6 (95-pin)
         • Terminal Assignment of Wiring Harness Plug to Instrument Panel X 11 (6-pin)
         • Terminal Assignment of Diagnostic Plug X 13 (10-pin)
         • Terminal Assignment of Wiring Harness Plug to Engine X 14 (3-pin)
         • Terminal Assignment of Octane Number Plug X 15 (3-pin)
         • Terminal Assignment of Hot-film Mass Air Flow Meter
         • Terminal Assignment of Control Unit Plug
         • Complaints Table
       • Schematic and Routing Diagrams › Circuit Diagram, Motronic M 1.5.2 (C 20 NE)
       • Control Unit › Description and Operation › Trouble Code Table; Engine Control Units
     • Motronic M 2.8318 pages

       • Repair Instructions8 pages

         • Air filter housing, remove and install
         • Resonator remove and install
         • Engine compartment survey M 2.8 (C 20 XE from MY '93)
         • Coding plug ignition (M 2.5, M 2.8)
         • Pre-volume chamber, remove and install (M 2.5, M 2.8)
         • Sensor disk camshaft sensor remove and install
         • Camshaft sensor remove and install (M 2.8)
         • Trigger box, remove and install (M 2.8)
       • Component Locator13 pages

         • Function Diagram, Motronic M 2.8 (C20XE)
         • Survey of Engine Comp., ASTRA-F (C20XE)
         • Survey of Wiring Harn. Plug Connections ASTRA-F Model Year '93
         • Terminal Assignment in 30-pin Wiring Harness Plug X5 (Astra-F)
         • Terminal Assignment in 95-pin Wiring Harness Plug X6 (Astra-F)
         • Terminal Assignment in 4-pin Wiring Harness Plug X8 (Astra-F)
         • Terminal Assignment in 9-pin Wiring Harness Plug X58 (Astra-F)
         • Terminal Assign. of Diagnostic Plug X13
         • Terminal Assignment in 7-pin Wiring Harness Plug X28 (Astra-F)
         • Terminal Assignment in 3-pin Coding Plug X54
         • Terminal Assignment of Hot Film Mass Air Flow Meter P44
         • Terminal Assignment of Control Unit Plug
         • Engine compartment survey M 2.8 (C 20 XE from MY '93)
       • Specifications2 pages

         • Table 3, System Components Contr. Units Part No/Wiring Harn. Coding
         • Technical data engine management
       • Warnings, Disclaimers, Safety2 pages

         • MOTRONIC M 2.8 - General Safety Measures and Repair Instructions
         • General Instructions / Safety Measures
       • Labour Time Allowances
       • Diagnostic Information and Procedures › Diagnostic Procedures209 pages

         • Immob. Func. for Engine - Introduction
         • Immob. Func. for Engine - Diagnosis
         • Immob. Func. for Engine - Read Trouble Code
         • Immob. Func. for Engine - Check Data List Parameters
         • Immob. Func. for Engine - Carry out Actuator Tests
         • Immob. Func. for Engine - Carry out Control Tests
         • Immob. Func. for Engine - Snapshot Mode
         • Immob. Func. for Engine - Final System Test
         • Immob. Func. for Engine - General Safety Measures and Repair Instructions
         • Survey of Vehicle (Motronic)
         • Motronic - F2:TROUBLE CODE TABLE - TC143 IMMOBILISER NO OR WRONG CODING
         • Motronic - F2:TROUBLE CODE TABLE - TC144 IMMOBILISER NO SIGNAL
         • Motronic - F2:TROUBLE CODE TABLE - TC145 IMMOBILISER WRONG SIGNAL
         • Motronic - F0: DATA LIST-Test Step 01 IMMOBILISER
         • Motronic - F0: DATA LIST-Test Step 02 IMMOBILISER SIG.
         • F5:ACTUATOR TEST - IMMO. SIG. TEST
         • F7: PROGRAMMING IMMOBILISER
         • F5: ACTUATOR TEST - No. 03 IGN/INJ CUTOFF
         • F5: ACTUATOR TEST - No. 04 FULL LOAD INH.
         • F5: ACTUATOR TEST - No. 05 TC CONTROL
         • MOTRONIC M 2.8 - Introduction
         • MOTRONIC M 2.8 - Survey of Systems Table
         • MOTRONIC M 2.8 - Diagnosis
         • MOTRONIC M 2.8 - Vehicle Systems, Model Year '94
         • MOTRONIC M 2.8 - General Safety Measures and Repair Instructions
         • MOTRONIC M 2.8 - Survey of Vehicles
         • F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 18 KNOCK CONTROL MODULE; REPLACE ECU
         • F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
         • F2:TROUBLE CODE TABLE Trouble Code 31 NO ENGINE RPM SIGNAL
         • F2:TROUBLE CODE TABLE Trouble Code 38 02 SENSOR CIRCUIT VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 39 02 SENSOR CIRCUIT VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 79 FULL LOAD INHIB. SIGNAL VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 97 IGN./INJ. CUTOFF SIGNAL VOLTAGE HIGH
         • Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
         • Quick Check F0:DATA LIST No.03 SIM. IDLE POS.SW
         • Quick Check F0:DATA LIST No.04 SIM. FULL POS.SW
         • Quick Check F0:DATA LIST No.05 INTAKE AIR TEMP.
         • Quick Check F0:DATA LIST No.08 KNOCK SIGNAL
         • Quick Check F0:DATA LIST No.09 VARIANT CODE
         • Quick Check F0:DATA LIST No.11 VEHICLE SPEED
         • Quick Check F0:DATA LIST No.12 VEHICLE SP.PULSE
         • Quick Check F0:DATA LIST No.13 A/C INFORMAT. SW
         • Quick Check F0:DATA LIST No.14 A/C COMPRESS. SW
         • Quick Check F0:DATA LIST No.15 PARK/NEUTRAL SW:
         • Quick Check F0:DATA LIST No.16 TORQUE CONTROL
         • Quick Check F0:DATA LIST No.17 FULL LOAD INHIB.
         • Quick Check F0:DATA LIST No.18 IGN./INJ. CUTOFF
         • Quick Check F0:DATA LIST No.23 ENGINE LOAD SIG.
         • Quick Check F0:DATA LIST No.26 A/C CUTOFF RELAY
         • Quick Check F0:DATA LIST No.28 ENGINE SP. PULSE
         • Quick Check F0:DATA LIST No.29 MIN.DESIRED IDLE
         • Quick Check F0:DATA LIST No.30 ENGINE SPEED
         • Quick Check F0:DATA LIST No.31 DESIRED AIR IDLE
         • Quick Check F0:DATA LIST No.32 ACTUAL AIR IDLE
         • Quick Check F0:DATA LIST No.33 IAC INTEGRATOR
         • Quick Check F0:DATA LIST No.34 IAC ADAPT. SLOPE
         • Quick Check F0:DATA LIST No.35 IAC BLOCK LEARN
         • Quick Check F0:DATA LIST No.36 02 SENSOR LOOP
         • Quick Check F0:DATA LIST No.38 02 INTEGRATOR
         • Quick Check F0:DATA LIST No.39 02 BLM IDLE THR.
         • Quick Check F0:DATA LIST No.40 02 BLM PART THR.
         • Quick Check F0:DATA LIST No.41 SPARK ADVANCE
         • Quick Check F0:DATA LIST No.42 KNOCK RETARD
         • Quick Check F0:DATA LIST No.43 INJECTION PULSE
         • Quick Check F0:DATA LIST No.44 CHECK LIGHT
         • Quick Check F0:DATA LIST No.45 DIAG. REQUEST
         • Quick Check F0:DATA LIST No.46 INJECTOR CUTOFF
         • Quick Check F0:DATA LIST No.47 CONTROLLED IAC
         • Introduction / The Checking System
         • General Instructions / Safety Measures
         • Checking Equipment
         • Function Diagram, Motronic M 2.8 (C20XE)
         • Block Diagram, Motronic M 2.8 (C20XE)
         • Survey of Engine Comp., ASTRA-F (C20XE)
         • Checking / Features Specific to this System
         • Checking / Diagnostic Switch KM-640
         • Checking / Checking with TECH 1
         • Checking / Explanation of TECH 1 Displays
         • F0:Data List - Test Step 01 BATTERY VOLTAGE
         • F0:Data List - Test Step 02 TPS SIGNAL
         • F0:Data List - Test Step 03 SIM. IDLE POS.SW
         • F0:Data List - Test Step 04 SIM. FULL POS.SW
         • F0:Data List - Test Step 05 INTAKE AIR TEMP.
         • F0:Data List - Test Step 06 COOLANT TEMP.
         • F0:Data List - Test Step 07 MASS AIR FLOW S.
         • F0:Data List - Test Step 08 KNOCK SIGNAL
         • F0:Data List - Test Step 09 VARIANT CODING
         • F0:Data List - Test Step 10 HALL SENSOR
         • F0:Data List - Test Step 11 VEHICLE SPEED
         • F0:Data List - Test Step 12 VEHICLE SP.PULSE
         • F0:Data List - Test Step 13 A/C INFORMAT. SW
         • F0:Data List - Test Step 14 A/C COMPRESS. SW
         • F0:Data List - Test Step 15 PARK/NEUTRAL SW.
         • F0:Data List - Test Step 16 TORQUE CONTROL
         • F0:Data List - Test Step 17 FULL LOAD INHIB.
         • F0:Data List - Test Step 18 IGN./INJ. CUTOFF
         • F0:Data List - Test Step 19 IGN. COIL CYL1+4
         • F0:Data List - Test Step 20 IGN. COIL CYL2+3
         • F0:Data List - Test Step 21 IGN. COIL CYL2+5
         • F0:Data List - Test Step 22 IGN. COIL CYL3+6
         • F0:Data List - Test Step 23 ENGINE LOAD SIG.
         • F0:Data List - Test Step 24 TPS LOAD SIGNAL
         • F0:Data List - Test Step 25 FUEL PUMP RELAY
         • F0:Data List - Test Step 26 A/C CUTOFF RELAY
         • F0:Data List - Test Step 27 FUEL TANK VENT.
         • F0:Data List - Test Step 28 ENGINE SP. PULSE
         • F0:Data List - Test Step 29 MIN.DESIRED IDLE
         • F0:Data List - Test Step 30 ENGINE SPEED
         • F0:Data List - Test Step 31 DESIRED AIR IDLE
         • F0:Data List - Test Step 32 ACTUAL AIR IDLE
         • F0:Data List - Test Step 33 IAC INTEGRATOR
         • F0:Data List - Test Step 34 IAC ADAPT. SLOPE
         • F0:Data List - Test Step 35 IAC BLOCK LEARN
         • F0:Data List - Test Step 36 02 SENSOR LOOP
         • F0:Data List - Test Step 37 02 SENSOR
         • F0:Data List - Test Step 38 02 INTEGRATOR
         • F0:Data List - Test Step 39 02 BLM IDLE THR.
         • F0:Data List - Test Step 40 02 BLM PART THR.
         • F0:Data List - Test Step 41 SPARK ADVANCE
         • F0:Data List - Test Step 42 KNOCK RETARD
         • F0:Data List - Test Step 43 INJECTION PULSE
         • F0:Data List - Test Step 44 CHECK LIGHT
         • F0:Data List - Test Step 45 DIAG. REQUEST
         • F0:Data List - Test Step 46 INJECTOR CUTOFF
         • F0:Data List - Test Step 47 CONTROLLED IAC
         • Table 1, Diagnostic Plug ALDL and Voltage Supply, Check
         • Table 2, Trouble Codes
         • Table 2, Trouble Code Table - TC 13 02 SENSOR OPEN CIRCUIT
         • Table 2, Trouble Code Table - TC 14 COOLANT TEMP. VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 15 COOLANT TEMP. VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 16 KNOCK SIGNAL CIRCUIT 1
         • Table 2, Trouble Code Table - TC 17 KNOCK SIGNAL CIRCUIT 2
         • Table 2, Trouble Code Table - TC 18 KNOCK CONTROL MODULE; REPLACE ECU
         • Table 2, Trouble Code Table - TC 19 INCORRECT RPM SIGNAL
         • Table 2, Trouble Code Table - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 25 INJECTOR VALVE 1 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 26 INJECTOR VALVE 2 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 27 INJECTOR VALVE 3 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 28 INJECTOR VALVE 4 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 29 INJECTOR VALVE 5 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 31 NO ENGINE RPM SIGNAL
         • Table 2, Trouble Code Table - TC 32 INJECTOR VALVE 6 VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 38 02 SENSOR CIRCUIT VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 39 02 SENSOR CIRCUIT VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 48 BATTERY VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 49 BATTERY VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 52 CHECK LIGHT VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 53 FUEL PUMP RELAY VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 54 FUEL PUMP RELAY VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 55 REPLACE ECU
         • Table 2, Trouble Code Table - TC 56 IDLE AIR CONTROL VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 57 IDLE AIR CONTROL VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 61 FUEL TANK VENT. VALVE VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 69 INTAKE AIR TEMP. VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 71 INTAKE AIR TEMP. VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 73 MASS AIR FLOW SENSOR VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 79 FULL LOAD INHIB. SIGNAL VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 81 INJECTOR VALVE 1 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 82 INJECTOR VALVE 2 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 83 INJECTOR VALVE 3 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 84 INJECTOR VALVE 4 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 85 INJECTOR VALVE 5 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 86 INJECTOR VALVE 6 VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 88 A/C CUTOFF RELAY VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 93 HALL SENSOR VOLTAGE LOW
         • Table 2, Trouble Code Table - TC 94 HALL SENSOR VOLTAGE HIGH
         • Table 2, Trouble Code Table - TC 97 IGN./INJ. CUTOFF SIGNAL VOLTAGE HIGH
         • Table 3, System Components Contr. Units Part No/Wiring Harn. Coding
         • Table 4, Notes on "Engine Does Not Start"
         • Table 5, F5:ACTUATOR TEST Test Step 01 SELECT ACTUATOR IGN. COIL 1+4
         • Table 5, F5:ACTUATOR TEST Test Step 02 SELECT ACTUATOR IGN. COIL 2+3
         • Table 5, F5:ACTUATOR TEST Test Step 03 SELECT ACTUATOR IGN. COIL 2+5
         • Table 5, F5:ACTUATOR TEST Test Step 05 SELECT ACTUATOR CHECK LIGHT
         • Table 5, F5:ACTUATOR TEST Test Step 06 SELECT ACTUATOR IDLE AIR CONTR
         • Table 5, F5:ACTUATOR TEST Test Step 07 SELECT ACTUATOR FUEL TANK VENT
         • Table 5, F5:ACTUATOR TEST Test Step 08 SELECT ACTUATOR A/C CUTOFF REL
         • Table 6, F6:ECU RESET Test Step 01 SELECT RESET 02 BLM CELLS
         • Table 6, F6:ECU RESET Test Step 02 SELECT RESET IAC BLM
         • Table 7, F8:ECU CONTROL Test Step 01 SELECT CONTROL CONTROLLED RPM
         • Table 7, F8:ECU CONTROL Test Step 02 SELECT CONTROL CONTROLLED IAC
         • Table 7, F8:ECU CONTROL Test Step 03 SELECT CONTROL INJ.CONTROL
         • Survey of Wiring Harn. Plug Connections ASTRA-F Model Year '93
         • Terminal Assignment in 30-pin Wiring Harness Plug X5 (Astra-F)
         • Terminal Assignment in 95-pin Wiring Harness Plug X6 (Astra-F)
         • Terminal Assignment in 4-pin Wiring Harness Plug X8 (Astra-F)
         • Terminal Assignment in 9-pin Wiring Harness Plug X58 (Astra-F)
         • Terminal Assign. of Diagnostic Plug X13
         • Terminal Assignment in 7-pin Wiring Harness Plug X28 (Astra-F)
         • Terminal Assignment in 3-pin Coding Plug X54
         • Terminal Assignment of Hot Film Mass Air Flow Meter P44
         • Terminal Assignment of Control Unit Plug
         • Excerpt from Circuit Diagram Motronic M 2.8 (C20XE) Astra-F Model Year '93
         • Complaints Table
         • Time Allowance
       • Other Information26 pages

         • MOTRONIC M 2.8 - Introduction
         • MOTRONIC M 2.8 - Survey of Systems Table
         • MOTRONIC M 2.8 - Diagnosis
         • MOTRONIC M 2.8 - Vehicle Systems, Model Year '94
         • MOTRONIC M 2.8 - General Safety Measures and Repair Instructions
         • MOTRONIC M 2.8 - Survey of Vehicles
         • Introduction / The Checking System
         • Checking Equipment
         • Checking / Checking with TECH 1
         • Checking / Explanation of TECH 1 Displays
         • Table 1, Diagnostic Plug ALDL and Voltage Supply, Check
         • Table 2, Trouble Codes
         • Table 3, System Components Contr. Units Part No/Wiring Harn. Coding
         • Table 4, Notes on "Engine Does Not Start"
         • Survey of Wiring Harn. Plug Connections ASTRA-F Model Year '93
         • Terminal Assignment in 30-pin Wiring Harness Plug X5 (Astra-F)
         • Terminal Assignment in 95-pin Wiring Harness Plug X6 (Astra-F)
         • Terminal Assignment in 4-pin Wiring Harness Plug X8 (Astra-F)
         • Terminal Assignment in 9-pin Wiring Harness Plug X58 (Astra-F)
         • Terminal Assign. of Diagnostic Plug X13
         • Terminal Assignment in 7-pin Wiring Harness Plug X28 (Astra-F)
         • Terminal Assignment in 3-pin Coding Plug X54
         • Terminal Assignment of Hot Film Mass Air Flow Meter P44
         • Terminal Assignment of Control Unit Plug
         • Excerpt from Circuit Diagram Motronic M 2.8 (C20XE) Astra-F Model Year '93
         • Complaints Table
       • Schematic and Routing Diagrams › Block Diagram, Motronic M 2.8 (C20XE)
       • Throttle Valve Housing › Repair Instructions › Throttle valve connection, remove and install (M 2.5, M 2.8)
       • Throttle Valve Potentiometer5 pages

         • Repair Instructions › Throttle valve potentiometer, remove and install (M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures4 pages

           • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • Quick Check F0:DATA LIST No.02 TPS SIGNAL
           • Quick Check F0:DATA LIST No.24 TPS LOAD SIG
       • Pressure Regulator › Repair Instructions2 pages

         • Fuel pressure regulator, remove and install (M 2.5, M 2.8)
         • Fuel pressure, check (M 2.5, M 2.8)
       • Injection Valve13 pages

         • Repair Instructions › Injection valves, remove and install (M 2.5, M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures12 pages

           • F2:TROUBLE CODE TABLE Trouble Code 25 INJECTOR VALVE 1 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 26 INJECTOR VALVE 2 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 27 INJECTOR VALVE 3 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 28 INJECTOR VALVE 4 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 29 INJECTOR VALVE 5 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 32 INJECTOR VALVE 6 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 85 INJECTOR VALVE 5 VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 86 INJECTOR VALVE 6 VOLTAGE LOW
       • Hall Sensor for Cylinder Recognition › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F2:TROUBLE CODE TABLE Trouble Code 93 HALL SENSOR VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 94 HALL SENSOR VOLTAGE HIGH
         • Quick Check F0:DATA LIST No.10 HALL SENSOR
       • Inductive Impulse Sensor › Repair Instructions › Crankshaft pulse generator, remove and install (M 2.8)
       • Knocking Sensor4 pages

         • Repair Instructions › Knock sensor remove and install (M 2.5, M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
           • F2:TROUBLE CODE TABLE Trouble Code 16 KNOCK SIGNAL CIRCUIT 1
           • F2:TROUBLE CODE TABLE Trouble Code 17 KNOCK SIGNAL CIRCUIT 2
       • Fuel Pump › Repair Instructions2 pages

         • Fuel pressure, check (M 2.5, M 2.8)
         • Relay fuel pump, remove and install (M 2.5, M 2.8)
       • Fuel Pump Relay4 pages

         • Repair Instructions › Relay fuel pump, remove and install (M 2.5, M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.25 FUEL PUMP RELAY
       • Oxygen Sensor2 pages

         • Repair Instructions › Lambda probe, remove and install (M 2.5, M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.37 02 SENSOR
       • Idle Speed Adjuster › Repair Instructions › Idle speed adjuster, remove and install (M 2.5, M 2.8)
       • Air Mass Meter4 pages

         • Repair Instructions › Hot film, mass air flow sensor, remove and install (M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.07 MASS AIR FLOW S.
       • Control Unit4 pages

         • Repair Instructions › Control unit, remove and install (M 2.5, M 2.8)
         • Description and Operation › Trouble Code Table; Engine Control Units
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F2:TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
           • F2:TROUBLE CODE TABLE Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
       • Tank Ventilation Valve3 pages

         • Repair Instructions › Tank vent valve, remove and install(M 2.5, M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F2:TROUBLE CODE TABLE Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • Quick Check F0:DATA LIST No.27 FUEL TANK VENT.
       • Coolant Temperature Sensor3 pages

         • Repair Instructions2 pages

           • Sensor refrigerant temperature, remove and install (M 2.5, M 2.8)
           • Sensor air intake temperature, remove and install (M 2.8)
         • Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.06 COOLANT TEMP.
       • DIS-Ignition Module5 pages

         • Repair Instructions › DIS ignition module, remove and install (M 2.8
         • Diagnostic Information and Procedures › Diagnostic Procedures4 pages

           • Quick Check F0:DATA LIST No.19 IGN. COIL CYL. 1+4
           • Quick Check F0:DATA LIST No.20 IGN. COIL CYL. 2+3
           • Quick Check F0:DATA LIST No.21 IGN. COIL CYL. 2+5
           • Quick Check F0:DATA LIST No.22 IGN. COIL CYL. 3+6
     • Simtec 56/56.1353 pages

       • Repair Instructions5 pages

         • Resonator remove and install
         • Engine compartment survey
         • Camshaft sensor remove and install
         • Accelerator pedal, remove and install
         • Control unit immobiliser, remove and install
       • Description and Operation3 pages

         • Illus. - Survey of Engine Comp. X 20 XEV
         • Function
         • Altered Technical Data - Petrol Engine Idle Speeds - CO Content
       • Component Locator3 pages

         • Function Diagram SIMTEC 56.0 (C 18 XE)
         • Survey of Engine Compartment, Astra-F (C 18 XE Engine)
         • Engine compartment survey
       • Specifications › Technical data engine management
       • Warnings, Disclaimers, Safety › Simtec 56/56.1 - General Safety Measures and Repair Instructions
       • Diagnostic Information and Procedures › Diagnostic Procedures171 pages

         • Simtec 56/56.1 - Introduction
         • Simtec 56/56.1 - Diagnosis
         • Simtec 56/56.1 - Read Trouble Code
         • Simtec 56/56.1 - Check Data List Parameters
         • Simtec 56/56.1 - Carry out Actuator Tests
         • Simtec 56/56.1 - Carry out Control Tests
         • Simtec 56/56.1 - Snapshot Mode
         • Simtec 56/56.1 - Final System Test
         • Simtec 56/56.1 - General Safety Measures and Repair Instructions
         • Survey of Vehicle
         • F2: TROUBLE CODE TABLE - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
         • F2: TROUBLE CODE TABLE - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 16 KNOCK SIGNAL CIRCUIT
         • F2: TROUBLE CODE TABLE - Trouble Code 19 INCORRECT RPM SIGNAL
         • F2: TROUBLE CODE TABLE - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 23 KNOCK SIGNAL OUT OF RANGE
         • F2: TROUBLE CODE TABLE - Trouble Code 24 NO VEHICLE SPEED SIGNAL
         • F2: TROUBLE CODE TABLE - Trouble Code 25 INJECTOR VALVE 1 VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 26 INJECTOR VALVE 2 VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 27 INJECTOR VALVE 3 VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 28 INJECTOR VALVE 4 VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 33 EGR VALVE VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 34 EGR VALVE VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 37 CHECK LIGHT VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 44 O2 SENSOR LEAN EXHAUST
         • F2: TROUBLE CODE TABLE - Trouble Code 45 O2 SENSOR RICH EXHAUST
         • F2: TROUBLE CODE TABLE - Trouble Code 46 SECOND. AIR PUMP RELAY VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 47 SECOND. AIR PUMP RELAY VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 48 BATTERY VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 49 BATTERY VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 55 REPLACE ECU
         • F2: TROUBLE CODE TABLE - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 59 IMMOBILISER NO OR WRONG CODING
         • F2: TROUBLE CODE TABLE - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 76 CONTINUOUS TORQUE CONTROL
         • F2: TROUBLE CODE TABLE - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 91 O2 SENSOR HEATING VOLTAGE HIGH
         • F2: TROUBLE CODE TABLE - Trouble Code 92 CAMSHAFT SENSOR INCORRECT SIGNAL
         • F2: TROUBLE CODE TABLE - Trouble Code 93 IMMOBILISER NO SIGNAL
         • F2: TROUBLE CODE TABLE - Trouble Code 94 IMMOBILISER WRONG SIGNAL
         • F2: TROUBLE CODE TABLE - Trouble Code 98 O2 SENSOR HEATING VOLTAGE LOW
         • F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
         • F0: DATA LIST - Test Step 02 TPS SIGNAL
         • F0: DATA LIST - Test Step 03 SIM. IDLE POS. SW
         • F0: DATA LIST - Test Step 04 SIM. PART POS. SW
         • F0: DATA LIST - Test Step 05 SIM. FULL POS. SW
         • F0: DATA LIST - Test Step 06 TRANSM. CODING
         • F0: DATA LIST - Test Step 07 INTAKE AIR TEMP.
         • F0: DATA LIST - Test Step 08 COOLANT TEMP.
         • F0: DATA LIST - Test Step 09 MASS AIR FLOW S.
         • F0: DATA LIST - Test Step 10 KNOCK CONTROL
         • F0: DATA LIST - Test Step 11 A/C INFORMAT. SW
         • F0: DATA LIST - Test Step 12 A/C COMPRESS. SW
         • F0: DATA LIST - Test Step 13 PARK/NEUTRAL SW.
         • F0: DATA LIST - Test Step 14 TORQUE CONTROL
         • F0: DATA LIST - Test Step 15 FUEL PUMP RELAY
         • F0: DATA LIST - Test Step 16 A/C CUTOFF RELAY
         • F0: DATA LIST - Test Step 17 EGR PULSE RATIO
         • F0: DATA LIST - Test Step 18 SEC. AIR PUMP REL
         • F0: DATA LIST - Test Step 19 FUEL TANK VENT.
         • F0: DATA LIST - Test Step 20 ENGINE SPEED LIM
         • F0: DATA LIST - Test Step 21 DESIRED IDLE
         • F0: DATA LIST - Test Step 22 ENGINE SPEED
         • F0: DATA LIST - Test Step 23 IAC INTEGRATOR
         • F0: DATA LIST - Test Step 24 IAC ADAPT. SLOPE
         • F0: DATA LIST - Test Step 25 IAC BLOCK LEARN
         • F0: DATA LIST - Test Step 26 O2 SENSOR LOOP
         • F0: DATA LIST - Test Step 27 O2 SENSOR
         • F0: DATA LIST - Test Step 28 AIR/FUEL RATIO
         • F0: DATA LIST - Test Step 29 O2 INTEGRATOR
         • F0: DATA LIST - Test Step 30 O2 BLM IDLE THR.
         • F0: DATA LIST - Test Step 31 O2 BLM PART THR.
         • F0: DATA LIST - Test Step 32 INJECTION PULSE
         • F0: DATA LIST - Test Step 33 SPARK ADVANCE
         • F0: DATA LIST - Test Step 34 KNOCK RTD. CYL. 1
         • F0: DATA LIST - Test Step 35 KNOCK RTD. CYL. 2
         • F0: DATA LIST - Test Step 36 KNOCK RTD. CYL. 3
         • F0: DATA LIST - Test Step 37 KNOCK RTD. CYL. 4
         • F0: DATA LIST - Test Step 38 CHECK LIGHT
         • F0: DATA LIST - Test Step 39 DIAG. REQUEST
         • F0: DATA LIST - Test Step 40 INJECTOR CUTOFF
         • F0: DATA LIST - Test Step 41 CONTROLLED IAC
         • F0: DATA LIST - Test Step 42 IMMOBILISER
         • F0: DATA LIST - Test Step 43 IMMOBILISER SIG.
         • F1: CONTROL CIRCUIT TEST - Number 08 COOLANT TEMP.
         • F1: CONTROL CIRCUIT TEST - Number 26 O2 SENSOR LOOP
         • F1: CONTROL CIRCUIT TEST - Number 27 O2 SENSOR
         • F5: ACTUATOR TEST - Number 1 IGN. COIL CYL 1+4
         • F5: ACTUATOR TEST - Number 2 IGN. COIL CYL 2+3
         • F5: ACTUATOR TEST - Number 3 FUEL PUMP REL.
         • F5: ACTUATOR TEST - Number 4 IDLE AIR CONTROL
         • F5: ACTUATOR TEST - Number 5 FUEL TANK VENT
         • F5: ACTUATOR TEST - Number 6 A/C CUTOFF REL
         • F5: ACTUATOR TEST - Number 7 SEC. AIR P. REL.
         • F5: ACTUATOR TEST - Number 8 EGR SOLENOID
         • F5: ACTUATOR TEST - Number 9 IMMO. SIG. TEST
         • F6: ADJUSTMENTS MIN. DES. IDLE
         • F7: PROGRAMMING - Note
         • F7: PROGRAMMING - Number 1 INIT. ECU
         • F7: PROGRAMMING - Number 2 IMMOBILISER
         • F8: ECU CONTROL - Number 1 RPM CONTROL
         • F8: ECU CONTROL - Number 2 IAC CONTROL
         • F8: ECU CONTROL - Number 3 INJ. CONTROL
         • Immob. Func. for Engine - Introduction
         • Immob. Func. for Engine - Diagnosis
         • Immob. Func. for Engine - Read Trouble Code
         • Immob. Func. for Engine - Check Data List Parameters
         • Immob. Func. for Engine - Carry out Actuator Tests
         • Immob. Func. for Engine - Carry out Control Tests
         • Immob. Func. for Engine - Snapshot Mode
         • Immob. Func. for Engine - Final System Test
         • Immob. Func. for Engine - General Safety Measures and Repair Instructions
         • Immobiliser Function for all Electronic Engine Systems
         • Survey of Vehicle (Simtec)
         • Simtec - F2: TROUBLE CODE TABLE - TC 59 IMMOBILISER NO OR WRONG CODING
         • Simtec - F2: TROUBLE CODE TABLE - TC 93 IMMOBILISER NO SIGNAL
         • Simtec - F2: TROUBLE CODE TABLE - TC 94 IMMOBILISER WRONG SIGNAL
         • Simtec - F0:DATA LIST - Test Step 01 IMMOBILISER
         • Simtec - F0:DATA LIST - Test Step 02 IMMOBILISER SIG.
         • Simtec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
         • Simtec - F7:PROGRAMMING IMMOBILISER
         • Introduction
         • Checking Equipment
         • Function Diagram SIMTEC 56.0 (C 18 XE)
         • Block Diagram SIMTEC 56.0
         • Block Diagram SIMTEC 56.1
         • Survey of Engine Compartment, Astra-F (C 18 XE Engine)
         • Features Specific to this System
         • Circuit Interruption with Activated Anti-theft Warning System/Immobiliser
         • Checking with TECH 1
         • TECH 1, Connect to Vehicle
         • Abbreviations, Definitions
         • F0: DATA LIST - Test Step 21 DESIRED IDLE
         • F0: DATA LIST - Test Step 22 ENGINE SPEED
         • F0: DATA LIST - Test Step 23 IAC INTEGRATOR
         • F0: DATA LIST - Test Step 24 IAC ADAPT. SLOPE
         • F0: DATA LIST - Test Step 25 IAC BLOCK LEARN
         • F0: DATA LIST - Test Step 31 O2 BLM PART THR.
         • F0: DATA LIST - Test Step 32 INJECTION PULSE
         • F0: DATA LIST - Test Step 34 KNOCK RTD. CYL.1
         • F0: DATA LIST - Test Step 35 KNOCK RTD. CYL.2
         • F0: DATA LIST - Test Step 36 KNOCK RTD. CYL.3
         • F0: DATA LIST - Test Step 37 KNOCK RTD. CYL.4
         • F0: DATA LIST - Test Step 39 DIAG. REQUEST
         • Explanation of Tables
         • Table 1, Diagnostic Plug (XD or X13) and Voltage Supply, Check
         • TABLE 2, TROUBLE CODES - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • TABLE 2, TROUBLE CODES - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • TABLE 2, TROUBLE CODES - Trouble Code 19 INCORRECT RPM SIGNAL
         • TABLE 2, TROUBLE CODES - Trouble Code 37 CHECK LIGHT VOLTAGE LOW
         • TABLE 2, TROUBLE CODES - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • TABLE 2, TROUBLE CODES - Trouble Code 76 CONTINUOUS TORQUE CONTROL
         • TABLE 2, TROUBLE CODES - Trouble Code 92 CAMSHAFT SENSOR INCORRECT SIGNAL
         • F5: ACTUATOR TEST - No. 08 SELECT ACTUATOR EGR SOLENOID
         • F8: ECU CONTROL - No. 01 SELECT CONTROL RPM CONTROL
         • F8: ECU CONTROL - No. 02 SELECT CONTROL CONTROLLED IAC
         • F1: CLOSED LOOP T - No. 01 COOLANT TEMP.
         • Circuit Diagram SIMTEC 56.0 Astra-F (Motor C 18 XE)
         • Complaints Table
         • Time Allowance
       • Technical Service Bulletins8 pages

         • Inoperative - Totally, Partially › Various Problems with Vehicles with SIMTEC Ign./Injection System
         • Shudder › Various calibration problems, poor control unit set-up./EPROM
         • No Start › Various calibration problems, poor control unit set-up./EPROM
         • Hesitation › Various calibration problems, poor control unit set-up./EPROM
         • Sluggish, Power Loss › Various calibration problems, poor control unit set-up./EPROM
         • Stalls › Various calibration problems, poor control unit set-up./EPROM
         • Warning Lights, Telltale2 pages

           • All Vehicles MY'94 with Multec/Simtec: TC 24 Set
           • Various calibration problems, poor control unit set-up./EPROM
       • Schematic and Routing Diagrams2 pages

         • Block Diagram SIMTEC 56.0
         • Block Diagram SIMTEC 56.1
       • Throttle Valve Housing › Repair Instructions › Throttle valve connection, remove and install
       • Throttle Valve Potentiometer4 pages

         • Repair Instructions › Throttle valve potentiometer, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F0: DATA LIST - Test Step 02 TPS SIGNAL
           • TABLE 2, TROUBLE CODES - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
       • Pressure Regulator3 pages

         • Repair Instructions2 pages

           • Fuel pressure regulator, remove and install
           • Fuel pressure, check
         • Technical Service Bulletins › Abrasion, Wear › Crankcase vent hose may chafe at pressure regulator clamp
       • Injection Valve11 pages

         • Repair Instructions › Injection valves, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures10 pages

           • F0: DATA LIST - Test Step 20 ENGINE SPEED LIM
           • TABLE 2, TROUBLE CODES - Trouble Code 25 INJECTOR VALVE 1 VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 26 INJECTOR VALVE 2 VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 27 INJECTOR VALVE 3 VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 28 INJECTOR VALVE 4 VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
           • F8: ECU CONTROL - No. 03 SELECT CONTROL INJ.CONTROL
       • Inductive Impulse Sensor3 pages

         • Repair Instructions2 pages

           • Crankshaft pulse generator, remove and install (without air conditioner)
           • Crankshaft pulse generator, remove and install (with air conditioner)
         • Diagnostic Information and Procedures › Diagnostic Procedures › F0: DATA LIST - Test Step 20 ENGINE SPEED LIM
       • Knocking Sensor4 pages

         • Repair Instructions › Knock sensor remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F0: DATA LIST - Test Step 10 KNOCK CONTROL
           • TABLE 2, TROUBLE CODES - Trouble Code 16 KNOCK SIGNAL CIRCUIT
           • TABLE 2, TROUBLE CODES - Trouble Code 23 KNOCK SIGNAL OUT OF RANGE
       • Fuel Pump6 pages

         • Repair Instructions2 pages

           • Fuel pressure, check
           • relay fuel pump, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures4 pages

           • F0: DATA LIST - Test Step 15 FUEL PUMP RELAY
           • TABLE 2, TROUBLE CODES - Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
           • F5: ACTUATOR TEST - No. 03 SELECT ACTUATOR FUEL PUMP REL.
       • Fuel Pump Relay12 pages

         • Repair Instructions › relay fuel pump, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures11 pages

           • F0: DATA LIST - Test Step 15 FUEL PUMP RELAY
           • F0: DATA LIST - Test Step 16 A/C CUTOFF RELAY
           • F0: DATA LIST - Test Step 18 SEC.AIR PUMP REL
           • TABLE 2, TROUBLE CODES - Trouble Code 46 SECOND. AIR PUMP RELAY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 47 SECOND. AIR PUMP RELAY VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
           • F5: ACTUATOR TEST - No. 06 SELECT ACTUATOR A/C CUTOFF RELAY
           • F5: ACTUATOR TEST - No. 07 SELECT ACTUATOR SEC.AIR P.REL
       • Oxygen Sensor22 pages

         • Repair Instructions › Lambda probe, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures21 pages

           • F0: DATA LIST - Test Step 26 O2 SENSOR LOOP
           • F0: DATA LIST - Test Step 27 O2 SENSOR
           • F0: DATA LIST - Test Step 29 O2 INTEGRATOR
           • F0: DATA LIST - Test Step 30 O2 BLM IDLE THR.
           • TABLE 2, TROUBLE CODES - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
           • TABLE 2, TROUBLE CODES - Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
           • RAFEL 2, TROUBLE CODES - Trouble Code 48 BATTERY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 49 BATTERY VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 91 O2 SENSOR HEATING VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 98 O2 SENSOR HEATING VOLTAGE LOW
           • F1: CLOSED LOOP T - No. 02 O2 SENSOR LOOP
           • F1: CLOSED LOOP T - No. 03 O2 SENSOR
       • Idle Air Control Stepper Motor2 pages

         • Repair Instructions › Idle speed stepper motor remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures › TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
       • Air Mass Meter4 pages

         • Repair Instructions › Hot film, mass air flow sensor, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F0: DATA LIST - Test Step 09 MASS AIR FLOW S.
           • TABLE 2, TROUBLE CODES - Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
       • Control Unit56 pages

         • Repair Instructions › Control unit, remove and install
         • Description and Operation › Trouble Code Table; Engine Control Units
         • Diagnostic Information and Procedures › Diagnostic Procedures53 pages

           • F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
           • F0: DATA LIST - Test Step 02 TPS SIGNAL
           • F0: DATA LIST - Test Step 03 SIM. IDLE POS.SW
           • F0: DATA LIST - Test Step 04 SIM. PART POS.SW
           • F0: DATA LIST - Test Step 05 SIM. FULL POS.SW
           • F0: DATA LIST - Test Step 06 TRANSM. CODING
           • F0: DATA LIST - Test Step 07 INTAKE AIR TEMP.
           • F0: DATA LIST - Test Step 08 COOLANT TEMP.
           • F0: DATA LIST - Test Step 09 MASS AIR FLOW S.
           • F0: DATA LIST - Test Step 10 KNOCK CONTROL
           • F0: DATA LIST - Test Step 11 A/C INFORMAT. SW.
           • F0: DATA LIST - Test Step 12 A/C COMPRESS. SW
           • F0: DATA LIST - Test Step 13 PARK/NEUTRAL SW.
           • F0: DATA LIST - Test Step 14 TORQUE CONTROL
           • F0: DATA LIST - Test Step 17 EGR PULSE RATIO
           • F0: DATA LIST - Test Step 28 AIR/FUEL RATIO
           • F0: DATA LIST - Test Step 30 O2 BLM IDLE THR.
           • F0: DATA LIST - Test Step 33 SPARK ADVANCE
           • F0: DATA LIST - Test Step 38 CHECK LIGHT
           • F0: DATA LIST - Test Step 40 INJECTOR CUTOFF
           • F0: DATA LIST - Test Step 41 IAC CONTROL
           • TABLE 2, TROUBLE CODES - Trouble Code 16 KNOCK SIGNAL CIRCUIT
           • TABLE 2, TROUBLE CODES - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 23 KNOCK SIGNAL OUT OF RANGE
           • TABLE 2, TROUBLE CODES - Trouble Code 24 NO VEHICLE SPEED SIGNAL
           • TABLE 2, TROUBLE CODES - Trouble Code 33 EGR VALVE VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 34 EGR VALVE VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 46 SECOND. AIR PUMP RELAY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 47 SECOND. AIR PUMP RELAY VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 55 REPLACE ECU
           • TABLE 2, TROUBLE CODES - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 91 O2 SENSOR HEATING VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 98 O2 SENSOR HEATING VOLTAGE LOW
           • Table 3, System Components
           • Table 4, Emergency Characteristics, Notes on "Engine Does Not Start"
           • F5: ACTUATOR TEST - No. 04 SELECT ACTUATOR IDLE AIR CONTR
           • F6: ADJUSTMENTS - No. 01 SELECT ADJUSTMN. MIN. DES. IDLE
           • F7: PROGRAMMING - Note
           • F7: PROGRAMMING - No. 01 SELECT PROGRAM. INIT. ECU
           • F8: ECU CONTROL - No. 03 SELECT CONTROL INJ.CONTROL
           • Terminal Asignment of Control Unit Plug (C 18 XE)
         • Technical Service Bulletins › Poor Start › TC 92/93. Engine only Starts after Repeated Attempts
       • Tank Ventilation Valve18 pages

         • Repair Instructions › Tank vent valve, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures17 pages

           • F0: DATA LIST - Test Step 19 FUEL TANK VENT.
           • TABLE 2, TROUBLE CODES - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
           • TABLE 2, TROUBLE CODES - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
           • TABLE 2, TROUBLE CODES - Trouble Code 81 INJECTOR VALVE 1 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 82 INJECTOR VALVE 2 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 83 INJECTOR VALVE 3 VOLTAGE LOW
           • TABLE 2, TROUBLE CODES - Trouble Code 84 INJECTOR VALVE 4 VOLTAGE LOW
           • F5: ACTUATOR TEST - No. 05 SELECT ACTUATOR FUEL TANK VENT
       • Coolant Temperature Sensor4 pages

         • Repair Instructions2 pages

           • Sensor intake air temperature, remove and install
           • Refrigerant temperature sensor, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F0: DATA LIST - Test Step 07 INTAKE AIR TEMP.
           • F0: DATA LIST - Test Step 08 COOLANT TEMP.
       • DIS-Ignition Module4 pages

         • Repair Instructions › DIS ignition module, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F0: DATA LIST - Test Step 33 SPARK ADVANCE
           • F5: ACTUATOR TEST - No. 01 SELECT ACTUATOR IGN. COIL CYL1+4
           • F5: ACTUATOR TEST - No. 02 SELECT ACTUATOR IGN. COIL CYL2+3
       • Ignition leads/connectors › Diagnostic Information and Procedures › Diagnostic Procedures2 pages

         • F5: ACTUATOR TEST - No. 01 SELECT ACTUATOR IGN. COIL CYL1+4
         • F5: ACTUATOR TEST - No. 02 SELECT ACTUATOR IGN. COIL CYL2+3
       • Wiring Harness › Diagnostic Information and Procedures › Diagnostic Procedures2 pages

         • Wiring Harness Coding
         • F5: ACTUATOR TEST - No. 04 SELECT ACTUATOR IDLE AIR CONTR
       • Air Filter Housing › Repair Instructions › Air filter housing, remove and install
     • Multec SZ237 pages

       • Repair Instructions4 pages

         • Engine compartment survey (X 16 SZ)
         • Intake air pre-heating, check
         • Knock module, remove and install (X 16 SZ)
         • Accelerator pedal, remove and install
       • Component Locator › Engine compartment survey (X 16 SZ)
       • Warnings, Disclaimers, Safety › MULTEC (X12SZ/X16SZ) - General Safety Measures and Repair Instructions
       • Diagnostic Information and Procedures › Diagnostic Procedures159 pages

         • Immob. Func. for Engine - Introduction
         • Immob. Func. for Engine - Diagnosis
         • Immob. Func. for Engine - Read Trouble Code
         • Immob. Func. for Engine - Check Data List Parameters
         • Immob. Func. for Engine - Carry out Actuator Tests
         • Immob. Func. for Engine - Carry out Control Tests
         • Immob. Func. for Engine - Snapshot Mode
         • Immob. Func. for Engine - Final System Test
         • Immob. Func. for Engine - General Safety Measures and Repair Instructions
         • Survey of Vehicle (Multec)
         • Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
         • Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
         • Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
         • Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
         • Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
         • Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
         • Multec - F7: PROGRAMMING IMMOBILISER
         • MULTEC (X12SZ/X16SZ) - Introduction
         • MULTEC (X12SZ/X16SZ) - Survey of Systems Table
         • MULTEC (X12SZ/X16SZ) - Diagnosis
         • MULTEC (X12SZ/X16SZ) - Vehicle Systems, Model Year '94
         • MULTEC (X12SZ/X16SZ) - General Safety Measures and Repair Instructions
         • MULTEC (X12SZ/X16SZ) - Survey of Vehicles
         • F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
         • F2:TROUBLE CODE TABLE Trouble Code 16 KNOCK SIGNAL CIRCUIT
         • F2:TROUBLE CODE TABLE Trouble Code 18 KNOCK CONTROL SYSTEM
         • F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
         • F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
         • F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
         • F2:TROUBLE CODE TABLE Trouble Code 43 LINEAR EGR SYSTEM
         • F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
         • F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
         • F2:TROUBLE CODE TABLE Trouble Code 47 LINEAR EGR POSITION
         • F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 76 CONTINUOUS TORQUE CONTROL
         • F2:TROUBLE CODE TABLE Trouble Code 93 QUAD DRIVER MODULE (QDM)
         • Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
         • Quick Check F0:DATA LIST No.05 ENGINE SPEED
         • Quick Check F0:DATA LIST No.06 DESIRED IDLE
         • Quick Check F0:DATA LIST No.07 IAC CNTR. ENABLE
         • Quick Check F0:DATA LIST No.08 IDLE AIR CONTROL
         • Quick Check F0:DATA LIST No.09 02 SENSOR LOOP
         • Quick Check F0:DATA LIST No.11 02 INTEGRATOR
         • Quick Check F0:DATA LIST No.12 02 BLM ENABLE
         • Quick Check F0:DATA LIST No.13 02 BLM CELL NO.
         • Quick Check F0:DATA LIST No.14 02 BLM CELL CONT
         • Quick Check F0:DATA LIST No.15 02 TOGGLE RATE
         • Quick Check F0:DATA LIST No.16 EGR POSITION CMD
         • Quick Check F0:DATA LIST No.17 EGR POS. FDBK
         • Quick Check F0:DATA LIST No.18 AIR/FUEL RATIO
         • Quick Check F0:DATA LIST No.19 POWER ENRICHMENT
         • Quick Check F0:DATA LIST No.20 CLEAR FLOOD MODE
         • Quick Check F0:DATA LIST No.21 DEC. FUEL CUTOFF
         • Quick Check F0:DATA LIST No.25 KNOCK PULSES
         • Quick Check F0:DATA LIST No.26 KNOCK VOLTAGE
         • Quick Check F0:DATA LIST No.31 PARK/NEUTRAL SW.
         • Quick Check F0:DATA LIST No.32 TORQUE CONTROL
         • Quick Check F0:DATA LIST No.34 SPARK ADVANCE
         • Quick Check F0:DATA LIST No.36 DIAG. REQUEST
         • Quick Check F0:DATA LIST No.37 SPARK TABLE 91
         • Quick Check F0:DATA LIST No.38 SPARK TABLE 95
         • Quick Check F0:DATA LIST No.39 DES. IDLE ADJUST
         • Quick Check F0:DATA LIST No.40 IDLE ADJUST
         • Quick Check F0:DATA LIST No.41 DESIRED IDLE P-N
         • Quick Check F0:DATA LIST No.42 IDLE ADJUST P-N
         • Quick Check F0:DATA LIST No.43 DES. IDLE DRIVE
         • Quick Check F0:DATA LIST No.44 IDLE ADJ. DRIVE
         • Introduction
         • The Checking System
         • General Instructions/Safety Measures
         • Checking Equipment
         • Survey of System Survey of Engine Compartment (X16SZ)
         • Survey of System Block Diagram Multec (X16SZ)
         • Abbreviations, Definitions
         • Features Specific to this System
         • Checking with TECH 1
         • F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
         • F0: DATA LIST - Test Step 02 COOLANT TEMP.
         • F0: DATA LIST - Test Step 03 MAP SENSOR
         • F0: DATA LIST - Test Step 04 TPS SIGNAL
         • F0: DATA LIST - Test Step 05 ENGINE SPEED
         • F0: DATA LIST - Test Step 06 DESIRED IDLE
         • F0: DATA LIST - Test Step 07 IAC CNTR. ENABLE
         • F0: DATA LIST - Test Step 08 IDLE AIR CONTROL
         • F0: DATA LIST - Test Step 09 O2 SENSOR LOOP
         • F0: DATA LIST - Test Step 10 O2 SENSOR
         • F0: DATA LIST - Test Step 11 O2 INTEGRATOR
         • F0: DATA LIST - Test Step 12 O2 BLM CELL CONT
         • F0: DATA LIST - Test Step 13 O2 BLM CELL NO.
         • F0: DATA LIST - Test Step 14 O2 BLM ENABLE
         • F0: DATA LIST - Test Step 15 O2 TOGGLE RATE
         • F0: DATA LIST - Test Step 16 EGR POSITION CMD
         • F0: DATA LIST - Test Step 17 EGR POSITION FDBK.
         • F0: DATA LIST - Test Step 18 AIR/FUEL RATIO
         • F0: DATA LIST - Test Step 19 POWER ENRICHMENT
         • F0: DATA LIST - Test Step 20 CLEAR FLOOD MODE
         • F0: DATA LIST - Test Step 21 DEC. FUEL CUTOFF
         • F0: DATA LIST - Test Step 23 VEHICLE SPEED
         • F0: DATA LIST - Test Step 24 VEHICLE SP. PULSE
         • F0: DATA LIST - Test Step 25 KNOCK PULSES
         • F0: DATA LIST - Test Step 26 KNOCK VOLTAGE
         • F0: DATA LIST - Test Step 27 KNOCK RTD. CYL 1,4
         • F0: DATA LIST - Test Step 28 KNOCK RTD. CYL 4,1
         • F0: DATA LIST - Test Step 29 KNOCK RTD. CYL 2,3
         • F0: DATA LIST - Test Step 30 KNOCK RTD. CYL 3,2
         • F0: DATA LIST - Test Step 31 PARK/NEUTRAL SW.
         • F0: DATA LIST - Test Step 32 TORQUE CONTROL
         • F0: DATA LIST - Test Step 33 INJECTION PULSE
         • F0: DATA LIST - Test Step 34 SPARK ADVANCE
         • F0: DATA LIST - Test Step 35 FUEL PUMP RELAY
         • F0: DATA LIST - Test Step 36 DIAG. REQUEST
         • F0: DATA LIST - Test Step 37 SPARK TABLE 91
         • F0: DATA LIST - Test Step 38 SPARK TABLE 95
         • F0: Dtenliste - Test Step 39 DES. IDLE ADJUST
         • F0: DATA LIST - Test Step 40 IDLE ADJUST
         • F0: DATA LIST - Test Step 41 DESIRED IDLE P-N
         • F0: DATA LIST - Test Step 42 IDLE ADJUST P-N
         • F0: DATA LIST - Test Step 43 DES. IDLE DRIVE
         • F0: DATA LIST - Test Step 44 IDLE ADJ. DRIVE
         • Table 1, Diagnostic Plug and Voltage Supply, Check
         • Table 2, Multec (X 12 SZ / X 16 SZ) F2: TROUBLE CODE
         • F2:Trouble Code Table - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
         • F2:Trouble Code Table - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 16 KNOCK SIGNAL CIRCUIT
         • F2:Trouble Code Table - Trouble Code 18 KNOCK CONTROL SYSTEM
         • F2:Trouble Code Table - Trouble Code 19 INCORRECT RPM SIGNAL
         • F2:Trouble Code Table - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 24 NO VEHICLE SPEED SIGNAL
         • F2:Trouble Code Table - Trouble Code 25 INJECTOR VALVE VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 33 MAP SENSOR VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 34 MAP SENSOR VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 35 IDLE AIR CONTROL
         • F2:Trouble Code Table - Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 43 LINEAR EGR SYSTEM
         • F2:Trouble Code Table - Trouble Code 44 LEAN EXHAUST
         • F2:Trouble Code Table - Trouble Code 45 RICH EXHAUST
         • F2:Trouble Code Table - Trouble Code 47 LINEAR EGR POSITION
         • F2:Trouble Code Table - Trouble Code 49 BATTERY VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 51 REPLACE ECU OR PROM
         • F2:Trouble Code Table - Trouble Code 55 REPLACE ECU
         • F2:Trouble Code Table - Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
         • F2:Trouble Code Table - Trouble Code 76 CONTINUOUS TORQUE CONTROL
         • F2:Trouble Code Table - Trouble Code 81 INJECTOR VALVE VOLTAGE HIGH
         • F2:Trouble Code Table - Trouble Code 93 QUAD DRIVER MODULE (QDM)
         • Table 3, Control Unit Coding
         • Table 4, Engine Does Not Start
         • Quick Check F5:ACTUATOR TEST No. 01 SELECT ACTUATOR IDLE AIR CONTROL
         • Quick Check F5:ACTUATOR TEST No. 02 SELECT ACTUATOR QUAD DRIVER TEST
         • Quick Check F5:ACTUATOR TEST No. 03 SELECT ACTUATOR IGN. COIL CYL1+4
         • Quick Check F5:ACTUATOR TEST No. 04 SELECT ACTUATOR IGN. COIL CYL2+3
         • Quick Check F5:ACTUATOR TEST No. 05 SELECT ACTUATOR FUEL PUMP RELAY
         • Quick Check F5:ACTUATOR TEST No. 06 SELECT ACTUATOR FUEL INJECTOR
         • Quick Check F5:ACTUATOR TEST No. 07 SELECT ACTUATOR FUEL TANK VENT.
         • F6:MISCELLANEOUS TESTS
         • F0:ADJUSTMENTS
         • F1:ECU RESET
         • F6:MISCELLANEOUS TESTS No. 01 IDLE ADJUST
         • F6:MISCELLANEOUS TESTS No. 02 IDLE ADJ. DRIVE
         • F6:MISCELLANEOUS TESTS No. 03 IDLE ADJUST P-N
         • F6:MISCELLANEOUS TESTS No.03 SELECT RESET IDLE ADJ. P-N
         • Quick Check F8:ECU CONTROL RPM CONTROL
         • Table 8, Trouble-shooting Chart
         • Terminal Assignment
         • Time Allowance
       • Other Information6 pages

         • MULTEC (X12SZ/X16SZ) - Introduction
         • MULTEC (X12SZ/X16SZ) - Survey of Systems Table
         • MULTEC (X12SZ/X16SZ) - Diagnosis
         • MULTEC (X12SZ/X16SZ) - Vehicle Systems, Model Year '94
         • MULTEC (X12SZ/X16SZ) - General Safety Measures and Repair Instructions
         • MULTEC (X12SZ/X16SZ) - Survey of Vehicles
       • Technical Service Bulletins6 pages

         • Shudder › Various calibration problems, poor control unit set-up./EPROM
         • No Start › Various calibration problems, poor control unit set-up./EPROM
         • Hesitation › Various calibration problems, poor control unit set-up./EPROM
         • Sluggish, Power Loss › Various calibration problems, poor control unit set-up./EPROM
         • Stalls › Various calibration problems, poor control unit set-up./EPROM
         • Warning Lights, Telltale › Various calibration problems, poor control unit set-up./EPROM
       • Throttle Valve Housing4 pages

         • Repair Instructions3 pages

           • Illustration - throttle valve injection housing
           • Throttle valve injection housing, remove and install
           • Throttle valve injection housing upper part, remove and install
         • Component Locator › Illustration - throttle valve injection housing
       • Throttle Valve Potentiometer4 pages

         • Repair Instructions › Throttle valve potentiometer, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • Quick Check F0:DATA LIST No.04 TPS SIGNAL
       • Intake Pipe Pressure Sensor4 pages

         • Repair Instructions › Intake pipe pressure gauge, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 33 MAP SENSOR VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 34 MAP SENSOR VOLTAGE LOW
           • Quick Check F0:DATA LIST No.03 MAP SENSOR
       • Pressure Regulator › Repair Instructions2 pages

         • Fuel pressure regulator, fuel pressure regulator membrane, remove and install
         • Fuel pressure, check
       • Injection Valve5 pages

         • Repair Instructions › Injection valve, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures4 pages

           • F2:TROUBLE CODE TABLE Trouble Code 25 INJECTOR VALVE VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 81 INJECTOR VALVE VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.33 INJECTION PULSE
       • Inductive Impulse Sensor › Repair Instructions2 pages

         • Crankshaft pulse pick-up, remove and install (X 16 SZ, X 16 SZR)
         • Gap between crankshaft pulse pick-up and increment disc, check (X 16 SZ, 16 NZR and X 16 SZR)
       • Knocking Sensor6 pages

         • Repair Instructions › knock sensor, remove and install (X 16 SZ, 16 NZR and X 16 SZR)
         • Diagnostic Information and Procedures › Diagnostic Procedures4 pages

           • Quick Check F0:DATA LIST No.27 KNOCK RTD. CYL 1,4
           • Quick Check F0:DATA LIST No.28 KNOCK RTD. CYL 4,1
           • Quick Check F0:DATA LIST No.29 KNOCK RTD. CYL 2,3
           • Quick Check F0:DATA LIST No.30 KNOCK RTD. CYL 3,2
         • Technical Service Bulletins › Warning Lights, Telltale › Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
       • Fuel Pump › Repair Instructions2 pages

         • Fuel pressure, check
         • Fuel pump relay, remove and install
       • Fuel Pump Relay3 pages

         • Repair Instructions › Fuel pump relay, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F2:TROUBLE CODE TABLE Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.35 FUEL PUMP RELAY
       • Oxygen Sensor2 pages

         • Repair Instructions › Oxygen sensor, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.10 02 SENSOR
       • Idle Air Control Stepper Motor › Repair Instructions › Idle speed stepper motor, remove and install
       • Control Unit8 pages

         • Repair Instructions2 pages

           • Engine control unit, remove and install
           • Programme memory, remove and install (X 16 SZ, 16 LZ2, C 18 NZ)
         • Description and Operation › Trouble Code Table; Engine Control Units
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • MULTEC (X12SZ/X16SZ) - Survey of Control Units, Table 3
           • F2:TROUBLE CODE TABLE Trouble Code 51 REPLACE ECU OR PROM
           • F2:TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
         • Other Information › MULTEC (X12SZ/X16SZ) - Survey of Control Units, Table 3
         • Technical Service Bulletins › Warning Lights, Telltale › Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
       • Tank Ventilation Valve3 pages

         • Repair Instructions › Tank vent valve, remove and install (X 16 SZ, 16 NZR and X 16 SZR)
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • Quick Check F0:DATA LIST No.22 FUEL TANK VENT.
           • F0: DATA LIST - Test Step 22 FUEL TANK VENT.
       • Coolant Temperature Sensor4 pages

         • Repair Instructions › Refrigerant temperature sensor remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 NZR, X 16 SZ, X 16 SZR)
         • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

           • F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
           • Quick Check F0:DATA LIST No.02 COOLANT TEMP.
       • Odometer Frequency Sensor › Diagnostic Information and Procedures › Diagnostic Procedures2 pages

         • Quick Check F0:DATA LIST No.23 VEHICLE SPEED
         • Quick Check F0:DATA LIST No.24 VEHICLE SP. PULSE
       • DIS-Ignition Module5 pages

         • Repair Instructions › DIS ignition module, remove and install (X 16 SZ, 16 NZR and X 16 SZR)
         • Diagnostic Information and Procedures › Diagnostic Procedures4 pages

           • F2:TROUBLE CODE TABLE Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
           • F2:TROUBLE CODE TABLE Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
           • F2:TROUBLE CODE TABLE Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
       • Air Filter Housing › Repair Instructions3 pages

         • Air filter housing, air flow guide Illustration air filter housing, air flow guide
         • Air filter housing, remove and install
         • Resonator, remove and install
     • Multec S382 pages

       • Repair Instructions7 pages

         • Air intake tube, remove and install (X 16 XEL)
         • Resonator remove and install
         • Camshaft sensor remove and install
         • Accelerator pedal, remove and install
         • Control unit immobiliser, remove and install
         • Special service tools
         • Air filter housing, remove and install
       • Description and Operation3 pages

         • Engine Management System Multec-S X16XEL
         • Differences Between Multec-S in C 16 XE and X 16 XEL
         • Altered Technical Data - Petrol Engine Idle Speeds - CO Content
       • Specifications › Technical data recommended torque values
       • Special Tools and Equipment › Checking Equipment
       • Warnings, Disclaimers, Safety › General Instructions/Safety Measures
       • Diagnostic Information and Procedures › Diagnostic Procedures116 pages

         • Introduction
         • The Checking System
         • General Instructions/Safety Measures
         • Checking Equipment
         • Abbreviations, Definitions
         • Features Specific to this System
         • Checking with Tech 1
         • F0:Data List Test Step 01 BATTERY VOLTAGE
         • F0:Data List Test Step 02 DIAG. REQUEST
         • F0:Data List Test Step 03 IMMOBILISER
         • F0:Data List Test Step 04 IMMOBILISER SIG.
         • F0:Data List Test Step 09 A/C INFORMAT. SW
         • F0:Data List Test Step 10 A/C LOAD SIGNAL
         • F0:Data List Test Step 11 PARK/NEUTRAL SW.
         • F0:Data List Test Step 22 SEC.AIR PUMP REL
         • F0:Data List Test Step 23 AIR CONTROL SOL.
         • F0:Data List Test Step 28 O2 SENSOR LOOP
         • F0:Data List Test Step 30 O2 INTEGRATOR
         • F0:Data List Test Step 31 O2 BLM ENABLE
         • F0:Data List Test Step 32 O2 BLM CELL NO.
         • F0:Data List Test Step 33 O2 BLM CELL CONT
         • F0:Data List Test Step 34 ENGINE SPEED
         • F0:Data List Test Step 43 IDLE AIR CONTROL
         • F0:Data List Test Step 48 TORQUE CONTROL
         • F0:Data List Test Step 49 POWER ENRICHMENT
         • Additional Fault Diagnosis - No.02 Fuel Consumption Signal
         • F2:Trouble Codes - Trouble Code No. 19 INCORRECT RPM SIGNAL
         • F2:Trouble Codes - Trouble Code No. 43 LINEAR EGR SYSTEM
         • F2:Trouble Codes - Trouble Code No. 47 LINEAR EGR POSITION
         • F2:Trouble Codes - Trouble Code No. 69 INTAKE AIR TEMP. VOLTAGE LOW
         • F2:Trouble Codes - Trouble Code No. 71 INTAKE AIR TEMP. VOLTAGE HIGH
         • F2:Trouble Codes - Trouble Code No. 83 IMMOBILISER NO OR WRONG CODING
         • F2:Trouble Codes - Trouble Code No. 84 IMMOBILISER NO SIGNAL
         • F2:Trouble Codes - Trouble Code No. 85 IMMOBILISER WRONG SIGNAL
         • Quick Check F5:Actuator Test IDLE AIR CONTR
         • Quick Check F5:Actuator Test QUAD DRIVER T.
         • Quick Check F5:Actuator Test AIR CONTR. SOL
         • Quick Check F5:Actuator Test SEC. AIR P.REL
         • Quick Check F5:Actuator Test IMMO.SIG. TEST
         • Quick Check F5:Actuator Test LINEAR EGR
         • F6:Miscellaneous Tests (F0:Adjustments/F1:ECU Reset)
         • F6:Miscellaneous Tests F0:Adjustments IDLE ADJ. P-N (AT Vehicles)
         • F6:Miscellaneous Tests F1:Reset O2 BLM CELLS
         • F6:Miscellaneous Tests F1:Reset IAC BLM CELLS
         • F7:Programming IMMOBILISER
         • F8:ECU Control RPM CONTROL
         • Table 8, Trouble-shooting Chart
         • Table 4, Engine Does Not Start
         • Terminal Assignment
         • Excerpt from Circuit Diagram Astra- F
         • Time Allowance
         • Multec-S - Introduction
         • Multec-S - Diagnosis
         • Multec-S - Read Trouble Code
         • Multec-S - Check Data List Parameters
         • Multec-S - Carry out Actuator Tests
         • Multec-S - Carry out Control Tests
         • Multec-S - Snapshot Mode
         • Multec-S - Final System Test
         • Multec-S - General Safety Measures and Repair Instructions
         • Survey of Vehicle
         • F2: TROUBLE CODE TABLE - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • F2: TROUBLE CODE TABLE - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
         • F0: DATA LIST - Test Step 02 DIAG. REQUEST
         • F0: DATA LIST - Test Step 04 IMMOBILISER SIG.
         • F0: DATA LIST - Test Step 07 COOLANT TEMP.
         • F0: DATA LIST - Test Step 08 INTAKE AIR TEMP.
         • F0: DATA LIST - Test Step 09 A/C INFORMAT. SW
         • F0: DATA LIST - Test Step 10 A/C LOAD SIGNAL
         • F0: DATA LIST - Test Step 11 PARK/NEUTRAL SW.
         • F0: DATA LIST - Test Step 23 AIR CONTROL SOL.
         • F0: DATA LIST - Test Step 24 EGR POSITION CMD
         • F0: DATA LIST - Test Step 25 EGR POS. FDBK
         • F0: DATA LIST - Test Step 29 AIR/FUEL RATIO
         • F0: DATA LIST - Test Step 34 ENGINE SPEED
         • F0: DATA LIST - Test Step 35 DESIRED IDLE
         • F0: DATA LIST - Test Step 36 DES. IDLE ADJUST
         • F0: DATA LIST - Test Step 37 IDLE ADJUST
         • F0: DATA LIST - Test Step 38 DESIRED IDLE P-N
         • F0: DATA LIST - Test Step 39 IDLE ADJUST P-N
         • F0: DATA LIST - Test Step 40 DES. IDLE DRIVE
         • F0: DATA LIST - Test Step 41 IDLE ADJ. DRIVE
         • F0: DATA LIST - Test Step 42 IAC CNTR. ENABLE
         • F0: DATA LIST - Test Step 45 ENGINE LOAD
         • F0: DATA LIST - Test Step 47 VEHICLE SPEED
         • F0: DATA LIST - Test Step 48 TORQUE CONTROL
         • F0: DATA LIST - Test Step 49 POWER ENRICHMENT
         • F0: DATA LIST - Test Step 52 INJECTOR CUTOFF
         • F5: ACTUATOR TEST - Number 1 IDLE AIR CONTROL
         • F5: ACTUATOR TEST - Number 2 FUEL PUMP REL.
         • F5: ACTUATOR TEST - Number 9 AIR CONTR. SOL
         • F5: ACTUATOR TEST - Number 10 SEC. AIR P. REL
         • F6: MISCELLANEOUS TESTS; F0: ADJUSTMENTS IDLE ADJUST (MT Vehicles only)
         • F6: MISCELLANEOUS TESTS; F0: ADJUSTMENTS IDLE ADJ. DRIVE (AT Vehicles only)
         • F6: MISCELLANEOUS TESTS; F0: ADJUSTMENTS IDLE ADJ. P-N (AT Vehicles only)
         • F6: MISCELLANEOUS TESTS; F1: RESET IAC BLM CELLS
         • F6: MISCELLANEOUS TESTS; F0: RESET IDLE ADJUST (MT or AT Vehicles)
         • F8: ECU CONTROL RPM CONTROL
         • Immob. Func. for Engine - Introduction
         • Immob. Func. for Engine - Diagnosis
         • Immob. Func. for Engine - Read Trouble Code
         • Immob. Func. for Engine - Check Data List Parameters
         • Immob. Func. for Engine - Carry out Actuator Tests
         • Immob. Func. for Engine - Carry out Control Tests
         • Immob. Func. for Engine - Snapshot Mode
         • Immob. Func. for Engine - Final System Test
         • Immob. Func. for Engine - General Safety Measures and Repair Instructions
         • Survey of Vehicle (Multec)
         • Multec - F2:TROUBLE CODES - TC 83 IMMOBILISER NO OR WRONG CODING
         • Multec - F2:TROUBLE CODES - TC 84 IMMOBILISER NO SIGNAL
         • Multec - F2:TROUBLE CODES - TC 85 IMMOBILISER WRONG SIGNAL
         • Multec - F0: DATA LIST - Test Step 01 IMMOBILISER SIG.
         • Multec - F0: DATA LIST - Test Step 02 IMMOBILISER
         • Multec - F5:ACTUATOR TEST - Number 1 IMMO. SIG. TEST
         • Multec - F7: PROGRAMMING IMMOBILISER
       • Other Information4 pages

         • Introduction
         • The Checking System
         • Abbreviations, Definitions
         • Features Specific to this System
       • Technical Service Bulletins13 pages

         • Noise, Vibration, Rattle › Rattling from Toothed Belt Tensioner
         • Shudder › Various calibration problems, poor control unit set-up./EPROM
         • No Start2 pages

           • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
           • Various calibration problems, poor control unit set-up./EPROM
         • Hesitation › Various calibration problems, poor control unit set-up./EPROM
         • Poor Start2 pages

           • After Engine Starting, Greatly Increased Idle Speed
           • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
         • Rough Idle › After Engine Starting, Greatly Increased Idle Speed
         • Sluggish, Power Loss › Various calibration problems, poor control unit set-up./EPROM
         • Stalls2 pages

           • Engine Stalls and Cannot be Restarted Immediately / No Ignition Spark
           • Various calibration problems, poor control unit set-up./EPROM
         • Surge, Miss, Chuggle › After Engine Starting, Greatly Increased Idle Speed
         • Warning Lights, Telltale › Various calibration problems, poor control unit set-up./EPROM
       • Throttle Valve Housing3 pages

         • Repair Instructions › Throttle valve connection, remove and install (X 16 XEL)
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F2: TROUBLE CODE TABLE - Trouble Code 66 BROKEN THROTTLE POSITION SENSOR HOSE
           • F0: DATA LIST - Test Step 13 CLEAR FLOOD MODE
       • Throttle Valve Potentiometer8 pages

         • Repair Instructions › Throttle valve potentiometer, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures7 pages

           • F0:Data List Test Step 05 TPS SIGNAL
           • F0:Data List Test Step 45 ENGINE LOAD
           • F2:Trouble Codes - Trouble Code No. 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • F0: DATA LIST - Test Step 05 TPS SIGNAL
       • Intake Pipe Pressure Sensor7 pages

         • Repair Instructions › Pressure sensor intake tube, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures6 pages

           • F2:Trouble Codes - Trouble Code No. 33 MAP SENSOR VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 34 MAP SENSOR VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 66 BROKEN THROTTLE POSITION SENSOR HOSE
           • F2: TROUBLE CODE TABLE - Trouble Code 33 MAP SENSOR VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 34 MAP SENSOR VOLTAGE LOW
           • F0: DATA LIST - Test Step 06 MAP SENSOR
       • Pressure Regulator4 pages

         • Repair Instructions2 pages

           • Fuel pressure, check
           • Fuel pressure regulator, remove and install(X 16 XEL)
         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • F0:Data List Test Step 06 MAP SENSOR
           • F2:Trouble Codes - Trouble Code No. 66 BROKEN THROTTLE POSITION SENSOR HOSE
       • Injection Valve15 pages

         • Repair Instructions › Injection valves, remove and install (X 16 XEL)
         • Diagnostic Information and Procedures › Diagnostic Procedures14 pages

           • F0:Data List Test Step 44 INJECTION PULSE
           • F0:Data List Test Step 52 INJECTOR CUTOFF
           • F2:Trouble Codes - Trouble Code No. 17 FUEL INJECTOR CIRCUIT(S)
           • F2:Trouble Codes - Trouble Code No. 18 KNOCK FILTER MODULE
           • Quick Check F5:Actuator Test INJ.CIRCUIT T.
           • F8:ECU Control INJ.CONTROL
           • F2: TROUBLE CODE TABLE - Trouble Code 17 FUEL INJECTOR CIRCUIT(S)
           • F2: TROUBLE CODE TABLE - Trouble Code 28 FUEL PUMP RELAY CONTACT PROBLEM
           • F2: TROUBLE CODE TABLE - Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
           • F5: ACTUATOR TEST - Number 6 INJ. CIRCUIT T.
           • F8: ECU CONTROL INJ. CONTROL
       • Inductive Impulse Sensor3 pages

         • Repair Instructions2 pages

           • Crankshaft pulse generator, remove and install
           • Reference dimension between crankshaft pulse generator and incremental disc, check
         • Diagnostic Information and Procedures › Diagnostic Procedures › F0: DATA LIST - Test Step 44 INJECTION PULSE
       • Knocking Sensor24 pages

         • Repair Instructions › Knock sensor remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures22 pages

           • F0:Data List Test Step 15 KNOCK VOLTAGE
           • F0:Data List Test Step 16 KNOCK PULSES
           • F0:Data List Test Step 17 KNOCK CELL NO.
           • F0:Data List Test Step 18 KNOCK RTD. CYL.1
           • F0:Data List Test Step 19 KNOCK RTD. CYL.2
           • F0:Data List Test Step 20 KNOCK RTD. CYL.3
           • F0:Data List Test Step 21 KNOCK RTD. CYL.4
           • Additional Fault Diagnosis - No.01 Camshaft Sensor
           • F2:Trouble Codes - Trouble Code No. 13 O2 SENSOR OPEN CIRCUIT
           • F2:Trouble Codes - Trouble Code No. 16 KNOCK SIGNAL CIRCUIT
           • F6:Miscellaneous Tests F1:Reset KNOCK CELLS
           • Exhaust Emissions Test F1:Circuit Test No.28 - O2 SENSOR LOOP
           • F2: TROUBLE CODE TABLE - Trouble Code 16 KNOCK SIGNAL CIRCUIT
           • F2: TROUBLE CODE TABLE - Trouble Code 18 KNOCK FILTER MODULE
           • F0: DATA LIST - Test Step 15 KNOCK VOLTAGE
           • F0: DATA LIST - Test Step 16 KNOCK PULSES
           • F0: DATA LIST - Test Step 17 KNOCK CELL NO.
           • F0: DATA LIST - Test Step 18 KNOCK RTD. CYL. 1
           • F0: DATA LIST - Test Step 19 KNOCK RTD. CYL. 2
           • F0: DATA LIST - Test Step 20 KNOCK RTD. CYL. 3
           • F0: DATA LIST - Test Step 21 KNOCK RTD. CYL. 4
           • F6: MISCELLANEOUS TESTS; F1: RESET KNOCK CELLS
         • Technical Service Bulletins › Warning Lights, Telltale › Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
       • Fuel Pump7 pages

         • Repair Instructions2 pages

           • Fuel pressure, check
           • Relay fuel pump, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures5 pages

           • F0:Data List Test Step 12 FUEL PUMP RELAY
           • F2:Trouble Codes - Trouble Code No. 28 FUEL PUMP RELAY CONTACT PROBLEM
           • F2:Trouble Codes - Trouble Code No. 29 FUEL PUMP RELAY VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 32 FUEL PUMP RELAY VOLTAGE HIGH
           • Quick Check F5:Actuator Test FUEL PUMP REL.
       • Fuel Pump Relay23 pages

         • Repair Instructions › Relay fuel pump, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures22 pages

           • F0:Data List Test Step 12 FUEL PUMP RELAY
           • F0:Data List Test Step 50 A/C RELAY
           • F2:Trouble Codes - Trouble Code No. 28 FUEL PUMP RELAY CONTACT PROBLEM
           • F2:Trouble Codes - Trouble Code No. 29 FUEL PUMP RELAY VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 32 FUEL PUMP RELAY VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 33 MAP SENSOR VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 34 MAP SENSOR VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 52 SECOND. AIR PUMP RELAY VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 87 A/C CUTOFF RELAY VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 88 A/C CUTOFF RELAY VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 92 HALL SENSOR CIRCUIT
           • Quick Check F5:Actuator Test FUEL PUMP REL.
           • Quick Check F5:Actuator Test A/C RELAY
           • F2: TROUBLE CODE TABLE - Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 52 SECOND. AIR PUMP RELAY VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 53 SECOND. AIR PUMP RELAY VOLTAGE HIGH
           • F0: DATA LIST - Test Step 12 FUEL PUMP RELAY
           • F0: DATA LIST - Test Step 22 SEC. AIR PUMP REL
           • F0: DATA LIST - Test Step 50 A/C RELAY
           • F0: DATA LIST - Test Step 51 DEC. FUEL CUTOFF
           • F5: ACTUATOR TEST - Number 8 A/C RELAY
       • Oxygen Sensor24 pages

         • Repair Instructions › Lambda probes, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures23 pages

           • F0:Data List Test Step 13 CLEAR FLOOD MODE
           • F0:Data List Test Step 27 O2 SENSOR
           • F0:Data List Test Step 29 AIR/FUEL RATIO
           • F2:Trouble Codes - Trouble Code No. 44 LEAN EXHAUST
           • F2:Trouble Codes - Trouble Code No. 45 RICH EXHAUST
           • Exhaust Emissions Test F1:Circuit Test No.27 - O2 SENSOR
           • F2: TROUBLE CODE TABLE - Trouble Code 13 O2 SENSOR OPEN CIRCUIT
           • F2: TROUBLE CODE TABLE - Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 44 LEAN EXHAUST
           • F2: TROUBLE CODE TABLE - Trouble Code 45 RICH EXHAUST
           • F2: TROUBLE CODE TABLE - Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 66 BROKEN THROTTLE POSITION SENSOR HOSE
           • F0: DATA LIST - Test Step 27 O2 SENSOR
           • F0: DATA LIST - Test Step 28 O2 SENSOR LOOP
           • F0: DATA LIST - Test Step 30 O2 INTEGRATOR
           • F0: DATA LIST - Test Step 31 O2 BLM ENABLE
           • F0: DATA LIST - Test Step 32 O2 BLM CELL NO.
           • F0: DATA LIST - Test Step 33 O2 BLM CELL CONT
           • F1: CONTROL CIRCUIT TEST - Number 28 O2 SENSOR LOOP
           • F1: CONTROL CIRCUIT TEST - Number 27 O2 SENSOR
           • F6: MISCELLANEOUS TESTS; F1: RESET O2 BLM CELLS
       • Idle Air Control Stepper Motor14 pages

         • Repair Instructions › Idle speed stepper motor remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures13 pages

           • F0:Data List Test Step 35 DESIRED IDLE
           • F0:Data List Test Step 36 DES. IDLE ADJUST
           • F0:Data List Test Step 37 IDLE ADJUST
           • F0:Data List Test Step 38 DESIRED IDLE P-N
           • F0:Data List Test Step 39 IDLE ADJUST P-N
           • F0:Data List Test Step 40 DES. IDLE DRIVE
           • F0:Data List Test Step 41 IDLE ADJ. DRIVE
           • F0:Data List Test Step 42 IAC CNTR. ENABLE
           • F2:Trouble Codes - Trouble Code No. 35 IDLE AIR CONTROL
           • F6:Miscellaneous Tests F0:Adjustments IDLE ADJUST (MT Vehicles)
           • F6:Miscellaneous Tests F0:Adjustments IDLE ADJ.DRIVE (AT Vehicles)
           • F6:Miscellaneous Tests F1:Reset IDLE ADJUST
           • F2: TROUBLE CODE TABLE - Trouble Code 35 IDLE AIR CONTROL
       • Control Unit66 pages

         • Repair Instructions › Control unit, remove and install
         • Description and Operation2 pages

           • Function
           • Trouble Code Table; Engine Control Units
         • Specifications › Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Diagnostic Information and Procedures › Diagnostic Procedures58 pages

           • Block Diagram
           • F0:Data List Test Step 29 AIR/FUEL RATIO
           • Table 3, Control Unit Coding
           • F2:Trouble Codes - Trouble Code No. 49 BATTERY VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 51 REPLACE ECU OR PROM
           • F2:Trouble Codes - Trouble Code No. 53 SECOND. AIR PUMP RELAY VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 55 REPLACE ECU
           • F2:Trouble Codes - Trouble Code No. 56 AIR CONTROL SOL. VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 57 AIR CONTROL SOL. VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 75 TORQUE CONTROL VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 76 CONTINUOUS TORQUE CONTROL
           • F2:Trouble Codes - Trouble Code No. 93 QUAD DRIVER MODULE (QDM)
           • Exhaust Emissions Test F1:Circuit Test No.28 - O2 SENSOR LOOP
           • F2: TROUBLE CODE TABLE - Trouble Code 18 KNOCK FILTER MODULE
           • F2: TROUBLE CODE TABLE - Trouble Code 19 INCORRECT RPM SIGNAL
           • F2: TROUBLE CODE TABLE - Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 24 NO VEHICLE SPEED SIGNAL
           • F2: TROUBLE CODE TABLE - Trouble Code 28 FUEL PUMP RELAY CONTACT PROBLEM
           • F2: TROUBLE CODE TABLE - Trouble Code 29 FUEL PUMP RELAY VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 32 FUEL PUMP RELAY VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 33 MAP SENSOR VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 34 MAP SENSOR VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 43 LINEAR EGR SYSTEM
           • F2: TROUBLE CODE TABLE - Trouble Code 44 LEAN EXHAUST
           • F2: TROUBLE CODE TABLE - Trouble Code 45 RICH EXHAUST
           • F2: TROUBLE CODE TABLE - Trouble Code 47 LINEAR EGR POSITION
           • F2: TROUBLE CODE TABLE - Trouble Code 49 BATTERY VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 51 REPLACE ECU OR PROM
           • F2: TROUBLE CODE TABLE - Trouble Code 52 SECOND. AIR PUMP RELAY VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 53 SECOND. AIR PUMP RELAY VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 55 REPLACE ECU
           • F2: TROUBLE CODE TABLE - Trouble Code 56 AIR CONTROL SOL. VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 57 AIR CONTROL SOL. VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 66 BROKEN THROTTLE POSITION SENSOR HOSE
           • F2: TROUBLE CODE TABLE - Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 76 CONTINUOUS TORQUE CONTROL
           • F2: TROUBLE CODE TABLE - Trouble Code 83 IMMOBILISER NO OR WRONG CODING
           • F2: TROUBLE CODE TABLE - Trouble Code 84 IMMOBILISER NO SIGNAL
           • F2: TROUBLE CODE TABLE - Trouble Code 85 IMMOBILISER WRONG SIGNAL
           • F2: TROUBLE CODE TABLE - Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
           • F2: TROUBLE CODE TABLE - Trouble Code 92 HALL SENSOR CIRCUIT
           • F2: TROUBLE CODE TABLE - Trouble Code 93 QUAD DRIVER MODULE (QDM)
           • F0: DATA LIST - Test Step 03 IMMOBILISER
           • F0: DATA LIST - Test Step 43 IDLE AIR CONTROL
           • F5: ACTUATOR TEST - Number 5 QUAD DRIVER T.
           • F5: ACTUATOR TEST - Number 11 IMMO. SIG. TEST
           • F5: ACTUATOR TEST - Number 12 LINEAR EGR
           • F7: PROGRAMMING IMMOBILISER
         • Other Information › Engine Control Units and Program Memories of Model Years '94,'95 and '96
         • Technical Service Bulletins › Warning Lights, Telltale › Engine Telltale Illum. FC P0325 is Exch. Exch. of Knock Sensor not Successful
         • Schematic and Routing Diagrams › Block Diagram
         • Technical Information › 1996 › Engine Control Units and Program Memories of Model Years '94,'95 and '96
       • Tank Ventilation Valve9 pages

         • Repair Instructions › Tank vent valve, remove and install (X 16 XEL)
         • Diagnostic Information and Procedures › Diagnostic Procedures8 pages

           • F0:Data List Test Step 26 FUEL TANK VENT.
           • F2:Trouble Codes - Trouble Code No. 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
           • Quick Check F5:Actuator Test FUEL TANK VENT
           • F2: TROUBLE CODE TABLE - Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
           • F2: TROUBLE CODE TABLE - Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
           • F0: DATA LIST - Test Step 26 FUEL TANK VENT.
           • F5: ACTUATOR TEST - Number 7 FUEL TANK VENT.
       • Coolant Temperature Sensor8 pages

         • Repair Instructions2 pages

           • Sensor intake air temperature, remove and install
           • Sensor refrigerant temperature, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures6 pages

           • F0:Data List Test Step 07 COOLANT TEMP.
           • F0:Data List Test Step 08 INTAKE AIR TEMP.
           • F2:Trouble Codes - Trouble Code No. 14 COOLANT TEMP. VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 15 COOLANT TEMP. VOLTAGE HIGH
           • Exhaust Emissions Test F1:Circuit Test No.07 - COOLANT TEMP.
           • F1: CONTROL CIRCUIT TEST - Number 07 COOLANT TEMP.
       • Odometer Frequency Sensor › Diagnostic Information and Procedures › Diagnostic Procedures5 pages

         • F0:Data List Test Step 46 VEHICLE SP.PULSE
         • F0:Data List Test Step 47 VEHICLE SPEED
         • F0:Data List Test Step 51 DEC. FUEL CUTOFF
         • F2:Trouble Codes - Trouble Code No. 24 NO VEHICLE SPEED SIGNAL
         • F0: DATA LIST - Test Step 46 VEHICLE SP. PULSE
       • DIS-Ignition Module11 pages

         • Repair Instructions › DIS ignition module, remove and install
         • Diagnostic Information and Procedures › Diagnostic Procedures10 pages

           • F0:Data List Test Step 14 SPARK ADVANCE
           • F2:Trouble Codes - Trouble Code No. 41 EST LINE COIL CYL 2+3 VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 42 EST LINE COIL CYL 1+4 VOLTAGE HIGH
           • F2:Trouble Codes - Trouble Code No. 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
           • F2:Trouble Codes - Trouble Code No. 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
           • Quick Check F5:Actuator Test IGN. COIL 1+4
           • Quick Check F5:Actuator Test IGN. COIL 2+3
           • F0: DATA LIST - Test Step 14 SPARK ADVANCE
           • F5: ACTUATOR TEST - Number 3 IGN. COIL 1+4
           • F5: ACTUATOR TEST - Number 4 IGN. COIL 2+3
       • Ignition leads/connectors › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F0:Data List Test Step 14 SPARK ADVANCE
         • F2:Trouble Codes - Trouble Code No. 63 EST LINE COIL CYL 2+3 VOLTAGE LOW
         • F2:Trouble Codes - Trouble Code No. 64 EST LINE COIL CYL 1+4 VOLTAGE LOW
       • Wiring Harness › Diagnostic Information and Procedures › Diagnostic Procedures2 pages

         • F0:Data List Test Step 24 EGR POSITION CMD
         • F0:Data List Test Step 25 EGR POS. FDBK
   • Engine Electrics44 pages

     • Specifications › Recommended torque values
     • Special Tools and Equipment1 page

       • Special service tools
       • Special Service Tools
     • Starter › Repair Instructions9 pages

       • Starter, Check (Starter Installed)
       • Starter, Check (Starter Removed and Disassembled)
       • Bosch Starter, Disassemble and Assemble Assemble
       • Bosch Reduction Gear Starter, Disassemble and Assemble
       • Starter Starter, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
       • Starter, remove and install (1.8/2.0 ltr engine and 16 LZ2)
       • Starter, check (Starter installed)
       • Starter, check (Starter removed and disassembled)
       • Bosch starter, disassemble and assemble
       • Bosch auxiliary starter, disassemble and assemble
       • Starter, remove and install
       • Starter, remove and install
     • Alternator27 pages

       • Repair Instructions18 pages

         • Alternator Alternator with Vacuum Pump, Remove and Install
         • Alternator Alternator, remove and install (engines with V-belt)
         • Alternator, remove and install (in engines with ribbed V-belts)
         • Alternator, check
         • Alternator components, check
         • Bosch alternator, disassemble and assemble
         • Bosch compact alternator, disassemble and assemble
         • Delco-Remy alternator, disassemble and assemble
         • Delco-Remy compact alternator, disassemble and assemble
         • Hitachi alternator, disassemble and assemble
         • Generator, remove and install (with engines with V-belts)
         • Generator, remove and install (with engines with ribbed V-belt)
         • Generator, remove and install
         • Special service tools
         • Checking and Adjusting Operations - Alternator V-belt Tension, Check
         • Alternator V-belt Tension, Adjust
         • Alternator V-belt, Remove and Install on Engine Timing Side
         • Alternator, Remove and Install
       • Description and Operation3 pages

         • Alternator Drive
         • Rigid Alternator Fastening
         • V-belt Tensioner
       • Specifications4 pages

         • Technical data - Alternator
         • Technical data recommended torque values
         • Technical data recommended torque values
         • Recommended Torque Values
       • Technical Service Bulletins2 pages

         • Inoperative - Totally, Partially › Alternator - Defect
         • Poor Operation, Incorrect Operation › Alternator - Defect
     • Pre-Glow System (Diesel Engine)6 pages

       • Repair Instructions2 pages

         • Preheater System Sheathed Glow Plugs, Remove and Install
         • Sheathed Glow Plug for Pre-heater System, Remove and Install
       • Description and Operation2 pages

         • Preheater System X 17 DT (TC 4 EE 1)
         • Preheater System X 17 DTL
       • Specifications2 pages

         • Technical Data - Pre-heater System
         • Recommended Torque Values
   • Cooling System72 pages

     • Repair Instructions19 pages

       • Cooling System Cooling System, Top up and Bleed
       • Coolant Temperature, Measure with Closed Cooling System
       • Coolant Pipes for Turbocharger, Remove and Install
       • Cooling system, top up and bleed
       • Cooling system, check for leaks
       • Coolant temperature, measure with closed system
       • Engine, check for leaks (CO content in cooling system)
       • Refrigerant temperature sensor remove and install (C 14 NZ, X 14 NZ, C 16 NZ, 16 NZR, X 16 SZ, X 16 SZR)
       • Coolant temperature sensor, remove and install
       • Coolant temperature sensor, remove and install
       • Cooling system, fill and vent
       • Cooling system for leaks, check
       • Refrigerant temperature, measure with closed system
       • Engine tightness, check (CO content in the cooling system)
       • Refrigerant temperature sensor, remove and install
       • Cooling system, fill and vent
       • Cooling system check for leaks
       • Refrigerant temperature, measure with closed cooling system, measure
       • Engine, check for leaks (CO content in the cooling system)
       • Sensor refrigerant temperature, remove and install
       • Special service tools
       • Cooling System, Check for Leaks
       • Sealants, Lubricants and Locking Compounds
     • Description and Operation › Coolant Circuit X 17 DTL
     • Specifications7 pages

       • Technical Data - Cooling System
       • Recommended Torque Values
       • Technical data coolant circuit Cooling system
       • Recommended torque values
       • Technical data coolant circuit
       • Technical data recommended torque values
       • Technical data coolant circuit
       • Sealants, Lubricants and Locking Compounds
       • Technical Data - Coolant Circuit
       • Recommended Torque Values
     • Special Tools and Equipment1 page

       • Special Service Tools
       • Special service tools
       • Special service tools
       • Special Service Tools
     • Diagnostic Information and Procedures › Diagnostic Procedures3 pages

       • F2: TROUBLE CODE TABLE - Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
       • F2: TROUBLE CODE TABLE - Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
       • Opel/Vauxhall Inspection System as of Model Year 94.5
     • Other Information2 pages

       • Sealants, Lubricants and Locking Compounds
       • Opel/Vauxhall Inspection System as of Model Year 94.5
     • Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
     • Seal Thermostat Housing10 pages

       • Repair Instructions9 pages

         • Cooling System, Check for Leaks
         • Thermostat Housing, Remove and Install
         • Thermostat housing, remove and install (1.8/2.0 ltr engine and 16 LZ2)
         • Thermostat housing, remove and install (C 20 XE)
         • Thermostat, remove and install (C 20 XE)
         • Adapter for DIS ignition module (refrigerant flange), remove and install
         • Refrigerant pump, remove and install
         • Thermostat, Remove and Install
         • Thermostat Housing, Remove and Install
         • Coolant Pump, Remove and Install
       • Technical Service Bulletins › Leaks › Leaks in Coolant Pump
     • Radiator8 pages

       • Repair Instructions5 pages

         • Radiator, Remove and Install
         • Radiator, remove and install
         • Cooler, remove and install
         • Cooler, remove and install
         • Cooling System, Top Up and Bleed
         • Cooling System, Check for Leaks
         • Radiator, Remove and Install (X 17 DTL)
       • Technical Service Bulletins3 pages

         • Chip, Crack › Oil/Water Heat Exchanger - Leaky
         • Corrosion, Rust, Dirt › Oil/Water Heat Exchanger - Leaky
         • Leaks › Oil/Water Heat Exchanger - Leaky
     • Fan Motor2 pages

       • Repair Instructions1 page

         • Fan Motor, Remove and Install
         • Fan motor, remove and install
         • Fan motor remove and install
         • Fan motor remove and install
         • Fan Motor, Remove and Install
       • Technical Service Bulletins › Inoperative - Totally, Partially › Fuse, Radiator Fan Motor F26(30A)
     • Oil Cooler4 pages

       • Repair Instructions2 pages

         • Oil Cooler, Remove and Install
         • Oil Cooler Thermostat, Remove and Install
       • Technical Service Bulletins2 pages

         • Corrosion, Rust, Dirt › Oil Marks on the Ground and Soiling at Front of Engine
         • Leaks › Oil Marks on the Ground and Soiling at Front of Engine
     • Thermostat10 pages

       • Repair Instructions9 pages

         • Thermostat Housing, Remove and Install
         • Thermostat, Replace
         • Thermostat, remove and install (1.4/1.6 ltr engine except for 16 LZ2)
         • Thermostat, remove and install (1.8/2.0 ltr engine and 16 LZ2)
         • Thermostat housing, remove and install (1.8/2.0 ltr engine and 16 LZ2)
         • Thermostat (thermostat housing), remove and install (C 18 XE, C 18 XEL, C 18 SEL, X 18 XE, X 20 XEV)
         • Thermostat housing, remove and install (C 20 XE)
         • Thermostat, remove and install (C 20 XE)
         • Thermostat, remove and install
         • Thermostat housing, remove and install
         • Thermostat, Remove and Install
         • Thermostat Housing, Remove and Install
       • Specifications › Technical Data - Coolant Circuit
     • Water Pump4 pages

       • Repair Instructions2 pages

         • Coolant Pump, Remove and Install
         • Coolant pump, remove and install
         • Refrigerant pump, remove and install
         • Refrigerant pump, remove and install
         • Coolant Pump, Remove and Install
       • Specifications › Technical Data - Coolant Circuit
       • Technical Service Bulletins › Leaks › Leaks in Coolant Pump
   • Turbo-Charging32 pages

     • Repair Instructions6 pages

       • Turbo charging system, turbo charger, remove and install
       • Intercooler, Remove and Install
       • Charge Air Pipe for Turbocharging System (X17DTL), Remove and Install
       • Intercooler, Remove and Install
       • Turbocharger, Remove and Install
       • Sealants, Lubricants and Locking Compounds
       • Conversion for Vehicles with X17DTL Engines in Conjunction with Trailer Hitch
     • Description and Operation2 pages

       • Turbocharging System X 17 DTL
       • Recommended Torque Values X 17 DTL
     • Specifications2 pages

       • Recommended Torque Values
       • Sealants, Lubricants and Locking Compounds
       • Recommended Torque Values
     • Special Tools and Equipment1 page

       • Special Service Tools
       • Special Service Tools
     • Other Information › Sealants, Lubricants and Locking Compounds
     • Technical Service Bulletins4 pages

       • Noise, Vibration, Rattle › Turbocharger - Trouble-Shooting Procedure
       • Sluggish, Power Loss › Turbocharger - Trouble-Shooting Procedure
       • Leaks › Turbocharger - Trouble-Shooting Procedure
       • Smoke, Odour, Fumes › Turbocharger - Trouble-Shooting Procedure
     • Technical Information › 1995 › Conversion for Vehicles with X17DTL Engines in Conjunction with Trailer Hitch
     • Gaskets › Repair Instructions2 pages

       • Coolant Pipes for Turbocharger, Remove and Install
       • Turbocharger, Remove and Install
     • Boost Pressure Regulator › Repair Instructions2 pages

       • Charge Pressure, Check
       • Charge Pressure, Check (X 17 DTL)
     • Oil Lines › Repair Instructions4 pages

       • Oil Feed and Return Line (Turbocharger), Remove and Install
       • Oil Feed Line (Turbocharger), Remove and Install (X 17 DTL)
       • Oil Return Line (Turbocharger), Remove and Install (X 17 DTL)
       • Oil Feed and Oil Return Lines (Oil Cooler), Remove and Install (X 17 DTL)
     • Oil Cooler › Repair Instructions3 pages

       • Oil Cooler, Remove and Install
       • Oil Cooler, Remove and Install (X 17 DTL)
       • Oil Feed and Oil Return Lines (Oil Cooler), Remove and Install (X 17 DTL)
     • Oil Cooler Thermostat › Repair Instructions2 pages

       • Oil Cooler Thermostat, Remove and Install
       • Oil Cooler Thermostat, Remove and Install (X 17 DTL)
     • Pressure Valve in Air Filter Housing › Repair Instructions2 pages

       • Safety Valve, Remove and Install
       • Safety Valve in Intake Manifold, Remove and Install
       • Safety Valve, Remove and Install
10. 10Clutch and TransmissionClutch and Transmission: Sections
11. 11Fuel and Exhaust SystemFuel and Exhaust System: Sections
12. 12SteeringSteering: Sections
13. 13Electrical Equipment and InstrumentsElectrical Equipment and Instruments: Sections
14. 14AccessoriesAccessories: Sections