Astra F: Fuel and Exhaust System

Also for this vehicle: Astra, Astra G, Astra H, Astra J.

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01General Vehicle InformationGeneral Vehicle Information: Sections
2. 02Maintenance, Body and Chassis Sheet Metal Parts, FrameMaintenance, Body and Chassis Sheet Metal Parts, Frame: Sections
3. 03PaintPaint: Sections
4. 04Body EquipmentBody Equipment: Sections
5. 05Heating, Ventilation, Air Conditioning (HVAC)Heating, Ventilation, Air Conditioning (HVAC): Sections
6. 06Front Wheel Suspension, Wheels and TyresFront Wheel Suspension, Wheels and Tyres: Sections
7. 07Rear Axle and Rear Wheel SuspensionRear Axle and Rear Wheel Suspension: Sections
8. 08BrakesBrakes: Sections
9. 09Engine and Engine AggregatesEngine and Engine Aggregates: Sections
10. 10Clutch and TransmissionClutch and Transmission: Sections
11. 11Fuel and Exhaust SystemFuel and Exhaust System: Sections
    • Repair Instructions › Attachment points for lifting tools
    • Other Information › Attachment points for lifting tools
    • Technical Service Bulletins2 pages

      • Excessive, Indifferent Play › Fuel system - Contamination of engine components with fuel
      • Leaks › Fuel system - Contamination of engine components with fuel
    • Fuel System28 pages

      • Repair Instructions3 pages

        • Fuel filter element, remove and install 17D, 17DR, 17DT (TC4EE1), X17DT (TC4EE1)
        • Fuel system, drain 17D, 17DR, 17DT(TC4EE1), X17DT(TC4EE1), X17DTL
        • Fuel Consumption, Measure
      • Description and Operation › Single Box Filter X 17 DTL
      • Specifications4 pages

        • Technical data Sealants, lubricants and locking agents
        • Technical data Fuel system
        • Recommended torque values - Fuel system
        • Recommended Torque Values
      • Special Tools and Equipment › Special service tools - Fuel system, exhaust system
      • Warnings, Disclaimers, Safety › Fuel system - General instructions, safety measures
      • Other Information › Fuel system - General instructions, safety measures
      • Technical Service Bulletins3 pages

        • Inoperative - Totally, Partially › Tank Cap Difficult to Open at Low Outside Temperatures
        • Poor Operation, Incorrect Operation › Tank Cap Difficult to Open at Low Outside Temperatures
        • Excessive Effort, Hard Work › Tank Cap Difficult to Open at Low Outside Temperatures
      • Active Carbon Canister › Repair Instructions › Active carbon canister remove and install
      • Electric Fuel Pump › Repair Instructions › Electronic fuel pump, remove and install
      • Fuel Filler Pipe › Repair Instructions3 pages

        • Fuel filler neck with escape- protection, remove and install (estate)
        • Fuel filler neck with escape - protection, remove and install (saloon)
        • Escape protection valve, check
      • Fine Fuel Filter › Repair Instructions4 pages

        • Fuel filter, remove and install (injection engine)
        • Fuel filter element, replace (X17DTL)
        • Single-box filter, replace 17D, 17DR, 17DT(TC4EE1), X17DT(TC4EE1), X17DTL
        • Single-box filter temperature switch, replace 17D,17DR,17DT (TC 4EE1), X 17DT (TC 4EE1), X 17DTL
      • Fuel Gauge2 pages

        • Repair Instructions › Fuel gauge, replace
        • Diagnostic Information and Procedures › Diagnostic Procedures › Additional Fault Diagnosis - No.02 Fuel Consumption Signal
      • Fuel Tank › Repair Instructions3 pages

        • Fuel tank, remove and install (estate)
        • Fuel tank, remove and install (saloon)
        • Fuel lines, remove and install
    • Secondary air injection28 pages

      • Repair Instructions10 pages

        • Air injection reactor pump assembly, remove and install
        • Air injection reactor pump, replace (X16XEL)
        • Air injection reactor pump air filter, replace (X16XEL)
        • Air injection reactor pump damping ring, replace (X16XEL)
        • Secondary air switchover valve, remove and install (X16XEL up to MY '96 1/2)
        • Secondary air switchover valve, remove and install (X 18 XE, X 20 XEV)
        • Secondary air combination valve, remove and install (X 14 XE, X 16 XEL)
        • Secondary air combination valve, remove and install (X 18 XE, X 20 XEV)
        • Secondary air metal pipe, remove and install (X 14 XE, X 16 XEL)
        • Secondary air metal pipe, remove and install (X 18 XE, X 20 XEV)
      • Specifications2 pages

        • Technical data Sealants, lubricants and locking agents
        • Recommended torque values (secondary air system)
      • Warnings, Disclaimers, Safety › Fuel system - General instructions, safety measures
      • Diagnostic Information and Procedures › Diagnostic Procedures12 pages

        • F0:Data List Test Step 22 SEC.AIR PUMP REL
        • F0:Data List Test Step 23 AIR CONTROL SOL.
        • F2:Trouble Codes - Trouble Code No. 52 SECOND. AIR PUMP RELAY VOLTAGE LOW
        • F2:Trouble Codes - Trouble Code No. 56 AIR CONTROL SOL. VOLTAGE LOW
        • F2:Trouble Codes - Trouble Code No. 57 AIR CONTROL SOL. VOLTAGE HIGH
        • Quick Check F5:Actuator Test AIR CONTR. SOL
        • Quick Check F5:Actuator Test SEC. AIR P.REL
        • F2: TROUBLE CODE TABLE - Trouble Code 56 AIR CONTROL SOL. VOLTAGE LOW
        • F2: TROUBLE CODE TABLE - Trouble Code 57 AIR CONTROL SOL. VOLTAGE HIGH
        • F0: DATA LIST - Test Step 23 AIR CONTROL SOL.
        • F5: ACTUATOR TEST - Number 9 AIR CONTR. SOL
        • F5: ACTUATOR TEST - Number 10 SEC. AIR P. REL
      • Other Information › Fuel system - General instructions, safety measures
      • Technical Service Bulletins2 pages

        • Noise, Vibration, Rattle › Secondary Air Injection System
        • Inoperative - Totally, Partially › Installation of air duct hoses in the secondary air system is faulty
12. 12SteeringSteering: Sections
13. 13Electrical Equipment and InstrumentsElectrical Equipment and Instruments: Sections
14. 14AccessoriesAccessories: Sections