Astra H Workshop Manual
- General Vehicle Information
- Repair Instructions
- Description and Operation
- Warnings, Disclaimers, Safety
- General Warnings and Safety Regulations
- Safety Regulations for Air Conditioning Systems
- Safety Regulations for Steering Systems
- Safety Regulations for Chassis, Wheels, Tyres
- Safety Regulations for Braking Systems
- Safety regulations - engine, fuel and exhaust system
- Safety Regulations for Clutches, Gearboxes
- Safety Regulations for Electrical/Electronic Systems
- Safety Regulations for the Bodywork
- Safety Regulations for Painting Operations
- Safety Regulations for Restraint Systems
- Safety regulations for gas-powered vehicles (natural gas / LPG liquid gas)
- Safety regulations for Paintshops in accordance with 14 Hazardous substances order
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Hard- and Software
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 System Selection Code Index Infotainment System
- B-003 PROGRAMMING
- B-004 Programming: Variant Configuration
- B-005 Programming Vehicle Identification Number
- B-006 System Selection
- B-007 Programming ABS/TC/ESP
- B-008 Programming AHL/AFL
- B-009 Programming CDC (Continuous Damping Control)
- B-010 Programming CIM
- B-011 Programming CIM (1)
- B-012 Programming DAB
- B-013 Programming DIS
- B-014 Programming ECC/SAC
- B-015 Programming ECM
- B-016 Programming ECM (1)
- B-017 Programming EHPS
- B-018 Programming EHS
- B-019 Programming IPC
- B-020 Programming IPC (1)
- B-021 Programming PAS
- B-022 Programming Radio
- B-023 Programming REC
- B-024 Programming REC (1)
- B-025 Programming SDM
- B-026 Programming TCM
- B-027 Programming TPMS
- B-028 Programming UEC
- B-029 Programming Electrohydraulic Hardtop
- B-030 Programming Mobile Phone Portal
- B-031 Programming Open & Start
- B-032 Code Index for AHL/AFL
- B-033 Code Index for DAB
- B-034 Code Index for DIS
- B-035 Code Index for ECC/SAC
- B-036 Code Index for EHPS
- B-037 Code Index for EHS
- B-038 Code Index for IPC
- B-039 Code Index for PAS
- B-040 Code Index for Radio
- B-041 Code Index for REC
- B-042 Audio Index for EHU
- B-043 Temperature Code Index
- B-044 OnStar Index for EHU
- B-045 Code Index for Mobile Phone Portal
- C-xx Fault Isolation Procedures
- Power Supply and Communication
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- C-001 Diagnostic Tester Power Supply Circuit
- C-002 Control Unit Hard- and Software
- C-003 Control Unit Hard- and Software 1
- C-004 Control Unit Hard- and Software 2
- C-005 CAN-Bus Communication Circuit
- C-006 No Communication with CIM
- C-007 No Communication with CDC (Continuous Damping Control)
- C-008 No Communication with EHPS
- C-009 No Communication with ABS/TC/ESP
- C-010 No Communication with AHL
- C-011 No Communication with AFL
- C-012 No Communication with TCM
- C-013 No Communication with ECM
- C-014 No Communication with IPC
- C-015 No Communication with UEC
- C-016 No Communication with REC
- C-017 No Communication with PAS
- C-018 No Communication with SDM
- C-019 No Communication with SLM
- C-020 No Communication with EHS
- C-021 No Communication with TPMS
- C-022 No Communication with DIS
- C-023 No Communication with EHU
- C-024 No Communication with DAB
- C-025 No Communication with ECC
- C-026 No Communication with Mobile Phone Portal
- C-027 No Communication with Open & Start
- C-028 No Communication with SAC
- C-029 No Communication with Electrohydraulic Hardtop
- C-030 Fuse F50 Circuit
- C-031 Fuse F51 Circuit
- C-032 Fuse F52 Circuit
- C-033 Fuse F53 Circuit
- C-034 Fuse F54 Circuit
- C-035 Fuse F55 Circuit
- C-036 Fuse F56 Circuit
- C-037 Fuse FB1 Circuit
- C-038 Fuse FB2 Circuit
- C-039 Fuse FB3 Circuit
- C-040 Fuse FB4 Circuit
- C-041 Fuse FB5 Circuit
- C-042 Fuse FB6 Circuit
- C-043 Fuse FE1 Circuit
- C-044 Fuse FE2 Circuit
- C-045 Fuse FE3 Circuit
- C-046 Fuse FE4 Circuit
- C-047 Fuse FE5 Circuit
- C-048 Fuse FE6 Circuit
- C-049 Fuse FE7 Circuit
- C-050 Fuse FE8 Circuit
- C-051 Fuse FE9 Circuit
- C-052 Fuse FE10 Circuit
- C-053 Fuse FE11 Circuit
- C-054 Fuse FE12 Circuit
- C-055 Fuse FE13 Circuit
- C-056 Fuse FE14 Circuit
- C-057 Fuse FE15 Circuit
- C-058 Fuse FE16 Circuit
- C-059 Fuse FE17 Circuit
- C-060 Fuse FE18 Circuit
- C-061 Fuse FE19 Circuit
- C-062 Fuse FE20 Circuit
- C-063 Fuse FE21 Circuit
- C-064 Fuse FE22 Circuit
- C-065 Fuse FE23 Circuit
- C-066 Fuse FE24 Circuit
- C-067 Fuse FE25 Circuit
- C-068 Fuse FE26 Circuit
- C-069 Fuse FE27 Circuit
- C-070 Fuse FE28 Circuit
- C-071 Fuse FE29 Circuit
- C-072 Fuse FE30 Circuit
- C-073 Fuse FE31 Circuit
- C-074 Fuse FE32 Circuit
- C-075 Fuse FE33 Circuit
- C-076 Fuse FE34 Circuit
- C-077 Fuse FE35 Circuit
- C-078 Fuse FE36 Circuit
- C-079 Fuse FR1 Circuit
- C-080 Fuse FR2 Circuit
- C-081 Fuse FR3 Circuit
- C-082 Fuse FR4 Circuit
- C-083 Fuse FR5 Circuit
- C-084 Fuse FR11 Circuit
- C-085 Fuse FR12 Circuit
- C-086 Fuse FR13 Circuit
- C-087 Fuse FR14 Circuit
- C-088 Fuse FR16 Circuit
- C-089 Fuse FR17 Circuit
- C-090 Fuse FR18 Circuit
- C-091 Fuse FR20 Circuit
- C-092 Fuse FR21 Circuit
- C-093 Fuse FR22 Circuit
- C-094 Fuse FR23 Circuit
- C-095 Fuse FR24 Circuit
- C-096 Fuse FR26 Circuit
- C-097 Fuse FR27 Circuit
- C-098 Fuse FR29 Circuit
- C-099 Fuse FR30 Circuit
- C-100 Fuse FR33 Circuit
- C-101 Fuse FR34 Circuit
- C-102 Fuse FR36 Circuit
- C-103 Fuse FR37 Circuit
- C-104 Fuse FR38 Circuit
- C-105 Fuse FR39 Circuit
- C-106 Fuse FR40 Circuit
- C-107 System Voltage Circuit CDC (Continuous Damping Control)
- C-108 System Voltage Circuit EHPS
- C-109 System Voltage Circuit ABS/TC/ESP
- C-110 System Voltage Circuit AFL
- C-111 System Voltage Circuit AHL
- C-112 System Voltage Circuit TCM
- C-113 System Voltage Circuit ECM
- C-114 System Voltage Circuit UEC
- C-115 System Voltage Circuit REC
- C-116 System Voltage Circuit SDM
- C-117 System Voltage Circuit ECC/SAC
- C-118 System Voltage Circuit Open & Start
- C-119 System Voltage Circuit Electrohydraulic Hardtop
- C-120 Switched System Voltage Circuit (Terminal 15)
- C-121 Display Communication Circuit
- C-122 Engine Start Signal Circuit
- Vehicle Related Diagnostic Procedure
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Customer Complaint Validation
- B-002 Preliminary Visual Inspection
- B-003 PROGRAMMING
- B-004 Programming Code Index
- B-005 Connect Diagnostic Tester
- B-006 ECU Presence Check
- B-007 Vehicle wide Trouble Codes
- B-008 Vehicle wide Symptom Chart/Customer Complaint
- B-009 No Matching Customer Complaint
- B-010 System / Function End Test
- B-011 Check: Intermittent Faults
- B-012 Communication: CIM
- B-013 Communication: CDC (Continuous Damping Control)
- B-014 Communication: ABS/TC/ESP
- B-015 Communication: EHPS
- B-016 Communication: AHL/AFL
- B-017 Communication: SLM
- B-018 Communication: Automatic Transmission
- B-019 Communication: Engine
- B-020 Communication: IPC
- B-021 Communication: DIS
- B-022 Communication: Airbag
- B-023 Communication: REC
- B-024 Communication: PAS
- B-025 Communication: UEC
- B-026 Communication: EHS
- B-027 Communication: TPMS
- B-028 Communication: Open & Start
- B-029 Communication: EHU
- B-030 Communication: DAB
- B-031 Communication: ECC
- B-032 Communication: Mobile Phone Portal
- B-033 Communication: SAC
- B-034 Communication: Electrohydraulic Hardtop
- B-035 Trouble Codes: Vehicle
- B-036 Trouble Codes: Engine Controls
- B-037 Trouble Codes: Selector Lever
- B-038 Trouble Codes: Transmission/Transaxle
- B-039 Trouble Codes: Antilock Brake System
- B-040 Trouble Codes: Cruise Control
- B-041 Trouble Codes: Tyre Pressure Monitoring
- B-042 Trouble Codes: Steering
- B-043 Trouble Codes: Suspension
- B-044 Trouble Codes: Headlamp Levelling
- B-045 Trouble Codes: Occupant Protection
- B-046 Trouble Codes: Door Locking
- B-047 Trouble Codes: Theft Deterrent
- B-048 Trouble Codes: Wipers/Washer System
- B-049 Trouble Codes: Exterior Lighting
- B-050 Trouble Codes: Interior Lighting
- B-051 Trouble Codes: Immobiliser
- B-052 Trouble Codes: Instrument Panel
- B-053 Trouble Codes: Heating, Ventilation, Air Conditioning
- B-054 Trouble Codes: Add-On Heater
- B-055 Trouble Codes: Parking Assistance
- B-056 Trouble Codes: Open & Start
- B-057 Trouble Codes: Radio
- B-058 Trouble Codes: Digital Audio Broadcast
- B-059 Trouble Codes: Auxiliary Information Display
- B-060 Trouble Codes: Mobile Phone Portal
- B-061 Trouble Codes: Electrohydraulic Hardtop
- B-062 Complaint: Engine
- B-063 Complaint: Engine Cooling
- B-064 Complaint: Selector Lever
- B-065 Complaint: Automatic Transmission
- B-066 Complaint: Antilock Brake System
- B-067 Complaint: Cruise Control
- B-068 Complaint: Electrohydraulic Power Steering
- B-069 Complaint: Suspension Damping
- B-070 Complaint: Airbag
- B-071 Complaint: Central Door Lock
- B-072 Complaint: Anti-Theft Warning System
- B-073 Complaint: Wipers/Washer Systems
- B-074 Complaint: Turn Indication
- B-075 Complaint: Exterior Lighting
- B-076 Complaint: Interior Lighting
- B-077 Complaint: Immobiliser
- B-078 Complaint: Electrically Adjustable Mirrors
- B-079 Complaint: Seats
- B-080 Complaint: Electrical Sun Roof
- B-081 Complaint: Electrical Horn
- B-082 Complaint: Instrument Panel
- B-083 Complaint: Power Window Lifter
- B-084 Complaint: Park Pilot
- B-085 Complaint: Headlamp Levelling
- B-086 Complaint: Heating, Ventilation, Air Condition
- B-087 Complaint: Add-On Heater
- B-088 Complaint: Open & Start
- B-089 Complaint: Info Display
- B-090 Complaint: Radio
- B-091 Complaint: Mobile Phone Portal
- B-092 Complaint: Electrohydraulic Hardtop
- B-093 System Quick Check: Engine
- B-094 System Quick Check: Engine Cooling
- B-095 System Quick Check: Selector Lever
- B-096 System Quick Check: Automatic Transmission
- B-097 System Quick Check: Antilock Brake System
- B-098 System Quick Check: Cruise Control
- B-099 System Quick Check: Electrohydraulic Power Steering
- B-100 System Quick Check: Tyre Pressure Monitoring
- B-101 System Quick Check: Suspension Damping
- B-102 System Quick Check: Add-On Heater
- B-103 System Quick Check: Central Door Locking
- B-104 System Quick Check: Exterior Lighting
- B-105 System Quick Check: Headlamp Levelling
- B-106 System Quick Check: Heating, Ventilation, Air Condition
- B-107 System Quick Check: Electrical Horn
- B-108 System Quick Check: Immobiliser
- B-109 System Quick Check: Instrument Panel
- B-110 System Quick Check: Interior Lighting
- B-111 System Quick Check: Electrically Adjustable Mirrors
- B-112 System Quick Check: Airbag
- B-113 System Quick Check: Park Pilot
- B-114 System Quick Check: Electrical Sun Roof
- B-115 System Quick Check: Electronic Seat Memory/Seat Heating
- B-116 System Quick Check: Anti-Theft Warning System
- B-117 System Quick Check: Turn Indication
- B-118 System Quick Check: Power Window Lifter
- B-119 System Quick Check: Wipers/Washer Systems
- B-120 System Quick Check: Open & Start
- B-121 System Quick Check: Info Display
- B-122 System Quick Check: Radio
- B-123 System Quick Check: Digital Audio Broadcast
- B-124 System Quick Check: Mobile Phone Portal
- B-125 System Quick Check: Electrohydraulic Hardtop
- B-126 Intermittent Fault: Vehicle
- B-127 Intermittent Fault: Engine
- B-128 Intermittent Fault: Engine Cooling
- B-129 Intermittent Fault: Selector Lever
- B-130 Intermittent Fault: Automatic Transmission
- B-131 Intermittent Fault: Antilock Brake System
- B-132 Intermittent Fault: Cruise Control
- B-133 Intermittent Fault: Electrohydraulic Power Steering
- B-134 Intermittent Fault: Tyre Pressure Monitoring
- B-135 Intermittent Fault: Suspension Damping
- B-136 Intermittent Fault: Add-On Heater
- B-137 Intermittent Fault: Central Door Locking
- B-138 Intermittent Fault: Exterior Lighting
- B-139 Intermittent Fault: Headlamp Levelling
- B-140 Intermittent Fault: Heating, Ventilation, Air Condition
- B-141 Intermittent Fault: Electrical Horn
- B-142 Intermittent Fault: Immobiliser
- B-143 Intermittent Fault: Instrument Panel
- B-144 Intermittent Fault: Interior Lighting
- B-145 Intermittent Fault: Electrically Adjustable Mirrors
- B-146 Intermittent Fault: Airbag
- B-147 Intermittent Fault: Park Pilot
- B-148 Intermittent Fault: Electrical Sun Roof
- B-149 Intermittent Fault: Electronic Seat Memory/Seat Heating
- B-150 Intermittent Fault: Anti-Theft Warning System
- B-151 Intermittent Fault: Turn Indication
- B-152 Intermittent Fault: Power Window Lifter
- B-153 Intermittent Fault: Wipers/Washer Systems
- B-154 Intermittent Fault: Open & Start
- B-155 Intermittent Fault: Info Display
- B-156 Intermittent Fault: Radio
- B-157 Intermittent Fault: Digital Audio Broadcast
- B-158 Intermittent Fault: Mobile Phone Portal
- B-159 Intermittent Fault: Electrohydraulic Hardtop
- B-160 Fuse Check 1
- Hard- and Software
- Diagnostic Procedures
- Other Information
- Inspections
- 1,3,5,7,etc
- 2,4,6,8,etc
- High Mileage
- Delivery
- Schematic and Routing Diagrams
- Circuit Diagram
- CAN-bus high speed
- CAN-bus low speed
- CAN-bus mid speed
- Diagnostic link
- Ground distribution - 1
- Ground distribution - 2
- Start & Charging
- Voltage distribution - 1
- Voltage distribution - 2
- Voltage distribution - 3
- Voltage distribution - 4
- Voltage distribution (not rear electronic module)
- Voltage distribution (rear electronic module) - 1
- Voltage distribution (rear electronic module) - 2
- Block Diagram
- 2D Harness Diagram
- 3D Harness Diagram
- Body rear - Behind rear panelling Estate
- Body rear - Behind rear panelling Hatchback Park pilot
- Body rear - C-pillar, left Estate Left-hand drive
- Body rear - C-pillar, left Estate Right-hand drive
- Body rear - C-pillar, left Hatchback (3 doors)
- Body rear - C-pillar, left Hatchback (3 doors) Left-hand drive
- Body rear - C-pillar, left Hatchback (3 doors) Right-hand drive
- Body rear - C-pillar, left Hatchback (5 doors) Left-hand drive
- Body rear - C-pillar, left Hatchback (5 doors) Right-hand drive
- Body rear - C-pillar, right Estate Left-hand drive
- Body rear - C-pillar, right Estate Right-hand drive
- Body rear - C-pillar, right Hatchback (3 doors) Left-hand drive
- Body rear - C-pillar, right Hatchback (3 doors) Right-hand drive
- Body rear - Electrohydraulic Hardtop, left
- Body rear - Fuel Tank
- Body rear - Panelling behind seats
- Body rear - Parcel shelf
- Body rear - Rear Electrohydraulic Hardtop Park pilot
- Body rear - Rear Estate
- Body rear - Rear Hatchback (3 doors) Hatchback (5 doors) - 1
- Body rear - Rear Hatchback (3 doors) Hatchback (5 doors) - 2
- Body rear - Rear Hatchback (3 doors) Hatchback (5 doors) - 3
- Body rear - Rear Not park pilot Hatchback
- Body rear - Rear compartment, right Estate
- Body rear - Rear electronic module
- Body rear - Rear, left Electrohydraulic Hardtop - 1
- Body rear - Rear, left Electrohydraulic Hardtop - 2
- Body rear - Rear, left Hatchback (5 doors)
- Body rear - Rear, right Electrohydraulic Hardtop
- Body rear - Roof rear / C-pillar Hatchback (5 doors) Left-hand drive
- Body rear - Roof rear / C-pillar Hatchback (5 doors) Right-hand drive
- Body rear - Under vehicle
- Body rear - Under vehicle Estate
- Body rear - Under vehicle Hatchback (3 doors) Hatchback (5 doors)
- Body rear - Wheel suspension, left Estate
- Body rear - Wheel suspension, left Hatchback (3 doors) Hatchback (5 doors)
- Body rear - Wheel suspension, right Estate
- Body rear - Wheel suspension, right Hatchback (3 doors) Hatchback (5 doors)
- Doors - Driver door Electrohydraulic Hardtop Left-hand drive - 1
- Doors - Driver door Electrohydraulic Hardtop Left-hand drive - 2
- Doors - Driver door Electrohydraulic Hardtop Right-hand drive - 1
- Doors - Driver door Electrohydraulic Hardtop Right-hand drive - 2
- Doors - Driver door Not electro-hydraulic Hardtop Left-hand drive - 1
- Doors - Driver door Not electro-hydraulic Hardtop Left-hand drive - 2
- Doors - Driver door Not electro-hydraulic Hardtop Right-hand drive - 1
- Doors - Driver door Not electro-hydraulic Hardtop Right-hand drive - 2
- Doors - Front passenger door Electrohydraulic Hardtop Left-hand drive - 1
- Doors - Front passenger door Electrohydraulic Hardtop Left-hand drive - 2
- Doors - Front passenger door Electrohydraulic Hardtop Right-hand drive - 1
- Doors - Front passenger door Electrohydraulic Hardtop Right-hand drive - 2
- Doors - Front passenger door Not electro-hydraulic Hardtop Left-hand drive - 1
- Doors - Front passenger door Not electro-hydraulic Hardtop Left-hand drive - 2
- Doors - Front passenger door Not electro-hydraulic Hardtop Right-hand drive - 1
- Doors - Front passenger door Not electro-hydraulic Hardtop Right-hand drive - 2
- Doors - Lid trunk
- Doors - Lid trunk Electrohydraulic Hardtop
- Doors - Rear door, left - 1
- Doors - Rear door, left - 2
- Doors - Rear door, right - 1
- Doors - Rear door, right - 2
- Doors - Tailgate Estate - 1
- Doors - Tailgate Estate - 2
- Doors - Tailgate Estate - 3
- Doors - Tailgate Hatchback (3 doors) - 1
- Doors - Tailgate Hatchback (3 doors) - 2
- Doors - Tailgate Hatchback (3 doors) - 3
- Doors - Tailgate Hatchback (5 doors) - 1
- Doors - Tailgate Hatchback (5 doors) - 2
- Doors - Tailgate Hatchback (5 doors) - 3
- Engine compartment - Behind front panelling, right
- Engine compartment - Front, left
- Engine compartment - Front, left Not air conditioning
- Engine compartment - Headlamp, left Adaptive forward lighting
- Engine compartment - Headlamp, left Front lamps (not Xenon light)
- Engine compartment - Headlamp, left Xenon light
- Engine compartment - Headlamp, right Adaptive forward lighting
- Engine compartment - Headlamp, right Front lamps (not Xenon light)
- Engine compartment - Headlamp, right Xenon light
- Engine compartment - Left
- Engine compartment - Left Diesel
- Engine compartment - Left Not Z20LEL/Z20LER/Z20LEH engines Petrol
- Engine compartment - Left Z13DTH/Z19DT/Z19DTL/Z19DTH engines
- Engine compartment - Left Z20LEL/Z20LER/Z20LEH engines
- Engine compartment - Radiator - 1
- Engine compartment - Radiator - 2
- Engine compartment - Radiator Air conditioning, compressor
- Engine compartment - Radiator Engine Z16XE1
- Engine compartment - Radiator Engine Z16XER
- Engine compartment - Radiator Engine Z18XER
- Engine compartment - Rain channel Left-hand drive
- Engine compartment - Rain channel Right-hand drive
- Engine compartment - Rear Left-hand drive - 1
- Engine compartment - Rear Left-hand drive - 2
- Engine compartment - Rear Not Z17DTL/Z17DTH engines
- Engine compartment - Rear Right-hand drive - 1
- Engine compartment - Rear Right-hand drive - 2
- Engine compartment - Right - 1
- Engine compartment - Right - 2
- Engine compartment - Steering house Electrical power steering (TRW)
- Engine compartment - Steering house Electrical power steering (ZF)
- Engine compartment - Underhood electrical centre
- Engine compartment - Wheel house, left
- Engine compartment - Wheel house, left Engine Z13DTH
- Engine compartment - Wheel house, left Z17DTL/Z17DTH engines
- Engine compartment - Wheel house, left Z19DTL/Z19DT/Z19DTH engines
- Engine compartment - Wheel house, right
- Passenger compartment - A-pillar, left
- Passenger compartment - A-pillar, right - 1
- Passenger compartment - A-pillar, right - 2
- Passenger compartment - B-pillar, left Electrohydraulic Hardtop Left-hand drive
- Passenger compartment - B-pillar, left Electrohydraulic Hardtop Right-hand drive
- Passenger compartment - B-pillar, left Hatchback (3 doors) Left-hand drive
- Passenger compartment - B-pillar, left Hatchback (3 doors) Right-hand drive
- Passenger compartment - B-pillar, left Hatchback (5 doors) Estate Left-hand drive
- Passenger compartment - B-pillar, left Hatchback (5 doors) Estate Right-hand drive
- Passenger compartment - B-pillar, right Electrohydraulic Hardtop Left-hand drive
- Passenger compartment - B-pillar, right Electrohydraulic Hardtop Right-hand drive
- Passenger compartment - B-pillar, right Hatchback (3 doors) Left-hand drive
- Passenger compartment - B-pillar, right Hatchback (3 doors) Right-hand drive
- Passenger compartment - B-pillar, right Hatchback (5 doors) Estate Left-hand drive
- Passenger compartment - B-pillar, right Hatchback (5 doors) Estate Right-hand drive
- Passenger compartment - Behind instrument panel Left-hand drive
- Passenger compartment - Behind instrument panel Right-hand drive
- Passenger compartment - Behind instrument panel, left Right-hand drive
- Passenger compartment - Behind instrument panel, right Left-hand drive
- Passenger compartment - Behind rear seats Left-hand drive
- Passenger compartment - Centre console - 1
- Passenger compartment - Centre console - 2
- Passenger compartment - Centre console - 3
- Passenger compartment - Climate control - 1
- Passenger compartment - Climate control - 2
- Passenger compartment - Heating/air conditioning - 1
- Passenger compartment - Heating/air conditioning - 2
- Passenger compartment - Roof Not sun roof
- Passenger compartment - Roof, front - 1
- Passenger compartment - Roof, front - 2
- Passenger compartment - Roof, front Electrohydraulic Hardtop
- Passenger compartment - Roof, front Not electro-hydraulic Hardtop - 1
- Passenger compartment - Roof, front Not electro-hydraulic Hardtop - 2
- Passenger compartment - Roof, rear Sun roof
- Passenger compartment - Selector lever - 1
- Passenger compartment - Selector lever - 2
- Passenger compartment - Steering wheel
- Passenger compartment - Under front seats Left-hand drive
- Passenger compartment - Under front seats Right-hand drive
- Power train - Automatic transmission Automatic transmission (AF17/4) - 1
- Power train - Automatic transmission Automatic transmission (AF17/4) - 2
- Power train - Automatic transmission Automatic transmission (AF22/4) - 1
- Power train - Automatic transmission Automatic transmission (AF22/4) - 2
- Power train - Automatic transmission Automatic transmission (AF40/6)
- Power train - Engine, control unit Engine Z16LET
- Power train - Engine, control unit Engine Z16XER
- Power train - Engine, distribution side A17DTJ/A17DTR Engines
- Power train - Engine, distribution side Engine Z16XER - 1
- Power train - Engine, distribution side Engine Z16XER - 2
- Power train - Engine, distribution side Engine Z17DTH Engine Z17DTL
- Power train - Engine, distribution side Engine Z18XER
- Power train - Engine, distribution side Engine Z19DT/Z19DTH
- Power train - Engine, distribution side Engine Z22YH
- Power train - Engine, distribution side Z17DTR/Z17DTJ engines
- Power train - Engine, distribution side Z20LEL/Z20LER/Z20LEH engines
- Power train - Engine, exhaust side A17DTJ/A17DTR Engines - 1
- Power train - Engine, exhaust side A17DTJ/A17DTR Engines - 2
- Power train - Engine, exhaust side A17DTJ/A17DTR Engines - 3
- Power train - Engine, exhaust side Engine Z12XEP Engine Z14XEL Engine Z14XEP
- Power train - Engine, exhaust side Engine Z16LET
- Power train - Engine, exhaust side Engine Z16XE1
- Power train - Engine, exhaust side Engine Z17DTH Engine Z17DTL
- Power train - Engine, exhaust side Engine Z19DTH
- Power train - Engine, exhaust side Z17DTR/Z17DTJ engines - 1
- Power train - Engine, exhaust side Z17DTR/Z17DTJ engines - 2
- Power train - Engine, exhaust side Z20LEL/Z20LER/Z20LEH engines
- Power train - Engine, intake side A17DTJ/A17DTR Engines
- Power train - Engine, intake side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 1
- Power train - Engine, intake side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 2
- Power train - Engine, intake side Engine Z13DTH - 1
- Power train - Engine, intake side Engine Z13DTH - 2
- Power train - Engine, intake side Engine Z13DTH - 3
- Power train - Engine, intake side Engine Z16LET - 1
- Power train - Engine, intake side Engine Z16LET - 2
- Power train - Engine, intake side Engine Z16XE1 - 1
- Power train - Engine, intake side Engine Z16XE1 - 2
- Power train - Engine, intake side Engine Z16XE1 - 3
- Power train - Engine, intake side Engine Z16XER - 1
- Power train - Engine, intake side Engine Z16XER - 2
- Power train - Engine, intake side Engine Z17DTH Engine Z17DTL - 1
- Power train - Engine, intake side Engine Z17DTH Engine Z17DTL - 2
- Power train - Engine, intake side Engine Z18XER - 1
- Power train - Engine, intake side Engine Z18XER - 2
- Power train - Engine, intake side Engine Z18XER - 3
- Power train - Engine, intake side Engine Z18XER - 4
- Power train - Engine, intake side Engine Z18XER - 5
- Power train - Engine, intake side Engine Z19DT/Z19DTH
- Power train - Engine, intake side Engine Z19DTH - 1
- Power train - Engine, intake side Engine Z19DTH - 2
- Power train - Engine, intake side Engine Z20LEH Engine Z20LEL Engine Z20LER
- Power train - Engine, intake side Engine Z22YH - 1
- Power train - Engine, intake side Engine Z22YH - 2
- Power train - Engine, intake side Z17DTL/Z17DTH engines
- Power train - Engine, intake side Z17DTR/Z17DTJ engines
- Power train - Engine, intake side Z19DTL/Z19DT engines - 1
- Power train - Engine, intake side Z19DTL/Z19DT engines - 2
- Power train - Engine, intake side Z20LEL/Z20LER/Z20LEH engines - 1
- Power train - Engine, intake side Z20LEL/Z20LER/Z20LEH engines - 2
- Power train - Engine, intake side / Engine, top A17DTJ/A17DTR Engines
- Power train - Engine, intake side / Transmission side A17DTJ/A17DTR Engines
- Power train - Engine, intake side / Transmission side Engine Z16XER
- Power train - Engine, overview Engine Z12XEP Engine Z14XEL Engine Z14XEP
- Power train - Engine, overview Engine Z13DTH
- Power train - Engine, overview Engine Z16LET
- Power train - Engine, overview Engine Z16XE1
- Power train - Engine, overview Engine Z16XER
- Power train - Engine, overview Engine Z17DTH Engine Z17DTL
- Power train - Engine, overview Engine Z18XER
- Power train - Engine, overview Engine Z19DTH
- Power train - Engine, overview Engine Z22YH
- Power train - Engine, overview Z19DTL/Z19DT engines
- Power train - Engine, overview Z20LEL/Z20LER/Z20LEH engines
- Power train - Engine, top A17DTJ/A17DTR Engines
- Power train - Engine, transmission side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 1
- Power train - Engine, transmission side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 2
- Power train - Engine, transmission side Engine Z13DTH - 1
- Power train - Engine, transmission side Engine Z13DTH - 2
- Power train - Engine, transmission side Engine Z16LET
- Power train - Engine, transmission side Engine Z16XE1
- Power train - Engine, transmission side Engine Z16XER - 1
- Power train - Engine, transmission side Engine Z16XER - 2
- Power train - Engine, transmission side Engine Z17DTH Engine Z17DTL
- Power train - Engine, transmission side Engine Z18XER
- Power train - Engine, transmission side Engine Z19DTH
- Power train - Engine, transmission side Engine Z22YH
- Power train - Engine, transmission side Z17DTR/Z17DTJ engines
- Power train - Engine, transmission side Z19DTL/Z19DT engines
- Power train - Engine, transmission side Z20LEL/Z20LER/Z20LEH engines
- Power train - Manual transmission Engine Z12XEP Engine Z14XEL Engine Z14XEP
- Power train - Manual transmission Engine Z16XE1
- Power train - Manual transmission Engine Z16XER
- Power train - Manual transmission Engine Z17DTL
- Power train - Manual transmission Engine Z19DTH
- Power train - Manual transmission Engine Z22YH
- Power train - Manual transmission Manual transmission (F23/5) Engine Z17DTH
- Power train - Manual transmission Manual transmission (M32/6) Engine Z17DTH
- Power train - Manual transmission automatically shifted - 1
- Power train - Manual transmission automatically shifted - 2
- Power train - Manual transmission automatically shifted Manual transmission automatically shifted
- Harness Repair
- Operational steps - Brief Survey
- Parts - General
- Parts - Wiring Harness Plugs with Lead Ends - All Vehicles
- Repairable Damage
- Restrictions
- Step A - Observe Service Literature, Safety Regulations
- Step B1 - Prepare Special Service Tools
- Step B2 - Prepare materials
- Step C - Preparations, General
- Step D - Damage type 1, Repair of damaged cables
- Step D - Damage type 2, Replacement of plug casings
- Step D - Damage type 3, Replacement of individual spring contacts
- Step D - Damage type 4, Replacement of plug casings and individual
- Step D - Damage type 5, Replacement of complete wiring harness
- Step D - Damage type 6, Repair of damaged CAN-bus cables
- Step E - Final Operations
- Step F - Environmental protection
- Time Allowances
- Time Allowances - General
- Grounding Point
- A - pillar, left
- A - pillar, right
- Grounding Point|Battery
- Body rear - Rear compartment, left Hatchback (3 doors)
- Body, front, left Left-hand drive
- Body, front, left Right-hand drive
- Body, front, left Z17DTR/Z17DTJ engines
- Body, rear
- Body, rear, left Estate
- Body, rear, left Hatchback (3 doors) Hatchback (5 doors)
- Body, rear, left Notchback
- Body, rear, left / C - pillar, left Electrohydraulic Hardtop
- C - pillar, left Estate
- C - pillar, left Hatchback (5 doors)
- C - pillar, right Notchback
- Cross member, instrument panel Left-hand drive
- Cross member, instrument panel Right-hand drive
- Engine Engine Z12XEP Engine Z14XEL Engine Z14XEP - 1
- Engine Engine Z12XEP Engine Z14XEL Engine Z14XEP - 2
- Engine Engine Z13DTH
- Engine Engine Z16LET - 1
- Engine Engine Z16LET - 2
- Engine Engine Z16LET - 3
- Engine Engine Z16XE1 - 1
- Engine Engine Z16XE1 - 2
- Engine Engine Z16XER - 1
- Engine Engine Z16XER - 2
- Engine Engine Z17DTH Engine Z17DTL
- Engine Engine Z18XER - 1
- Engine Engine Z18XER - 2
- Engine Engine Z19DTH
- Engine Engine Z22YH - 1
- Engine Engine Z22YH - 2
- Engine Z17DTR/Z17DTJ engines
- Engine Z19DTL/Z19DT engines
- Engine Z20LEL/Z20LER/Z20LEH engines - 1
- Engine Z20LEL/Z20LER/Z20LEH engines - 2
- Engine Z20LEL/Z20LER/Z20LEH engines - 3
- Engine compartment, left
- Engine compartment, right
- Front frame side member, left
- Grounding Point|Tunnel
- General Information
- Relays and Fuses
- Body rear - Fuse & Relay box rear Fog lamps, front Right-hand drive
- Body rear - Fuse & Relay box rear Left-hand drive Fog lamps, front
- Body rear - Fuse & Relay box rear Not fog lamps, front
- Body rear - Panelling behind seats
- Body rear - Rear electronic module - 1
- Body rear - Rear electronic module - 2
- Engine compartment - Left
- Engine compartment - Radiator Engine Z19DT (Automatic transmission) Engine Z19DTH Engine Z20LEH
- Engine compartment - Radiator Not engine Z19DTH Not engine Z20LEH Engine Z19DT (Manual transmission)
- Engine compartment - Rear Not Z19DT/Z19DTL/Z19DTH engines
- Engine compartment - Rear Z19DTL/Z19DT/Z19DTH engines
- Engine compartment - Underhood electrical centre
- Engine compartment - Underhood electrical centre Not rear electronic module Diesel
- Engine compartment - Underhood electrical centre Not rear electronic module Petrol
- Engine compartment - Underhood electrical centre Rear electronic module
- Trouble shooting
- Circuit Diagram
- A Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Slips
- No Start
- Warning Lights, Telltale
- Chip, Crack
- Corrosion, Rust, Dirt
- Poor Fit
- Leaks
- Misaligned
- Inspections
- Technical Information
- Sheet Metal Parts (Bolted)
- Repair Instructions
- Replacement of parts of the outer skin / doors, tailgates and luggage compartment lids, bonnets with folded edges
- Bulkhead closure plate, remove and install
- Rear member (impact absorber), remove and install
- Battery Carrier, Remove and Install
- Steering Crossmember, Remove and Install
- Left and right torsion struts, remove and install (model L 67)
- Overview of fitting tolerances (model L 69)
- Other Information
- Technical Service Bulletins
- Loose, Missing, Broken
- Bonnet
- Repair Instructions
- Overview of fitting tolerances (model L 48)
- Replace bonnet
- Replace bonnet hinge (screwed) - both sides
- Replace bonnet closure (lock mechanism)
- Replace hook for bonnet closure
- Replace bonnet closure stud
- Replace bonnet locking mechanism Bowden cable (LHD)
- Replace bonnet locking mechanism Bowden cable (RHD)
- Overview of fitting tolerances (model L 35)
- Overview of fitting tolerances (model L 08)
- Overview of fitting tolerances (model L 67)
- Overview of fitting tolerances (model L 70)
- Component Locator
- Specifications
- Other Information
- Repair Instructions
- Front Door
- Repair Instructions
- Component Locator
- Specifications
- Other Information
- Rear Door
- Repair Instructions
- Component Locator
- Specifications
- Other Information
- Tailgate
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Other Information
- Luggage Compartment Lid
- Repair Instructions
- Specifications
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Misaligned
- Wing
- Repair Instructions
- Front Impact Absorber
- Air Routing Panel
- Repair Instructions
- Sheet Metal Parts (Welded)
- Repair Instructions
- Bodywork repair through structural adhesive
- Instructions - bodywork repair
- Specification for welded, brazed and riveted joints
- Additional work for 'Replace Front Complete' (front completely removed)
- Replace front sill panelling
- Replace rear sill panelling (model L 48)
- Sill Panelling, Replace (Model L 67)
- Description and Operation
- Special Tools and Equipment
- Other Information
- Body Repair
- Repair Instructions
- Specifications
- A Pillar
- Repair Instructions
- Replace one door hinge on the A-pillar or B-pillar
- Replace front sill panelling
- Replace A-pillar (models L 35, L 48, L 69, L70)
- Sill Panelling, Replace (Model L 08)
- Sill Panelling, Replace (Model L 67)
- A-Pillar, Replace (Model L 08)
- A-Pillar, Replace (Model L 67)
- Partially replace front roof frame (model L 67)
- Replace sill panelling complete (models L35, L48, L69)
- Description and Operation
- Repair Instructions
- B Pillar
- Repair Instructions
- Description and Operation
- C Pillar
- Repair Instructions
- Description and Operation
- D Pillar
- Repair Instructions
- Members
- Front Frame Side Member
- Rear Frame Side Member
- Spoiler Assembly
- Repair Instructions
- Wheel Well
- Repair Instructions
- Body Rear End Panel Panel
- Repair Instructions
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 48)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 35)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 08)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 67)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 70)
- Replace rear panel
- Replace upper rear panel
- Add-ons to 'Side panel, replace complete' (Side panel removed) (Model L 69)
- Repair Instructions
- Roof Panel
- Repair Instructions
- Roof, Replace (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
- Roof, Replace (Model L 08)
- Add-ons for Roof, Replace (Roof Removed) (Model L 08)
- Roof, Replace (Model L69)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 69)
- Front Roof Frame
- Side Roof Frame
- Rear Roof Frame
- Repair Instructions
- Floor and Underbody Parts
- Body Side and Quarter Panel
- Repair Instructions
- Side Panel, Replace (Model L48)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 48)
- Side panel replacement (model L35)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 35)
- Side Panel, Replace (Model L 08)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 08)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
- Side Panel, Replace (Model L67)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 67)
- Add-ons for Roof, Replace (Roof Removed) (Model L 08)
- Side Panel, Replace (Model L 70)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 70)
- Replace sill panelling complete (models L35, L48, L69)
- Side Panel, Replace (Model L 69)
- Replace side panel complete (model L 69)
- Add-ons to 'Side panel, replace complete' (Side panel removed) (Model L 69)
- Repair Instructions
- Repair Instructions
- Trim Panels, Radiator Grille, Spoiler
- Repair Instructions
- Replace sill panelling spoiler (attached with adhesive)
- Replace front panelling spoiler
- Replace rear panelling spoiler
- Detach OPC line rear spoiler
- Replace internal protective panelling of wing
- Replace wheel housing protective panelling
- Replace wind protection panelling
- Replace bonnet insulation
- Fuel Filler Flap, Remove and Install
- Lower Engine Compartment Cover, Remove and Install
- Front Panel
- Repair Instructions
- Replace front panelling
- Front panelling front guide rail, remove and install
- Front panelling side guide rail, remove and install
- Rubber Lip - Front Panelling, Detach and Reattach
- Spoiler Lip, Remove and Install
- Front Panelling Grille, Detach and Reattach
- Front panelling side grille, remove and install
- Front Panelling, Replace (OPC and Line Pack 2)
- Rear Panelling, Replace (OPC and Line Pack 2) (Model L 08)
- Component Locator
- Repair Instructions
- Rear Spoiler
- Repair Instructions
- Rear Panelling
- Repair Instructions
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 48)
- Rear Guide Rail of Rear Panelling, Remove and Install (Model L 48)
- Rear Panelling, Replace (Model L 08, L 48)
- Rear Panelling, Replace (Models L 35, L 70)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (Models L 35, L 70)
- Rear Guide Rail of Rear Panelling, Remove and Install (Model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (models L 35, L 70)
- Attach the park pilot sensor bracket in the rear panelling (model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 67)
- Replacing rear panelling (model L 67)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 69)
- Rear panelling centre guide rail, remove and install (Model 69)
- Replacing rear panelling (model L69)
- Component Locator
- Repair Instructions
- Repair Instructions
- Sheet Metal Parts (cement and seal)
- Repair Instructions
- Description and Operation
- Radiator Grille
- Repair Instructions
- B Paint
- Repair Instructions
- Component Locator
- Other Information
- External painting areas (model L 48)
- Painting, Front and Rear Panelling
- Painted Plastic Parts from Production
- Unpainted plastics in production - model L 48
- External painting areas (model L 35)
- Interior painting areas (model L 35)
- External painting areas (model L 08)
- Interior painting areas (model L 08)
- Technical Service Bulletins
- Slips
- Corrosion, Rust, Dirt
- Poor Fit
- Front End
- Other Information
- Roof
- Repair Instructions
- Description and Operation
- Vehicle Side
- Other Information
- Painting Repair System
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Repair Instructions
- Painting Repair Operations
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Other Information
- Repair Instructions
- Adhesive Foiles
- Repair Instructions
- Other Information
- Corrosion Protection
- Repair Instructions
- Other Information
- C Body Equipment
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- No Start
- Misaligned
- Poor Finish
- Fittings, Hinges, Locks
- Repair Instructions
- Replace tailgate gas pressure absorber
- Replace bonnet gas lifter spring
- Replace front door stop - L35 / L48 / L69 / L70
- Replace door stop (front door) - L08 / L67
- Replace rear door stop - L35 / L48 / L69
- Replace luggage compartment cover gas lifter spring - L67
- Replace gas lifter spring for luggage compartment lid - L69
- Specifications
- Special Tools and Equipment
- Rubber Wheaterstrip
- Repair Instructions
- Replace front door weatherstrip - L48 / L35 / L70 / L69
- Replace rear door weatherstrip - L35 / L48 / L69
- Replace tailgate weather seal - L48
- Replace sill panelling weatherstrip - L48 / L35 / L69
- Replace B-pillar weatherstrip
- Replace roof frame additional weatherstrip - L48
- Replace border weatherstrip
- Replace tailgate weather strip - L35 / L70
- Replace roof frame additional weatherstrip - L35
- Replace front door rubber seal - L08
- Replace tailgate rubber seal - L08
- Replace sill panelling weatherstrip - L08 / L67
- Replace roof frame additional weatherstrip - L08
- Replace border edge weatherstrip - L35 (with adjustable rear seats)
- Replace border weatherstrip - L35 (without adjustable rear seats)
- Replace border weatherstrip - L48
- Replace upper luggage compartment lid rubber buffer - L67
- Replace lower luggage compartment lid rubber buffer - L67
- Replace front door rubber seal - L67
- Replace luggage compartment lid weatherstrip - L67
- Replace roof frame front seal - L67
- Replace front folding roof seal - L67
- Replace center folding roof seal - L67
- Replace folding roof C-pillar weatherstrip - L67
- Replace weatherstrip for rear quarter panel window channel - L67
- Replace bracket (aluminum rails) front folding roof weatherstrip - L67
- Replace bracket (aluminum rails) center folding roof weatherstrip - L67
- Replace bracket (aluminum rails) C-pillar folding roof weatherstrip - L67
- Replace rubber mounting for folding roof tailgate glass - L67
- Replace roof frame additional weatherstrip - L70
- Rubber Seal - Fixed Rear Door Window, Replace
- Replace luggage compartment lid weatherstrip
- Replace roof frame additional weatherstrip - L69
- Repair Instructions
- Outside Handle
- Lock Cylinder
- Repair Instructions
- Repair Instructions
- Glass, Window Guides, Window Winders
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electrically Adjustable Mirrors
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 Symptom Chart/Customer Complaints
- B-003 No Matching Customer Complaint
- B-004 Complaint: Interior Mirror
- B-005 Complaint: Outside Mirror, Driver Door
- B-006 Complaint: Outside Mirror, Front Passenger Door
- B-007 Check: Electrochromatic Inside Mirror
- B-008 Check: Driver Door Outside Mirror Adjustment
- B-009 Check: Passenger Door Outside Mirror Adjustment
- B-010 Check: Driver Door Outside Mirror Heating
- B-011 Check: Passenger Door Outside Mirror Heating
- B-012 Check: Driver Door Mirror Folding/Unfolding
- B-013 Check: Passenger Door Mirror Folding/Unfolding
- C-xx Fault Isolation Procedures
- C-001 Electrochromatic Interior Mirror Circuit
- C-002 Driver Side Mirror Circuit
- C-003 Passenger Side Mirror Circuit
- C-004 Driver Outside Mirror Heating Circuit
- C-005 Front Passenger Outside Mirror Heating Circuit
- C-006 Driver Outside Mirror Folding Circuit
- C-007 Front Passenger Outside Mirror Folding Circuit
- C-008 System Status Information
- Electrically Adjustable Mirrors
- Diagnostic Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Poor Finish
- Schematic and Routing Diagrams
- Circuit Diagram
- Sash Window
- Repair Instructions
- Replace sash window of front door - L48 / L35 / L69 / L70
- Replace outer window channel seal (front door) - L08 / L35 / L48 / L69 / L70
- Replace inner window channel seal (front door) - L48 / L35 / L70 / L69
- Replace outer window channel seal (rear door)
- Replace window channel seal inner (back door)
- Replace sash window guide (guide rail) (front door) - L35 / L48 / L70 / L69
- Replace sash window guide (front door) - L35 / L48 / L70 / L69
- Replace sash window (rear door)
- Rear sash window (guide rail) (rear door), replace
- Replace door sash window guide (rear door)
- Replace window winder - driver's side (front door) - L35/L48
- Replace mechanical window actuation on rear door
- Replace window actuation on rear door (electric actuation)
- Replace front door sash window - L08
- Replace inner window channel seal (front door) - L08
- Replace sash window guide (guide rail) - driver's side (front door) - L08
- Replace the door's sash window guide (front door) - L08
- Replace the door's window actuation (front door) - L08
- Replace the door's front sash window (front door) - L67
- Replace front sash window guide of the door (front door) - L67
- Replace outer window channel seal (front door) - L67
- Replace inner window channel seal (front door) - L67
- Adjust front sash window - L67
- Adjust rear sash window - L67
- Buffer - Front Window Guide Rail, Replace
- Repair Instructions
- Rear Screen
- Inner Rear View Mirror
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Leaks
- Smoke, Odour, Fumes
- Schematic and Routing Diagrams
- Circuit Diagram
- Tailgate Screen
- Rear Quarter Window
- Window (Fixed Type)
- Repair Instructions
- Windscreen
- Repair Instructions
- Windscreen, remove, install or replace
- Rain sensor cover, replace
- Panorama screen, remove, install or replace - L08
- Replace rear seat frame - left side - L35 (adjustable rear seat bench)
- Replace sun protection for panorama glass - L08
- Replace sun blind panel operating handle - L08
- Replace sun blind operating handle (L08)
- Windscreen, remove, install or replace - L67
- Resealing windscreen /panorama glass
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Repair Instructions
- Outside Rear View Mirror
- Repair Instructions
- Electrically actuated outer mirror, replace
- Replace external mirror inner panelling
- Replace mirror face for the outer mirror
- Replace outer panelling of outside mirror
- Replace adjustable outer mirror from the inside (manually)
- Replace gaiter from the inside adjustable outside mirror
- Replace actuator from the inside adjustable outside mirror
- Repair Instructions
- Sliding Roof
- Repair Instructions
- Replace sunroof wind deflector inner panel
- Replace border weatherstrip
- Replace sunroof wind deflector - L35 / L48
- Replace wind deflector swing-out arm - L35 / L48
- Replace border edge weatherstrip - L35 (with adjustable rear seats)
- Replace border weatherstrip - L35 (without adjustable rear seats)
- Replace border weatherstrip - L48
- Replace shifting gate assembly for sunroof - Both sides - L35 / L48
- Replace front water drain hose actuation unit - L69
- Replace water drain hose actuation unit, rear - L69
- Replace glass sunroof assembly - L69
- Replace glass sunroof cover - L69
- Adjust glass cover - L69
- Replace sun protection for sunroof - L69
- Adjust front of folding roof - L67
- Emergency opening of closed folding roof - L67
- Replace glass cover panel - L69
- Replace sunroof wind deflector - L69
- Sunroof Water Guide Plate, Replace - L69
- Description and Operation
- Special Tools and Equipment
- Schematic and Routing Diagrams
- Circuit Diagram
- Operating Unit
- Repair Instructions
- Replace front water drain hose actuation unit - L48 / L35
- Replace water drain hose actuation unit, rear - L48
- Replace glass sunroof assembly - L35 / L48
- Replace water drain hose actuation unit, rear - L35
- Glass Sunroof - Replace Entirely - L35 (with adjustable rear bench seat)
- Glass Sunroof - Replace Entirely - L35 (without adjustable rear bench seat)
- Glass Sunroof - Replace Entirely - L48
- Repair Instructions
- Glass Panel
- sunblind
- Repair Instructions
- Trim Strips, Lettering, Coverings
- Repair Instructions
- Replace protective trim strip for door (front door) - L48 / L35 / L70
- Replace protective trim strip for rear door - L48
- Replace protective trim strip for front trim
- Replace protective trim strip for rear panelling - L48
- Replace tailgate trim strip/ wheel shield - L48
- Replace tailgate trim strip/ wheel shield - L35 / L70
- Car roof cover strip, Replace
- Cover for Roof Luggage Carrier Fastening Holes, Replace
- Replace protective trim strip for door (front door) - L08
- Replace protective trim strip for rear door - L35
- Replace protective trim strip for rear quarter panel - L08
- Replace protective trim strip for rear panelling - L35 / L70
- Replace protective trim strip for rear door - L08
- Replace tailgate trim strip/ wheel shield - L08
- Replace lettering for tailgate - L48
- Replace lettering for tailgate - L35
- Replace lettering for tailgate - L08
- Panel - replace outer sill
- Replace roof railing L35
- Install Parkpilot sensor in protective trim strip (model L 08)
- Replace company emblem
- Replace protective trim strip for door (front door) - L67
- Replace protective trim strip for rear quarter panel - L67
- Replace company sign - L67
- Replace luggage compartment lid reflector, side - L67
- Replace decorative panel for luggage compartment lid - L67
- Replace lettering - tailgate - L70
- Replace protective trim strip for door (front door) - L69
- Replace protective trim strip for rear door - L69
- Replace protective trim strip for rear panelling - L69
- Replace decorative panel for luggage compartment lid - L69
- Replace lettering for luggage compartment lid - L69
- Component Locator
- Specifications
- Special Tools and Equipment
- Repair Instructions
- Seats, Upholstery, Inner Trim Panels
- Repair Instructions
- Replace cover for front door inside handle
- Replace cover for rear door inside handle
- Replace one guide rail, flexible load compartment transport safety equipment - L35
- Replace shift lever / selector lever panel
- Replace microphone cover of handsfree system
- Positioning inner panelling - L67
- Positioning inner panelling - L69
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Loading Compartment Cover
- Repair Instructions
- Replace holding socket for load compartment cover - L48
- Replace cover for load compartment - middle - L08 / L48
- Replace cover for load compartment, side - L48
- Replace cover for load compartment, side - L08
- Replace retaining strap for load compartment cover
- Replace holding socket for load compartment cover - L08
- Replace cover for load compartment - center (L35)
- Fastening Clip - Load Compartment Cover, Replace
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Repair Instructions
- Ash Tray
- Luggage Retaining Net
- Handle
- Glove Box
- Roof Inner Trim Panel, Sun Shield
- Repair Instructions
- Replace moulded headlining - L48
- Sun visor, replace
- Replace moulded headlining - L35 (with adjustable rear seats)
- Replace moulded headlining - L35 (without adjustable rear seats)
- Replace moulded headlining - L08
- Replace moulded headlining (panorama glass) - L08
- Replace sun visor support (except L67)
- Replace sun visor cover - L08
- Replace sun visor support - L67
- Replace front moulded headlining - L67
- Replace rear moulded headlining - L67
- Replace moulded headlining - L70
- Moulded Headlining for Sunroof, Replace - L48
- Replace moulded headlining - L69
- Replace moulded headlining (sunroof) - L69
- Replace moulded headlining panel
- Repair Instructions
- Instrument Panel Upholstery
- Repair Instructions
- Replace instrument panel padding
- Replace instrument panel padding panel
- Replace right instrument panel padding panel
- Replace lower instrument panel padding panel
- Replace lower instrument panel padding moulding
- Replace defroster channel panel
- Bracket for Lower Instrument Panel Padding, Replace - Right Side
- Bracket for Lower Instrument Panel Padding, Replace - Left Side
- Repair Instructions
- Luggage Compartment Mat
- Head Rest
- Repair Instructions
- Guide Sleeve, Head Restraint - Front Seat, Standard, Remove and Install
- Replace head restraint
- Active head restraint assembly, Replace
- Guide sleeves for active head restraint, Replace
- Bearing, Mountings for Front Seat Head Restraint, Replace
- Replace centre rear seat head restraint
- Guide Sleeves for Head Restraint - center, Replace
- Replace rear seat head restraint - L67
- Replace roll bat (not deployed) - L67
- Repair Instructions
- Centre Console
- Repair Instructions
- Rear Seat
- Repair Instructions
- Replace rear seat - L08 / L35 / L48 / L70
- Remove and install or replace rear seat backrest - L08 / L35 / L48 / L70
- Replace rear seat upholstery covering (one-piece)
- Replace rear seat backrest pad - (40 percent parting)
- Replace rear seat backrest pad - (40 percent parting) - L35 (adjustable rear seat bench)
- Replace rear seat backrest pad (60 percent section) - L08 / L35 / L48
- Replace rear seat backrest pad - (60 percent parting) - L35 (adjustable rear seat bench)
- Replace center rear seat backrest pad
- Seat bench, complete removal and installation or replacement - L35 (slideable seat bench)
- Replace upper lock for rear seat backrest locking - right side (L08 / L35 / L48)
- Replace upper lock for rear seat backrest locking - left side (L08 / L35 / L48)
- Replace upper lock for rear seat backrest lock - center
- Replace actuation unit for rear seat backrest lock - right side (L08 / L35 / L48)
- Replace actuation unit for rear seat backrest lock - left side (L08 / L35 / L48)
- Replace centre rear seat backrest frame
- Replace rear seat frame - left side - L35 (adjustable rear seat bench)
- Center bearing for Rear Seat Backrest, Replace
- Lock (Locking Bolt) for Rear Seat Backrest, Replace - center
- Replace rear seat backrest upholstery covering (40 percent section) - right side (L08 / L35 / L48)
- Replace rear seat backrest upholstery covering (40 percent section) - left side (L08 / L35 / L48)
- Replace rear seat backrest upholstery covering (60 percent section) - L08 / L35 / L48 / L69 / L70
- Replace center rear seat upholstery covering
- Replace rear seat pad (one-piece)
- Replace pad / upholstery covering - left side L35
- Replace rear seat backrest pad - (40 percent parting) - left side
- Replace rear seat frame - left side
- Replace rear seat backrest frame - (40 percent parting)
- Replace rear seat backrest frame - left side (60 percent section) - L08 / L35 / L48
- Replace front seat backrest frame
- Replace rear seat backrest frame - right side
- Replace rear seat upholstery covering - (60 percent parting) - L35 (adjustable rear seat bench)
- Replace rear seat frame - right side - L35 (adjustable rear seat bench)
- Replace rear seat frame - right side - L35 with adjustable rear seat bench
- Replace rear seat frame - left side - L35 with adjustable rear seat bench
- Replace frame for centre rear seat backrest flap (L08 / L35 / L48)
- Replace centre rear seat head restraint
- Guide Sleeves for Head Restraint - Rear Seat, Replace
- Guide Sleeves for Head Restraint - center, Replace
- Replace rear seat longitudinal adjustment handle - center (L35 with adjustable rear seat bench)
- Replace seat backrest adjustment handle
- Replace seat backrest adjustment handle panel
- Replace rear backrest release - right or left side
- Replace center rear seat flap
- Replace rear seat - L67
- Replace seat backrest - L67
- Replace rear seat pad - one piece - L67
- Replace rear seat back pad - one piece - L67
- Replace rear upholstery covering - one piece - L67
- Replace rear seat back upholstery covering - one piece - L67
- Replace armrest for rest seat backrest - L67
- Replace rear seat backrest flap - L67
- Replace frame for center rear seat backrest flap - L67
- Rear Bench Seat Lock, Replace (L08 / L48)
- Rear Bench Seat Lock, Replace - Left Side (L35)
- Rear Bench Seat Lock, Replace - Right Side (L35)
- Replace rear seat - L69
- Replace rear seat backrest upholstery covering - left side (L69)
- Replace rear seat backrest pad - left side (L69)
- Replace rear seat backrest frame - left side (60 percent section) - L69
- Replace frame for center rear seat backrest flap - L69
- Replace upper lock for rear seat backrest lock - left side (L69)
- Replace armrest for rest seat backrest - L69
- Replace rear seat backrest flap - L69
- Replace button for locking rear seat backrest - left side L69
- Remove and install or replace rear seat backrest - L69
- Repair Instructions
- Seat Belt
- Repair Instructions
- Replace front seat belt - L08 / L35 / L48 / 69 / L70
- Seat Belt with Automatic Retractor - Centre Rear Seat, Replace - L48
- Replace rear belt buckle - L48 / L08
- Belt Buckle Tensioner, Replace
- Replace Seat Belt with Automatic Retractor - Rear Seat - L35
- Replace seat belt with reel retractor for center rear seats - L48 / L08
- Replace seat belt with reel retractor for center rear seats - L35
- Replace rear belt buckle - L35
- Seat Belt with Automatic Retractor - Rear Seat, Replace - L08
- Replace front seat belt height adjustment - L35 / L48 / L69
- Replace front seat belt height adjustment - L 08
- Replace rear seat belt height adjustment - L35
- Replace seat belt fastening panel
- Replace top seat belt fastening panel
- Replace seat belt panel (belt guide) at front seat
- Replace rear belt buckle - L67
- Replace seat belt panelling, rear center - L67
- Replace front seat belt - L67
- Seat Belt with Automatic Retractor - Centre Rear Seat, Replace L67
- Guide for B-Pillar Seat Belt, Replace (L08)
- Guide for B-Pillar Seat Belt, Replace (L35 / L48 / L70)
- Sliding Rod for Front Seat Belt - Replace (L67)
- Sliding Rod for Front Seat Belt - Replace (L08)
- Bracket for Opel-Fix Rear Child Seat Safety System - Right Side, Replace (L08 / L48)
- Bracket for Opel-Fix Rear Child Seat Safety System - Right Side, Replace (L35)
- Bracket for Opel-Fix Rear Child Seat Safety System - Left Side, Replace (L08 / L48)
- Bracket for Opel-Fix Rear Child Seat Safety System - Left Side, Replace (L35)
- Replace rear seat belt - L69
- Replace seat belt with reel retractor for centre rear seat - L69
- Replace rear belt buckle - L69
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Excessive Effort, Hard Work
- Corrosion, Rust, Dirt
- Repair Instructions
- Other Inner Trim Panels
- Repair Instructions
- Replace outer window channel seal (front door) - L08 / L35 / L48 / L69 / L70
- Replace inner window channel seal (front door) - L48 / L35 / L70 / L69
- Replace outer window channel seal (rear door)
- Replace window channel seal inner (back door)
- Replace A-pillar inner panelling (upper)
- Replace B-pillar inner panelling (upper) - L35 / L48 / L69 / L70
- Replace B-pillar inner panelling (lower) - L35 / L48 / L69
- Replace C-pillar inner panelling - L48
- Replace lower C-pillar inner panelling - L48
- Replace sill inner panelling - L35 / L48 / L69
- Replace rear quarter panel inner panelling - L48
- Replace inner panelling of the rear panel - L48
- Replace glasses pocket (driver's side)
- Replace external mirror inner panelling
- Replace upper tailgate inner panelling - L48
- Replace lower tailgate inner panelling - L48
- Rain sensor cover, replace
- Replace front door weatherstrip - L48 / L35 / L70 / L69
- Replace rear door weatherstrip - L35 / L48 / L69
- Replace tailgate weather seal - L48
- Replace sill panelling weatherstrip - L48 / L35 / L69
- Replace B-pillar weatherstrip
- Replace roof frame additional weatherstrip - L48
- Replace upper C-pillar inner panelling - L35
- Replace lower C-pillar inner panelling - L35
- Replace D-pillar inner panelling - L35
- Replace rear quarter panel inner panelling - L35
- Replace upper tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace lower tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace tailgate weather strip - L35 / L70
- Replace roof frame additional weatherstrip - L35
- Replace inner window channel seal (front door) - L08
- Replace front inner panelling - L08
- Replace rear quarter panel inner panelling - L08
- Replace inner panelling of the lower rear panel - L35
- Replace inner panelling of the lower rear panel - L08
- Replace upper tailgate inner panelling / luggage compartment cover - L08
- Replace lower tailgate inner panelling / luggage compartment cover L08
- Replace front door rubber seal - L08
- Replace tailgate rubber seal - L08
- Replace sill panelling weatherstrip - L08 / L67
- Replace roof frame additional weatherstrip - L08
- Replace upper B-pillar inner panelling - L08
- Replace upper C-pillar inner panelling - L08
- Replace sill inner panelling - L08
- Replace centre instrument panel speaker panelling
- Replace tailgate inner panelling - side L08
- Replace inside handle for tailgate - L08
- One Floor Mat, Replace
- Replace rear roof frame cover
- Replace load compartment storage box - right side
- Replace load compartment storage box - left side
- Replace luggage compartment lid rubber buffer - L08
- Hook, Load Compartment Guide Rail, Replace
- Replace roof frame cover front - L67
- Replace front outer folding roof inner panelling hinge - L67
- Replace front inner folding roof inner panelling hinge - L67
- Replace A-pillar inner panelling - L67
- Replace C-pillar outer folding roof inner panelling hinge - L67
- Replace C-pillar inner folding roof inner panelling hinge - L67
- Replace folding roof inner C-pillar inner panelling hinge to rear window - L67
- Replace center outer folding roof inner panelling hinge - L67
- Replace center inner folding roof inner panelling hinge - L67
- Replace rear window panelling - L67
- Replace luggage compartment panelling (right side) - L67
- Replace luggage compartment panelling (left side) L67
- Replace luggage compartment panelling (side) cinematic L67 - right side
- Replace luggage compartment panelling (side) cinematic L67 - left side
- Replace front inner panelling of the rear quarter panel - L67
- Replace front inner panelling of the rear quarter panel - top L67
- Replace inner panelling of the rear panel - L67
- Replace upper tailgate inner panelling - L67
- Replace luggage compartment lid lock striker cover - L67
- Replace center outer folding roof inner panelling hinge - L67
- Replace inner luggage compartment lid cover - L67
- Replace sill inner panelling - L67
- Replace upper luggage compartment lid folding roof covering - L67
- Replace luggage compartment lid folding roof covering bracket - L67
- Replace crossmember inner panelling (roll bar) - L67
- Replace folding roof parcel shelf cover, side - left side - L67
- Replace parcel shelf folding roof covering bracket - L67
- Replace limit stop luggage compartment lid folding roof covering - L67
- Replace lock catch panel - L67
- Replace folding roof luggage compartment support - L67
- Replace adapter rails (variable load compartment covering)
- Replace B-pillar inner panelling (lower) - L70
- Replace sill inner panelling - L70
- Replace front inner panelling - L70
- Replace rear quarter panel inner panelling - L70
- Replace inner panelling of the rear panel - L70
- Replace B-pillar outer panelling - L70
- A load compartment lash lug - L70
- Dividing grid, remove, install or replace - L70
- Cover - Luggage Compartment Storage Compartment, Replace (L35)
- Panel - Light Switch Centre, Replace
- Front Panelling End Strip, Replace
- Fuse Box Cover, Replace
- Radio Aperture Storage Compartment, Replace
- Cover for Centre Console Fastening Bolt, Replace
- Cover for Sun Blind Bowden Cable, Replace - L08
- Info Display Housing, Replace
- Replace upper C-pillar inner panelling - right side - L69
- Replace upper C-pillar inner panelling - left side - L69
- Replace the lower C-pillar inner panelling - right side - L69
- Replace the lower C-pillar inner panelling - left side - L69
- Replace parcel shelf - L69
- Replace inner panelling of the rear panel - L69
- Replace rear panel inner panelling - passenger side - L69
- Replace rear panel inner panelling - driver's side - L69
- Replace inner luggage compartment lid carpeting - L69
- Replace emergency release of luggage compartment lid lock - L69
- Replace holding socket for luggage compartment mat - L69
- Replace luggage compartment lid rubber buffer - L69
- Replace luggage compartment panelling (side) - L69
- Replace folding roof hinge hydraulic line guide inner panelling
- Repair Instructions
- Carpet
- Repair Instructions
- Replace carpet - complete - L48
- Replace luggage compartment mat - L35
- Replace load compartment carpet - L08
- One Floor Mat, Replace
- Replace carpet - complete (with adjustable rear seats) - L35
- Replace carpet - complete (without adjustable rear seats) - L35
- Replace carpet - complete - L08
- Replace carpet - complete - L67
- Replace carpet - complete - L70
- Replace carpet - complete - L69
- Repair Instructions
- Door Inner Trim Panel
- Repair Instructions
- Replace inner window channel seal (front door) - L48 / L35 / L70 / L69
- Replace window channel seal inner (back door)
- Replace front inner panelling - L48 / L35 / L70 / L69
- Replace rear door inner panelling - L35 / L48 / L69
- Replace inner window channel seal (front door) - L08
- Replace door inner panelling (front door) - L08
- Replace the door's inner panelling (front door) - L67
- Repair Instructions
- Rear End Trim Panel, Rear Window Shelf
- Repair Instructions
- Replace inner panelling of the rear panel - L48
- Replace upper tailgate inner panelling - L48
- Replace lower tailgate inner panelling - L48
- Replace upper tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace lower tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace inner panelling of the lower rear panel - L35
- Replace inner panelling of the lower rear panel - L08
- Replace upper tailgate inner panelling / luggage compartment cover - L08
- Replace lower tailgate inner panelling / luggage compartment cover L08
- Replace tailgate inner panelling - side L08
- Replace inside handle for tailgate - L08
- Replace parcel shelf - L67
- Adjust roll bar panelling - L67
- Repair Instructions
- Front Seat
- Repair Instructions
- Front seat with front seat backrest, remove and install
- Backrest - Front Seat, Remove and Install
- Handle for seat height adjustment, Replace
- Replace front seat upholstery covering - L08 / L35 / L48 / L67 / L69 / L70
- Replace front seat backrest upholstery covering - L08 / L35 / L48 / L67 / L69 / L70
- Height Adjustment for Front Seat, Replace
- Remove and install adjuster handle of the front seat driving fitting
- Replace Bowden cable for front seat backrest lock - L08/L67/L70
- Replace lever for front seat backrest - L08/L67/L70
- Replace front seat backrest lock lever panel - L08
- Replace front seat panel
- Front Seat Panel (Inside), Replace
- Replace front seat upholstery covering (OPC sports seat)
- Replace front seat backrest upholstery covering (OPC sports seat)
- Front Seat Pad, Replace (OPC sports seat)
- Front seat backrest, replace (OPC sports seat )
- Replace seat occupancy detection mat
- Replace front seat pad - L08 / L35 / L48 / L67 / L69 / L70
- Replace rear seat pad upholstery covering - right side
- Front Seat Backrest Pad, Replace
- Replace outer front seat guide rail cover
- Replace star grip of front seat reclining control
- Replace lumbar support panel (manually)
- Front Seat Armrest, Replace
- Sensor Mat, Seat Belt Fastened Detection, Replace
- Seat Spring Mat, Front Seat, Replace
- Trim Box Recess, Front Seat, Replace
- Trim Box Panel, Front Seat, Replace
- Panelling, Front Seat Backrest, Replace
- Brackets, Opel-FIX Child Seat Safety System, Replace
- Front Backrest Wire Mat, Replace
- Front Seat Backrest Connecting Rod, Replace
- Repair Instructions
- Load securing device, front seat
- Repair Instructions
- Repair Instructions
- Airbag
- Repair Instructions
- Non-activated airbag driver's side, replace
- Non-activated airbag passenger's side, replace
- Replace side airbag (not deployed) (front seat)
- Replace side airbag sensor - L35 / L48 / L69 / L70
- Replace airbag sensor (upper front) - driver's side
- Replace airbag sensor (upper front) - passenger's side
- Airbag control unit, replace
- Replace side airbag sensor - L08
- Replace seat occupancy detection mat
- Replace airbag sensor (upper front) - center
- Replace side airbag sensor - L67
- Replace airbag contact unit
- Replace Curtain Airbag (not deployed) - L48 from MJ 2007
- Replace Curtain Airbag (repair airbag) (not deployed) - L48 from MJ 2007
- Replace Curtain Airbag (not deployed) - L35 from MJ 2007
- Replace Curtain Airbag (repair airbag) (not deployed) - L35 from MJ 2007
- Replace Curtain Airbag (not deployed) - L08 from MJ 2007
- Replace Curtain Airbag (repair airbag) (not deployed) - L08 from MJ 2007
- Replace Curtain Airbag fastening clip - from MJ 2007
- Specifications
- Special Tools and Equipment
- Airbag MRS (Temic)
- Schematic and Routing Diagrams
- Airbag SDM-33 (Temic)
- Diagnostic Information and Procedures
- Diagnostic Procedures
- SDM (Airbag)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- C-001 Airbag Control Unit not Reusable
- C-002 Driver Airbag (Stage 1) Circuit
- C-003 Driver Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-004 Driver Airbag (Stage 2) Circuit
- C-005 Driver Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-006 Side Airbag Driver Circuit
- C-007 Driver Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-008 Seat Belt Pretensioner Driver Circuit
- C-009 Driver Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-010 Curtain Airbag Driver Circuit
- C-011 Driver Curtain Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-012 Passenger Airbag (Stage 1) Circuit
- C-013 Passenger Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-014 Passenger Airbag (Stage 2) Circuit
- C-015 Passenger Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-016 Side Airbag Passenger Circuit
- C-017 Passenger Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-018 Seat Belt Pretensioner Passenger Circuit
- C-019 Passenger Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-020 Curtain Airbag Passenger Circuit
- C-021 Passenger Curtain Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-022 Co-Driver Seat Recognition Sensor Circuit
- C-023 Front Impact Sensor Circuit
- C-024 Side Airbag Sensor Driver Circuit
- C-025 Side Airbag Sensor Passenger Circuit
- C-026 Control Unit Hard- and Software
- C-027 Control Unit Hard- and Software 1
- C-028 Driver Seat Belt Buckle Sensor Circuit
- C-029 Front Passenger Seat Belt Buckle Sensor Circuit
- SDM (Airbag) (Convertible)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- C-001 Airbag Control Unit not Reusable
- C-002 Driver Airbag (Stage 1) Circuit
- C-003 Driver Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-004 Driver Airbag (Stage 2) Circuit
- C-005 Driver Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-006 Side Airbag Driver Circuit
- C-007 Driver Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-008 Seat Belt Pretensioner Driver Circuit
- C-009 Driver Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-010 Left Rollover Bar Circuit
- C-011 Left Rollover Bar Squib Circuit (Shorted to Other Squib Circuit)
- C-012 Passenger Airbag (Stage 1) Circuit
- C-013 Passenger Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-014 Passenger Airbag (Stage 2) Circuit
- C-015 Passenger Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-016 Side Airbag Passenger Circuit
- C-017 Passenger Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-018 Seat Belt Pretensioner Passenger Circuit
- C-019 Passenger Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-020 Right Rollover Bar Circuit
- C-021 Right Rollover Bar Squib Circuit (Shorted to Other Squib Circuit)
- C-022 Co-Driver Seat Recognition Sensor Circuit
- C-023 Front Impact Sensor Circuit
- C-024 Side Airbag Sensor Driver Circuit
- C-025 Side Airbag Sensor Passenger Circuit
- C-026 Control Unit Hard- and Software
- C-027 Control Unit Hard- and Software 1
- C-028 Driver Seat Belt Buckle Sensor Circuit
- C-029 Front Passenger Seat Belt Buckle Sensor Circuit
- SDM (Airbag)
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Repair Instructions
- Trailer Hitch
- Repair Instructions
- Replace trailer hitch - L48/L70
- Replace trailer hitch - L35
- Replace trailer hitch - L08
- Ball Head of Detachable Trailer Hitch, Replace
- Fastening points of the trailer hitch - L08
- Fastening points of the trailer hitch tow operation - L35
- Fastening points of the trailer hitch - L48
- Pocket for Ball Head of Detachable Trailer Hitch, Replace
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Loose, Missing, Broken
- Repair Instructions
- Folding roof
- Repair Instructions
- Replace rear window console - L67
- Replace parcel shelf on rear window - L67
- Replace rear window centering - L67
- Replace front folding roof - L67
- Replace folding roof center - L67
- Replace folding roof C-pillar - L67
- Replace lower luggage compartment lid folding roof covering flap - L67
- Replace upper water drain hose of the rear window - L67
- Replace lower water drain hose of the rear window - L67
- Replace folding roof hydraulic cylinder lock - L67
- Replace luggage compartment lid hydraulic pipeline (flow / return) - right side - L67
- Replace luggage compartment lid hydraulic pipeline (flow / return) - left side - L67
- Replace lock cylinder hydraulic pipeline (flow / return) - right side - L67
- Replace lock cylinder hydraulic pipeline (flow / return) -left side -L67
- Replace folding roof hydraulic unit - L67
- Replace luggage compartment lid hinges (screwed in) L67 - left side
- Replace luggage compartment lid hinges (screwed in) L67 - right side
- Adjust folding roof center - L67
- Adjust folding roof rear window - L67
- Adjust folding roof C-pillar - L67
- Parcel shelf flap - align or adjust - L67
- luggage compartment lid flap - align or adjust - L67
- Parcel shelf - align or adjust - L67
- Adjust luggage compartment lid functioning parts and gap - L67
- Luggage compartment lid lock - align or adjust - L67
- Luggage compartment lid lock guide striker - align or adjust - L67
- Hydraulic cable routing - L67
- Hydraulic Cylinder For Folding Roof Actuation Mechanism, Replace
- Replace folding roof hydraulic line (supply and return)
- Replace folding roof hinge hydraulic line guide inner panelling
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Retractable Hardtop - Can not be closed
- Folding Roof, Easy Load - Does not stay in load position
- Folding Roof, Easy Load - Does not stay in load position
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Leaks
- Folding Roof, Easy Load - Does not stay in load position
- Folding Roof, Easy Load - Does not stay in load position
- Misaligned
- Folding roof, complete
- Repair Instructions
- Measure the roof beometric points of the body - L67
- Replace folding roof completely - L67
- Replace steel folding roof protective blind - L67
- Replace parcel shelf hydraulic cylinder - L67
- Replace luggage compartment lid hydraulic cylinder - right side - L67
- Replace luggage compartment lid hydraulic cylinder - left side - L67
- Replace folding roof control device - L67
- Replace folding roof hinge, left side - L67
- Replace folding roof hinge, right side - L67
- Replace folding lock linkage - L67
- Replace connector linkage for folding roof lock - L67
- Replace folding roof lock linkage - L67
- Replace folding roof lock catch - L67
- Folding roof emergency operation - L67
- Check folding roof is sealed - L67
- Check hydraulic pump level and correct (L67)
- Folding roof shims - L67
- Overview of fitting tolerances (model L 67)
- Rapid measuring method
- Replace roll bar (deployed) - L67
- Replace roll bar trigger unit - L67
- Specifications
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Repair Instructions
- Luggage Compartment Lid
- Repair Instructions
- Parcel shelf flap - align or adjust - L67
- luggage compartment lid flap - align or adjust - L67
- Parcel shelf - align or adjust - L67
- Adjust luggage compartment lid functioning parts and gap - L67
- Luggage compartment lid lock - align or adjust - L67
- Luggage compartment lid lock guide striker - align or adjust - L67
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Repair Instructions
- Repair Instructions
- Technical Service Bulletins
- D Heating, Ventilation, Air Conditioning (HVAC)
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Heating, Ventilation and Air Conditioning System
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 Symptom Chart/Customer Complaints
- B-003 No Matching Customer Complaint
- B-004 Complaint: Blower Passenger Compartment
- B-005 Complaint: Temperature Passenger Compartment
- B-006 Complaint: Rear Window Heating
- B-007 Complaint: Air Distribution
- B-008 Complaint: Air Recirculation
- B-009 Fuse Check 1
- B-010 Fuse Check 2
- B-011 Fuse Check 3
- B-012 Fuse Check 4
- B-013 Fuse Check 5
- B-014 Fuse Check 6
- B-015 Fuse Check 7
- B-016 Fuse Check 8
- B-017 Fuse Check 9
- B-018 Check: Signal Air Conditioning ON
- B-019 Check: Air Conditioning System Cut-Off
- B-020 Check: Heating Blower
- B-021 Check: Compressor Clutch
- B-022 Check: Pressure Sensor Signal
- B-023 Check: Coolant Circuit
- B-024 Mechanical Function Check
- B-025 Check: Air Flow Temperature
- B-026 Check: Air Conditioning System Function
- B-027 Check: Refrigerant Circuit
- C-xx Fault Isolation Procedures
- C-001 Blower Heating Circuit
- C-002 Function-Group Mixed Air Flap
- C-003 Function-Group Air Distribution
- C-004 Air Recirculation Flap Motor Circuit
- C-005 Rear Window Heater Input Signal
- C-006 Rear Window Heater Circuit
- C-007 Back Window Heating Telltale Circuit
- C-008 Air Conditioning System Information Switch Circuit
- C-009 Pressure Sensor Circuit
- C-010 Air Conditioning System Compressor Circuit
- C-011 Function-Group Ripped V-Belt
- C-012 Function-Group Refrigerant Lines
- C-013 Function-Group Condenser
- C-014 Function-Group Refrigerant Circuit, High and Low Pressure Side
- C-015 Mechanical Function
- C-016 System Status Information
- Heating, Ventilation and Air Conditioning System
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Electronic Temperature Control
- Seat Heating Systems
- Schematic and Routing Diagrams
- Circuit Diagram
- Electric Front Seat Heating
- Schematic and Routing Diagrams
- ECC Electronic Climate Control
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ECC/SAC (Electronic Climate Control)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Blower Passenger Compartment
- B-007 Complaint: Temperature Passenger Compartment
- B-008 Complaint: Rear Window Heating
- B-009 Complaint: Air Distribution
- B-010 Complaint: Air Recirculation
- B-011 ACTUATOR TEST
- B-012 ECU Control
- B-013 Fuse Check 1
- B-014 Fuse Check 2
- B-015 Fuse Check 3
- B-016 Check: Pressure Sensor Signal
- B-017 Check: Coolant Circuit
- B-018 Check: Air Conditioning System Function
- B-019 Check: Signal Air Conditioning ON
- B-020 Mechanical Function Check
- B-021 Check: Stepper Motor Blender
- B-022 Check: Refrigerant Circuit
- B-023 Programming ECC
- B-024 Programming: Variant Configuration
- B-025 Check: Engine Control Unit Communication
- B-026 Programming Instrument
- B-027 Programming ECM
- B-028 Electrical Function Check: Dimmer-Instrument Illumination
- B-029 Check: Outside Temperature Sensor
- B-030 Check: Distance Signal
- B-031 Trouble Codes: Check 1
- B-032 Trouble Codes: Check 2
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Engine Communication Circuit
- C-004 Air Conditioning Compressor Stroke Control Circuit
- C-005 Outside Temperature Sensor Circuit
- C-006 Interior Temperature Sensor Circuit
- C-007 Solar Sensor Circuit
- C-008 Air Quality Sensor Circuit
- C-009 Evaporator Temperature Sensor Circuit
- C-010 Engine Independent Heating Circuit
- C-011 Vehicle Speed Information Circuit
- C-012 Blower Heating Circuit
- C-013 Stepper Motor Blender Circuit
- C-014 Stepper Motor Air Distribution Circuit
- C-015 Air Distribution Flap Stepper Motor Calibration Switch Circuit
- C-016 Air Recirculation Flap Motor Circuit
- C-017 Air Outlet Sensor Footwell Circuit
- C-018 Air Outlet Sensor Interior Circuit
- C-019 Function-Group Ripped V-Belt
- C-020 Function-Group Refrigerant Lines
- C-021 Function-Group Condenser
- C-022 Function-Group Refrigerant Circuit, High and Low Pressure Side
- C-023 Control Panel Circuit
- C-024 Mechanical Function
- ECC/SAC (Electronic Climate Control)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Air Conditioning Control Unit
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Insufficient Heat, Cooling
- Technical Service Bulletins
- Compressor
- Repair Instructions
- Motors
- Switches
- Repair Instructions
- Valves
- Repair Instructions
- Coolant Temperature Sensor
- Outside Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- SAC Semi Automatic Climate Control
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Schematic and Routing Diagrams
- E Front Wheel Suspension, Wheels and Tyres
- Repair Instructions
- Intermediate Shaft, Replace
- Replace intermediate shaft bearing
- Foreword
- Contents
- Introduction
- What is chassis alignment?
- What is the purpose of chassis alignment?
- When is a chassis alignment required?
- Chassis geometry
- Steering trapezium
- Axis of symmetry
- Geometric driving axis
- Wheel centre plane
- Wheel contact point
- Driving axis angle
- Ride height
- Repair Instructions|Track
- Repair Instructions|Toe
- Toe variation
- Repair Instructions|Camber
- Repair Instructions|Castor
- Kingpin inclination
- Offset radius
- Straight-ahead position
- Maximum lock angle (steering angle)
- Wheel offset
- Wheelbase
- Wheel base difference
- Track difference
- Axle offset
- Lateral offset
- Development of the alignment devices
- Electronic alignment devices / Suspension alignment computer
- Requirements at the measurement point
- Front and rear axle designs
- Axle constructions - front axle
- Axle constructions - rear axle
- Measurement process axle alignment
- 2-wheel measurement without reference to the rear axle
- 2-wheel measurement with reference to the rear axle
- 4-wheel measurement
- Chassis alignment equipment
- Beissbarth
- Repair Instructions|Hunter
- Repair Instructions|Hofmann
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Chip, Crack
- Corrosion, Rust, Dirt
- Electronic Ride Control
- Repair Instructions
- Illustration - Continuous damping control system (CDC)
- Removing and installing CDC spring strut with shock absorber
- Replace rear CDC body sensor
- Replace right front CDC body sensor
- Replace left front CDC body sensor
- Replace CDC spring strut sensor
- CDC Control Unit (LHD), Replace
- CDC Control Unit Bracket (LHD), Replace
- CDC Control Unit (RHD), Replace
- CDC Control Unit Bracket (RHD), Replace
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- CDC (Continuous Damping Control)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Suspension Damping
- B-007 ACTUATOR TEST
- B-008 Check: Steering Angle Sensor
- B-009 Distance Signal Check
- B-010 Trouble Codes: Check 1
- B-011 Check: Wheel Speed Sensors
- B-012 Check: Instrument
- B-013 Check: Pressure Sensor Signal
- B-014 Check: Brake Light Switch Signal
- B-015 Trouble Codes: Check 2
- B-016 Trouble Codes: Check 3
- C-xx Fault Isolation Procedures
- C-001 Sensor Voltage Supply Circuit
- C-002 Front Left Wheel Acceleration Sensor Circuit
- C-003 Front Right Wheel Acceleration Sensor Circuit
- C-004 Front Left Body Acceleration Sensor Circuit
- C-005 Front Right Body Acceleration Sensor Circuit
- C-006 Rear Body Acceleration Sensor Circuit
- C-007 Front Left Solenoid Circuit
- C-008 Front Right Solenoid Circuit
- C-009 Rear Left Solenoid Circuit
- C-010 Rear Right Solenoid Circuit
- C-011 Control Unit Hard- and Software 1
- C-012 Control Unit Hard- and Software 2
- C-013 Control Unit Hard- and Software 3
- C-014 Control Unit Hard- and Software 4
- CDC (Continuous Damping Control)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Repair Instructions
- Repair Instructions
- F Rear Axle and Rear Wheel Suspension
- Repair Instructions
- Illustration of Rear Axle (Vehicles with Drum Brake)
- Illustration of Rear Axle (Vehicles with Disc Brake)
- Foreword
- Contents
- Introduction
- What is chassis alignment?
- What is the purpose of chassis alignment?
- When is a chassis alignment required?
- Chassis geometry
- Steering trapezium
- Axis of symmetry
- Geometric driving axis
- Wheel centre plane
- Wheel contact point
- Driving axis angle
- Ride height
- Repair Instructions|Track
- Repair Instructions|Toe
- Toe variation
- Repair Instructions|Camber
- Repair Instructions|Castor
- Kingpin inclination
- Offset radius
- Straight-ahead position
- Maximum lock angle (steering angle)
- Wheel offset
- Wheelbase
- Wheel base difference
- Track difference
- Axle offset
- Lateral offset
- Development of the alignment devices
- Electronic alignment devices / Suspension alignment computer
- Requirements at the measurement point
- Front and rear axle designs
- Axle constructions - front axle
- Axle constructions - rear axle
- Measurement process axle alignment
- 2-wheel measurement without reference to the rear axle
- 2-wheel measurement with reference to the rear axle
- 4-wheel measurement
- Chassis alignment equipment
- Beissbarth
- Repair Instructions|Hunter
- Repair Instructions|Hofmann
- Component Locator
- Rear Axle Front Wheel Drive
- Repair Instructions
- Illustration of Rear Axle (Vehicles with Drum Brake)
- Illustration of Rear Axle (Vehicles with Disc Brake)
- Chassis Alignment
- Rear Axle, Remove and Install
- Replace rear axle
- Special tools: rear axle, rear axle suspension
- Sealing, lubricating and locking materials - rear axle, rear wheel suspension
- Semi-independent suspension Astra-G, Astra-H, Zafira-A, Zafira-B - rear axle
- Adjustment instructions Astra-H, Zafira-B
- Component Locator
- Specifications
- Sealing, lubricating and locking materials - rear axle, rear wheel suspension
- Recommended torque values - rear axle, rear wheel suspension
- Foreword to Wheel Alignment Values for Model Year 2008
- Survey of Wheel Alignment Values for Model Year 2008
- Wheel Alignment Values for Astra-H
- Wheel Alignment Values for OPC and CNG vehicles
- Special Tools and Equipment
- Schematic and Routing Diagrams
- Circuit Diagram
- Damping Bushings
- Repair Instructions
- Rear Wheel Hub
- Rear Springs
- Repair Instructions
- Shock Absorbers
- Repair Instructions
- Technical Service Bulletins
- Repair Instructions
- Repair Instructions
- H Brakes
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Front Wheel Brake
- Repair Instructions
- Illustration of Brake System
- Brake Fluid, Change
- Bleed brake system and check for leaks
- Brake Hose - Front, Left or Right, Remove and Install
- Special Service Tools
- Technical Data - Sealants, Lubricants and Locking Compounds
- Technical Data - Checking and Adjustment Values - Brakes
- Technical Data - Brake Fluid
- Technical Data - Front Wheel Brake
- Recommended Torque Values - Brakes
- Component Locator
- Specifications
- Special Tools and Equipment
- Cover Plate
- Repair Instructions
- Brake Pads
- Brake Caliper
- Brake Disk
- Repair Instructions
- Rear Wheel Brake
- Repair Instructions
- Illustration of Brake System
- Brake Fluid, Change
- Bleed brake system and check for leaks
- Rear Brake Hose, Left or Right, Replace
- Special Service Tools
- Technical Data - Sealants, Lubricants and Locking Compounds
- Technical Data - Checking and Adjustment Values - Brakes
- Technical Data - Brake Fluid
- Technical Data - Rear Wheel Brake - Disc Brake
- Recommended Torque Values - Brakes
- Component Locator
- Specifications
- Special Tools and Equipment
- Cover Plate
- Repair Instructions
- Brake Anchor Plate
- Brake Shoes
- Brake Pads
- Brake Caliper
- Brake Disk (Disk Hub)
- Brake Drum (Drum Hub)
- Repair Instructions
- Service Brake, Parking Brake
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Service Brake Mechanism
- Repair Instructions
- Parking Brake Mechanism
- Repair Instructions
- Parking Brake, Adjust
- Parking Brake Lever, Remove and Install
- Parking Brake Cable - Front, Remove and Install
- Centre Parking Brake Cable, Remove and Install (Vehicles with Drum Brakes)
- Parking Brake Cable - Centre, Remove and Install (Vehicle with Disc Brakes)
- Rear Parking Brake Cable, Remove and Install
- Parking Brake Control Indicator Switch, Replace
- Repair Instructions
- Handbrake cover
- Brake Hydraulics, Brake Lines
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Brake Hoses
- Brake Servo
- Repair Instructions
- Specifications
- Brake Master Cylinder
- Repair Instructions
- Brake Lines for Brake Master Cylinder, Remove and Install (Vehicles with ESP)
- Brake Fluid Reservoir, Replace (LHD)
- Brake Fluid Reservoir, Replace (RHD)
- Brake Fluid Level Sensor, Remove and Install
- Brake Master Cylinder, Replace (LHD)
- Brake Master Cylinder, Replace (RHD)
- Technical Data - Brake Master Cylinder
- Specifications
- Repair Instructions
- Wheel Brake Cylinder
- Repair Instructions
- Vacuum Hose
- Repair Instructions
- ABS MK60 ESP
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ABS/TC/ESP (Vehicle Dynamic System)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Antilock Brake System
- B-007 ACTUATOR TEST
- B-008 Fuse Check 1
- B-009 Check: Functionality of Adjacent Systems
- B-010 Check: Engine
- B-011 Distance Signal Check
- B-012 Check: Wheel Speed Sensors
- B-013 Check: Instrument
- B-014 Check: Anti-Lock Brake System
- B-015 Check: Steering Angle Sensor Calibration
- B-016 Check: Yaw Rate Sensor Calibration
- B-017 Check: Reverse Gear Signal
- B-018 Trouble Codes: Check 1
- C-xx Fault Isolation Procedures
- C-001 Front Left Wheel Sensor Circuit
- C-002 Front Right Wheel Sensor Circuit
- C-003 Rear Left Wheel Sensor Circuit
- C-004 Rear Right Wheel Sensor Circuit
- C-005 Wheel Sensor Circuits
- C-006 Pressure Sensor Circuit
- C-007 Yaw Rate Sensor Circuit
- C-008 Steering Angle Sensor Circuit
- C-009 Solenoid Valve Circuit
- C-010 Return Pump Circuit
- C-011 ABS Communication Circuit
- C-012 Engine Communication Circuit
- C-013 Instrument Communication Circuit
- C-014 Transmission Communication Circuit
- C-015 Gear Recognition Circuit
- C-016 ESP On/Off Key Circuit
- C-017 Sport Program Switch LED Circuit
- ABS/TC/ESP (Vehicle Dynamic System)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Speed Sensor
- Repair Instructions
- Electronic Control Unit
- Hydraulic Modulator
- Yaw Rate/Acceleration Sensor
- Repair Instructions
- ABS MK70
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ABS/TC/ESP (Vehicle Dynamic System)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Antilock Brake System
- B-007 ACTUATOR TEST
- B-008 Fuse Check 1
- B-009 Check: Functionality of Adjacent Systems
- B-010 Check: Engine
- B-011 Distance Signal Check
- B-012 Check: Wheel Speed Sensors
- B-013 Check: Instrument
- B-014 Check: Anti-Lock Brake System
- B-015 Check: Steering Angle Sensor Calibration
- B-016 Check: Yaw Rate Sensor Calibration
- B-017 Check: Reverse Gear Signal
- B-018 Trouble Codes: Check 1
- C-xx Fault Isolation Procedures
- C-001 Front Left Wheel Sensor Circuit
- C-002 Front Right Wheel Sensor Circuit
- C-003 Rear Left Wheel Sensor Circuit
- C-004 Rear Right Wheel Sensor Circuit
- C-005 Wheel Sensor Circuits
- C-006 Pressure Sensor Circuit
- C-007 Yaw Rate Sensor Circuit
- C-008 Steering Angle Sensor Circuit
- C-009 Solenoid Valve Circuit
- C-010 Return Pump Circuit
- C-011 ABS Communication Circuit
- C-012 Engine Communication Circuit
- C-013 Instrument Communication Circuit
- C-014 Transmission Communication Circuit
- C-015 Gear Recognition Circuit
- C-016 ESP On/Off Key Circuit
- C-017 Sport Program Switch LED Circuit
- ABS/TC/ESP (Vehicle Dynamic System)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Speed Sensor
- Repair Instructions
- Electronic Control Unit
- Hydraulic Modulator
- Technical Service Bulletins
- J Engine and Engine Aggregates
- Repair Instructions
- Component Locator
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Engine Z20LE/T/L/R/H - Whistling noise during deceleration
- Engine Z17DTR, charging, intake system - Hissing noise during let off
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling noise
- Engine Z13DT/J/H - Smoke and/or sizzling noise from cylinder head
- Engine Z18XER - Rattling noise from poly-v-belt
- Turbocharger - Trouble-Shooting Procedure
- Z20LEH Engine - Flow noise out of the engine when engine is hot and decelerating with 1500 - 2200 rpm.
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Engine A/Z16/18XER - Booming Noise between 2500 - 3500 rpm
- Engine A/Z13DTx, Poly-V belt - Chirping noise
- Inoperative - Totally, Partially
- Engine or drivetrain - Damaged due to Tuning
- Petrol engines - Refuelled with diesel fuel
- Diesel Engines - Usage of Gasoline instead of Diesel Fuel
- Engine Z13DTJ / Z13DTH - Stalls unintentionally
- Two-mass flywheel - Diagnosis
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Engine or drivetrain - Damaged due to Tuning
- All Z engines - Overrun fuel cutoff device temporarily not active
- Petrol engines - Refuelled with diesel fuel
- New P&A engines with ECU - TC P0602 (44)
- Engines (all) - Usage of engine oil additives
- Oil filter - Wrong oil filter in vehicles with ECO Service-Flex
- Diesel Engines - Usage of Gasoline instead of Diesel Fuel
- Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set
- Engine Z17DT/R/J - SPS programming does not work on service ECU
- Engine Z19DT/H/J/L, DPF - Flashing glow indicator after battery disconnection
- Engine Z13DTJ/DTH - Oil dilution, Trouble Codes P253F/?53F8/C13F8 set
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling noise
- Engine Z18XER - Knocking noise as of 2500 1/min
- Engine Z19DT/L, AGR valve - Trouble code P0400 (5A) is set
- Excessive Effort, Hard Work
- Loose, Missing, Broken
- Oil filter - Wrong oil filter in vehicles with ECO Service-Flex
- Engine Y/Z17DT/L/H - Idler or tensioner broken after replacement
- Engine Z13DTJ/DTH - Oil dilution, Trouble Codes P253F/?53F8/C13F8 set
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling noise
- Engine Z20LEH, Z20LER - Exhaust manifold leaky
- Diesel engines, AC condenser, charge air cooler - Get loose
- No Start
- Cold Driveability
- Detonation, Knock
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Engine Z19DT/L/H/J and Z13DTJ/H - Diesel particulate filter clogged, Trouble Code P1901(75) set
- Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set
- Engine Z20LEL/R/H - Lack of power, SVS on, DTC P1106 (11) stored
- Engine Z18XER - Bad throttle response after cold start
- Engine Z19DT/L - Failure code P0340(28), wrong camshaft signal
- Engine Z16/18XER - No start, somtimes TC P0340 or P0365 set
- Turbocharger - Trouble-Shooting Procedure
- Engine A/Z/18/16XER - Low torque between 2000 RPM and 4000 RPM
- Stalls
- Surge, Miss, Chuggle
- Warning Lights, Telltale
- New P&A engines with ECU - TC P0602 (44)
- Engine Z19DT/L/H/J and Z13DTJ/H - Diesel particulate filter clogged, Trouble Code P1901(75) set
- Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set
- Engine Z20LEL/R/H - Lack of power, SVS on, DTC P1106 (11) stored
- Engine Z19DT/H/J/L, DPF - Flashing glow indicator after battery disconnection
- Z13DTH Engine - P0190(07) set, stalls, crank,but no start, unstable idle
- Engine Z16/18XE1/P/R, thermostat - Mil on, trouble code P0115 is stored
- Engine Z19DT/L, AGR valve - Trouble code P0400 (5A) is set
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Chip, Crack
- Corrosion, Rust, Dirt
- Leaks
- Misaligned
- Smoke, Odour, Fumes
- Inspections
- Exhaust Emissions Test
- Foreword to exhaust emissions test
- Arrangement of diagnostic plug
- Adjustment data for Astra-H Z 14 XEP (1.4 16V TWINPORT ECOTEC) 66 kW
- Adjustment data for Astra-H Z 14 XEL (1.4 16V TWINPORT ECOTEC) 55 kW
- Adjustment data for Astra-H Z 16 XEP (1.6 16V TWINPORT ECOTEC) 77 kW
- Adjustment data for Astra-H Z 20 LER (2.0 Turbo ECOTEC) 147 kW
- Adjustment data for Astra-H Z 17 DTH (1.7 CDTI ECOTEC) 74 kW
- Adjustment data for Astra-H Z 19 DTH (1.9 CDTI 16V ECOTEC) 110 kW
- Adjustment data for Astra-H Z 13 DTH (1.3 CDTI ECOTEC) 66 kW
- Adjustment data for Astra-H Z 19 DT (1.9 CDTI ECOTEC) 88 kW
- Adjustment data for Astra-H Z 19 DTL (1.9 CDTI ECOTEC) 74kW
- Adjustment data for Astra-H Z 18 XER (1.8 16V ECOTEC) 103 kW
- Adjustment data for Astra-H Z 20 LEH (2.0 Turbo ECOTEC) 177 kW
- Adjustment data for Astra-H Z 16 XE1 (1.6 16V TWINPORT ECOTEC) 77 kW
- Adjustment data for Astra-H Z 16 XER (1.6 16V ECOTEC) 85 kW
- Adjustment data for Astra-H Z 16 LET (1.6 Turbo ECOTEC) 132 kW
- Adjustment data for Astra-H Z 17 DTJ (1.7 CDTI ECOTEC) 81 kW
- Adjustment data for Astra-H Z 17 DTR (1.7 CDTI ECOTEC) 92 kW
- Exhaust Emissions Test
- Technical Information
- DOHC Petrol Engine
- Specifications
- Technical Service Bulletins
- Loose, Missing, Broken
- Leaks
- Smoke, Odour, Fumes
- General
- Repair Instructions
- Measuring oil consumption
- Engine Identification Code / Engine Number
- Compression, Check
- Check engine pressure loss
- Fuel Pressure, Check
- Engine, Check for Leaks, (CO Content in Cooling System)
- Replacing the air cleaner housing
- Resonator, Replace
- Engine, Remove and Install
- Engine Identification Code / Engine Number
- Compression, Check
- Check engine pressure loss
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fuel Pressure, Check
- Engine, Remove and Install (Without Air Conditioning, MTA)
- MTA Transmission from/to Engine, Detach and Attach (Engine Removed)
- Engine Compartment Overview
- Engine compartment vacuum routing
- Ribbed V-belt Tension, Check
- Compression, Check
- Check engine pressure loss
- Engine, Check for Leaks, (CO Content in Cooling System)
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Replacing the air cleaner housing
- Replace air intake pipe
- Replacing resonator
- Removing and installing charge air pipe
- Replace front toothed belt cover (upper)
- Replace front toothed belt cover (lower)
- Replace rear toothed belt cover
- Toothed Belt Tension, Adjust
- Timing, Check
- Timing, Adjust
- Flywheel, Remove and Install
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- MTA-Manual Transmission, Remove from Engine and Install
- Repair engine using a short block
- MTA Manual Transmission from/to Engine Detach and Attach (Engine Removed)
- Repair Engine Using An Engine Short Block (Z16XEP)
- Illustration - Coolant Hoses (Z 20 LEH)
- Compression, Check
- Check engine pressure loss
- Engine Oil Pressure, Check
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fuel Pressure, Check
- Engine maintenance using a section engine
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Remove and install automatic transmission with torque converter from engine
- Repair Engine Using An Engine Short Block (Z16XE1)
- Check engine pressure loss
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fuel Pressure, Check
- Removing and installing air cleaner housing
- Fuel Pressure, Check
- Check for engine leaks (CO content in coolant)
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Remove and install automatic transmission with torque converter from engine
- Engine maintenance using a section engine
- Engine, Remove and Install
- MTA Manual Transmission from/to Engine Detach and Attach (Engine Removed)
- Attach engine to engine overhaul stand and remove
- Resonator, Replace
- Replace exhaust gas recirculation valve
- Repair engine using a short block
- Component Locator
- Engine Identification Code / Engine Number
- Engine Compartment Overview
- Engine compartment vacuum routing
- Illustration - Coolant Hoses (Z 20 LEH)
- Illustration of Air Duct
- Illustration of engine compartment vacuum routing
- Engine Identification Code / Engine Number
- DOHC petrol engine engine number
- Overview of Engine Compartment
- Illustration of Air Duct
- Illustration of Air Duct
- Specifications
- Special Tools and Equipment
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Other Information
- Repair Instructions
- Seals and Seal Rings
- Repair Instructions
- Timing Case Seal Ring, Replace
- Seal Ring - Front Crankshaft, Replace
- Seal Ring - Rear Crankshaft, Replace
- Seal Ring - Camshaft, Replace
- Seal Ring - Crankshaft (Front), Replace
- Seal Ring - Camshaft, Replace
- Replace all valve stem seals (cylinder head installed)
- Seal Ring - Rear Crankshaft, Replace
- Seal Ring - Front Crankshaft, Replace
- Replace oil pump seal ring - replace front crankshaft seal ring
- Seal Ring (Rear), Replace (New Design from MY 2005)
- Seal Ring - Camshaft, Replace
- Seal Ring - Crankshaft (Front), Replace
- Crankshaft Seal Ring (Rear), Replace
- Replace all valve stem seals (cylinder head installed)
- Seal Ring - Crankshaft (Front), Replace
- Replace crankshaft seal ring (rear)
- Seal Ring - Crankshaft (Front), Replace
- Seal Ring - Rear Crankshaft, Replace (AT)
- Seal Ring - Camshaft, Replace
- Technical Service Bulletins
- Repair Instructions
- Ribbed V-Belt
- Repair Instructions
- Ribbed V-Belt (Without Air Conditioning), Replace
- Ribbed V-Belt Tensioner, Replace (Without Air-Conditioning)
- Testing ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Ribbed V-belt Tension, Check
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Accessory Drive, Replace
- Check ribbed V-belt tension
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Accessory Drive, Replace
- Ribbed V-Belt (With Air Conditioning), Replace
- Specifications
- Ribbed V-Belt - Engine Timing
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Repair Instructions
- Fuel Pump
- Repair Instructions
- Engine Damping Block
- Repair Instructions
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace left engine damping block
- Replace right-hand engine damping block
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace left engine damping block
- Replace right-hand engine damping block
- Replace right-hand engine damping block
- Replace left engine damping block
- Replace front engine damper block
- Replace rear engine damper block
- Manual Transmission, Remove from Engine and Install
- Replace engine damping block (rear)
- Replace engine damping block (front)
- Replace left engine damping block
- Replace right engine damping block
- Remove and install automatic transmission with torque converter from engine
- Replace engine damping blocks
- Replace engine damping block (rear)
- Replace (rear) engine damping block bracket
- Replace engine damping block (front)
- Replace left engine damping block
- Replace right engine damping block
- Engine, Remove and Install
- Repair engine using a short block
- Component Locator
- Repair Instructions
- Oil Circulating
- Repair Instructions
- Oil Temperature, Measure
- Oil Pressure, Check
- Engine oil with oil filter change
- Oil Pressure Switch, Remove and Install
- Oil Pan, Remove and Install
- Oil Intake Pipe, Remove and Install
- Replace oil pressure regulating valve
- Oil Pump, Remove and Install
- Oil Pump, Check
- Oil Temperature, Measure
- Oil Pressure, Check
- Engine oil with oil filter change
- Oil Pump, Remove and Install
- Oil Pump, Check
- Replace oil pressure regulating valve
- Cylinder Head Oil Pressure Switch, Replace
- Cylinder Block Oil Pressure Switch, Replace
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Replace engine oil with oil filter
- Removing and installing temperature regulator housing (heat exchanger)
- Removing and installing temperature regulator (heat exchanger)
- Replace engine oil cooler oil lines / heat exchanger
- Replace engine oil cooler / heat exchanger
- Replace oil pump seal ring - replace front crankshaft seal ring
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Oil Intake Pipe, Remove and Install
- Removing and installing engine oil level sensor
- Oil Pump, Check
- Pressure Relief Valve in Oil Circuit, Replace
- Oil Baffle Plates, Remove and Install (Z 20 LEL, Z 20 LER)
- Replace oil pressure switch
- Replace oil dipstick guide tube
- Removing and installing turbocharger oil feed line (cylinder block)
- Oil Feed Line - Turbocharger (Turbocharger), Remove and Install
- Oil Return Line - Turbocharger, Remove and Install
- Oil Baffle Plate, Remove and Install (Z 20 LEH)
- Oil Pan, Remove and Install (New Design)
- Engine Oil Level Sensor, Replace (New Design)
- Oil Filter Housing, Remove and Install (From MY 2005.5)
- Engine oil with oil filter change
- Oil Pan, Remove and Install
- Oil Dipstick Guide Tube, remove and Install
- Oil Pump, Remove and Install
- Oil Pump, Check
- Oil Filter Housing, Remove and Install
- Replace oil pressure switch
- Replace oil pressure regulating valve
- Replace overpressure valve
- Oil Dipstick Guide Tube, Replace (New Design)
- Engine Oil Pressure, Check
- Oil Pump, Remove and Install
- Replace oil pressure switch
- Replace engine oil level sensor
- Replace turbocharger oil return line
- Compression, Check
- Check engine pressure loss
- Engine Oil Pressure, Check
- Oil Temperature, Measure
- Replace oil pump
- Overhaul oil pump
- Engine oil with filter change
- Oil Pan, Remove and Install
- Additional work for replacement of oil pan
- Replace oil dipstick guide tube
- Replace oil pressure switch
- Replace oil pump pressure regulating valve
- Replace oil filter short circuit valve
- Replace oil spray nozzle (timing chain)
- Oil Dipstick Guide Tube, remove and Install
- Oil Pan, Remove and Install
- Replace turbocharger oil feed line
- Removing and installing oil baffle plate
- Replace oil pressure regulating valve
- Oil Filter Housing, Remove and Install
- Replace oil dipstick guide tube
- Replace engine oil level sensor
- Component Locator
- Specifications
- Oil circulation
- Oil circulation
- Oil circulation
- Oil circulation
- Oil circulation
- Other Information
- Repair Instructions
- Timing Gear Case
- Repair Instructions
- Timing Case, Remove and Install
- Timing Case Seal Ring, Replace
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing, Adjust
- Replace front toothed belt cover (upper)
- Replace front toothed belt cover (lower)
- Replace rear toothed belt cover
- Timing, Check
- Timing, Adjust
- Camshaft Sprockets, Remove and Install
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing Gear, Replace
- Timing, Check
- Timing, Adjust
- Replace guide rail (primary chain)
- Replace chain tensioner of balance shaft timing chain
- Timing, Adjust
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cover, timing case
- Hydraulic chain tensioner
- Repair Instructions
- Timing chain
- Repair Instructions
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Toothed Belt
- Repair Instructions
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Replace toothed belt
- Replace toothed belt tensioner
- Toothed Belt Guide Roller. Replace
- Replace rear toothed belt cover
- Replace toothed belt
- Replace toothed belt tensioner
- Replace toothed belt guide rollers
- Replace toothed belt drivewheel
- Toothed Belt Tension, Check
- Toothed Belt Tension, Adjust
- Replace toothed belt
- Replace toothed belt tensioner
- Toothed Belt Guide Roller. Replace
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Front Toothed Belt Cover, Centre, Replace
- Replace rear toothed belt cover
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Replace rear toothed belt cover
- Replace toothed belt
- Replace toothed belt tensioner
- Toothed Belt Guide Roller. Replace
- Replace toothed belt drivewheel
- Specifications
- Toothed belt
- Toothed belt
- Toothed belt
- Toothed belt
- Repair Instructions
- Repair Instructions
- Cylinder Block
- Repair Instructions
- Engine Identification Code / Engine Number
- Cylinder Block, Check for Plane Surface
- Cylinder Block, Check for Plane Surface
- Make bores for adapter KM-412-31
- Compression, Check
- Check engine pressure loss
- Removing and installing engine vent pipe
- Check and adjust balancer shaft unit/crankshaft tooth backlash
- Balancer Shaft Unit, Remove and Install
- Cylinder Block, Check for Plane Surface
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Engine Identification Code / Engine Number
- Drive Disc, Remove and Install
- Compression, Check
- Crank drive bearing
- Cylinder Block, Check for Plane Surface
- Component Locator
- Specifications
- Crankshaft drive, cylinder block
- Crank drive, cylinder block Z16XEP, Z16XE1
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crank drive, cylinder block A16XER, Z16XER
- Starter Ring Gear
- Repair Instructions
- Guide Bearing in Crankshaft
- Crankshaft Bearing Shell
- Piston
- Repair Instructions
- Piston with Con-rod, Remove and Install
- Replacing one piston / con-rod
- Piston Rings, Replace
- Replace one piston/con-rod
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Replacing one piston / con-rod
- Piston Rings, Replace
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Piston, Replace
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Piston, Replace
- All Pistons with Con-rod, Remove and Install
- Replace one piston and/or con-rod (piston removed with con-rod)
- Piston Rings, Replace
- Repair Instructions
- Crankshaft
- Repair Instructions
- Seal Ring - Front Crankshaft, Replace
- Seal Ring - Rear Crankshaft, Replace
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Radial Run-out of Crankshaft, Check
- Replace toothed belt drivewheel
- Seal Ring - Crankshaft (Front), Replace
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Seal Ring - Rear Crankshaft, Replace
- Seal Ring - Front Crankshaft, Replace
- Adjust balancer shaft unit/crankshaft tooth backlash
- Crankshaft, Remove and Install
- Check crankshaft end play
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance with plastigage
- Check crankshaft bearing clearance with micrometer gauge and internal measuring device
- Seal Ring (Rear), Replace (New Design from MY 2005)
- Seal Ring - Crankshaft (Front), Replace
- Crankshaft Seal Ring (Rear), Replace
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with plastigage)
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Seal Ring - Crankshaft (Front), Replace
- Replace crankshaft seal ring (rear)
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Check crankshaft bearing play (with plastigage) -
- Seal Ring - Crankshaft (Front), Replace
- Seal Ring - Rear Crankshaft, Replace (AT)
- Crankshaft, Remove and Install
- Replace the crankshaft gear
- Measuring crankshaft
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Crankshaft Out-of-round, Check
- Crankshaft End Play, Check
- Crankshaft, Remove and Install
- Repair Instructions
- Con Rod Bearing
- Repair Instructions
- Con-rod Bearing, Replace
- Con-rod Bearing Play, Check (with Plastigage)
- Check con-rod bearing play (with micrometer gauge and internal measuring device)
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with plastigage)
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Con-rod Bearing, Replace
- Checking con-rod bearing play (with plastigage)
- Check con-rod bearing play with micrometer gauge and internal measuring device
- Check con-rod bearing clearance (with plastigage)
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Replace one con-rod bearing
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Check con-rod bearing clearance (with plastigage)
- Repair Instructions
- Con Rod
- Repair Instructions
- Piston with Con-rod, Remove and Install
- Replacing one piston / con-rod
- Replace one piston/con-rod
- Piston with Con-rod, Remove and Install
- Replacing one piston / con-rod
- Piston with Con-rod, Remove and Install
- Repair Instructions
- Flywheel
- Repair Instructions
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Replace torsional vibration damper
- Repair Instructions
- Repair Instructions
- Cylinder Head
- Repair Instructions
- Cylinder Head Cover, Remove and Install
- Cylinder Head, Remove and Install
- Attaching Parts - Cylinder Head, Remove and Install
- Replace EGR valve
- Exhaust Gas Recirculation Pipe, Replace
- Cylinder Head Cover, Remove and Install
- Cylinder Head, Remove and Install (Z16XEP)
- Attaching Parts - Cylinder Head, Remove and Install (Z16XEP)
- Replace engine venting pipe
- Engine, Check for Leaks, (CO Content in Cooling System)
- Cylinder Head Cover, Remove and Install
- Camshaft Sprockets, Remove and Install
- Cylinder Head, Remove and Install
- Attaching Parts - Cylinder Head, Remove and Install
- Valve Lash - Petrol Engine, Check and Adjust
- Cylinder Head Cover, Remove and Install
- Replace engine venting pipe
- Cylinder Head, Remove and Install
- Attach and detach attaching parts
- Cylinder Head, Remove and Install (Z16XE1)
- Attaching Parts - Cylinder Head, Remove and Install (Z16XE1)
- Cylinder Head Cover, Remove and Install
- Replace engine venting pipe
- Replace cylinder head cover
- Cylinder Head, Remove and Install
- Detach and reattach attaching parts of cylinder head (cylinder head removed)
- Cylinder Head, Remove and Install
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Specifications
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- Special Tools and Equipment
- Hydraulic Valve Lifter
- Repair Instructions
- Hydraulic Valve Lifter, Remove and Install
- Cup tappet, install and remove
- Hydraulic Valve Lifter, Remove and Install
- Cup tappet, install and remove
- Cup tappet, install and remove
- Replace hydraulic valve lifter
- Repair Instructions
- Rocker Arm
- Repair Instructions
- Camshaft
- Repair Instructions
- Camshaft Sprockets, Remove and Install
- Removing and installing both camshafts
- Camshaft Sprockets, Replace
- Removing and installing both camshafts
- Seal Ring - Camshaft, Replace
- Seal Ring - Camshaft, Replace
- Removing and installing both camshafts
- Replace camshaft sensor
- Camshafts, Remove and Install
- Seal Ring - Camshaft, Replace
- Removing and installing both camshafts
- Camshaft Sprockets, Replace
- Seal Ring - Camshaft, Replace
- Replace camshaft sensor
- Camshaft Sprocket, Replace
- Both Camshafts, Replace
- Replace camshaft sensor
- Removing and installing both camshafts
- Replace engine venting pipe
- Seal Ring - Camshaft, Replace
- Technical Service Bulletins
- Repair Instructions
- Camshaft adjuster
- Repair Instructions
- Valves
- Repair Instructions
- Replace all valve stem seals (cylinder head installed)
- Check and adjust valve play
- Replace all valve stem seals (cylinder head installed)
- Replace all valve stem seals (cylinder head installed)
- Replace all valve stem seals (cylinder head installed)
- Replace all valve stem seals (cylinder head installed)
- Check and adjust valve play
- All Valve Stem Seals, Replace
- Repair Instructions
- Intake manifold
- Repair Instructions
- Intake Manifold, Remove and Install
- Intake Manifold, Replace (Z16XEP)
- Intake Manifold Flange, Replace
- Replace intake manifold
- Replace intake manifold
- Replace intake manifold
- Intake Manifold, Replace - Petrol Engines
- Replace intake manifold
- Repair Instructions
- Exhaust manifold
- Repair Instructions
- Replacing exhaust manifold
- Removing and installing exhaust manifold with turbocharger
- Exhaust Manifold, Replace (from MY 2005.5)
- Replacing exhaust manifold
- Replacing exhaust manifold
- Removing and installing exhaust manifold with turbocharger
- Technical Service Bulletins
- Loose, Missing, Broken
- Leaks
- Repair Instructions
- Spark Plug
- Repair Instructions
- Replace spark plugs
- Replace spark plugs
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- Repair Instructions
- Cylinder Head Housing
- Repair Instructions
- Repair Instructions
- Pre-volume Chamber
- Repair Instructions
- Replacing resonator
- Replacing resonator
- Resonator, Replace
- Repair Instructions
- Diesel Engine
- Schematic and Routing Diagrams
- Circuit Diagram
- General
- Repair Instructions
- Measuring oil consumption
- Check engine pressure loss
- Compression, Check
- Engine Oil Pressure, Check
- Check engine for leaks
- Engine, Remove and Install
- Remove and install automatic transmission with torque converter from engine
- Manual Transmission, Remove from Engine and Install
- Repair engine using a short block
- Pressure Loss Test, Charge Air System
- Component Locator
- Specifications
- Special Tools and Equipment
- Repair Instructions
- Seals and Seal Rings
- Ribbed V-Belt
- Repair Instructions
- Specifications
- Tension Roller
- Repair Instructions
- Guide Roller
- Engine Damping Block
- Oil Circulating
- Repair Instructions
- Engine Oil Pressure, Check
- Engine Oil with Oil Filter Change
- Replace oil pressure switch
- Oil Filter Housing, Remove and Install
- Replace engine oil cooler / heat exchanger
- Oil Intake Pipe, Remove and Install
- Oil Pump, Remove and Install
- Replace oil pump seal ring
- Oil Pump, Check
- Oil Pump Pressure-Regulating Valve, Remove and Install
- Replace residual oil quantity sensor
- Replace oil dipstick guide tube
- Replace turbocharger oil feed line (manual transmission)
- Replace turbocharger oil feed line (automatic transmission)
- Replace turbocharger oil return line
- Remove and install oil pan (with F40-6 transmission or AF40-6 transmission from MY 07)
- Oil Spray Nozzles, Remove and Install
- Specifications
- Repair Instructions
- Timing Gear Case
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Technical Service Bulletins
- Cylinder Block
- Repair Instructions
- Specifications
- Piston
- Crankshaft
- Con Rod Bearing
- Flywheel
- Repair Instructions
- Cylinder Head
- Repair Instructions
- Engine cover, remove and install
- Replace cylinder head cover
- Replace toothed belt drivewheel
- Cylinder Head, Remove and Install
- Attach and detach attaching parts
- Replace exhaust gas recirculation valve
- Replace metal pipe exhaust gas recirculation
- Replace metal pipe exhaust gas recirculation, centre
- Replace metal pipe exhaust gas recirculation, lower
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Specifications
- Special Tools and Equipment
- Camshaft
- Valves
- Repair Instructions
- Intake manifold
- Repair Instructions
- Exhaust manifold
- Cup Tappets
- Repair Instructions
- Repair Instructions
- Vacuum Pump
- Repair Instructions
- Toothed Belt
- Repair Instructions
- Specifications
- Schematic and Routing Diagrams
- Fuel Injection Systems
- Repair Instructions
- Multec S
- Repair Instructions
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Multec S (F), Z 16 XEP, Z 16 XE1
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Operation
- B-008 Check: Intake-Air System
- B-009 Check: Exhaust System
- B-010 Fuel System
- B-011 Mechanical Function Check
- B-012 ACTUATOR TEST
- B-013 ADDITIONAL FUNCTIONS
- B-014 PROGRAMMING
- B-015 CONTROL TEST
- B-016 Trouble Codes: Check 1
- B-017 Trouble Codes: Check 2
- B-018 Trouble Codes: Check 3
- B-019 Check: Air/Fuel Ratio
- B-020 Check: Knock Sensor
- B-021 Check: Throttle Valve
- B-022 Check: Coolant Circuit
- B-023 Check: Ignition Coil
- B-024 Check: Injection Valves (Petrol)
- B-025 Check: Misfire
- B-026 Check: Torque Control
- B-027 Mechanical Function Check (Twinport)
- B-028 Fuse Check 1
- B-029 Fuse Check 2
- B-030 Fuse Check 3
- B-031 Fuse Check 4
- B-032 Fuse Check 5
- C-xx Fault Isolation Procedures
- C-001 5V Circuit 1
- C-002 5V Circuit 2
- C-003 Crankshaft Sensor Circuit
- C-004 Fuel Pump Relay Circuit
- C-005 Pedal Position Sensor Circuit
- C-006 Throttle Position Sensor Circuit
- C-007 Manifold Absolute Pressure Sensor Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Ignition Coil Cylinder 1 Circuit
- C-011 Ignition Coil Cylinder 2 Circuit
- C-012 Ignition Coil Cylinder 3 Circuit
- C-013 Ignition Coil Cylinder 4 Circuit
- C-014 Cylinder 1 Injector Circuit
- C-015 Cylinder 2 Injector Circuit
- C-016 Cylinder 3 Injector Circuit
- C-017 Cylinder 4 Injector Circuit
- C-018 Knock Sensor Signal Circuit
- C-019 Exhaust Gas Recirculation Valve Circuit
- C-020 Port Deactivation Position Sensor Circuit
- C-021 Port Deactivation Solenoid Valve Circuit
- C-022 Evaporative Emission Control System Circuit
- C-023 O2 Sensor Heater Circuit (Before Catalyst)
- C-024 O2 Sensor Circuit (Before Catalyst)
- C-025 O2 Sensor Heater Circuit (Behind Catalyst)
- C-026 O2 Sensor Circuit (Behind Catalyst)
- C-027 Throttle Valve Positioner Circuit
- C-028 Engine-Compression
- C-029 Exhaust Control System
- C-030 Mechanical Function
- C-031 Ignition Status Circuit
- C-032 Control Unit Hard- and Software
- C-033 Idle Speed Actuator Circuit
- C-034 Control Unit Hard- and Software 1
- C-035 Engine Oil Status
- Multec S (F), Z 16 XEP, Z 16 XE1
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Leaks
- Schematic and Routing Diagrams
- Throttle Valve Housing
- Repair Instructions
- Intake Pipe Pressure Sensor
- Repair Instructions
- Injection Valve
- Repair Instructions
- Injectors, Remove and Install
- Injectors, Remove and Install
- Repair Instructions
- Inductive Impulse Sensor
- Repair Instructions
- Knocking Sensor
- Repair Instructions
- Oxygen Sensor
- Repair Instructions
- Replace mixture regulator lambda sensor
- Replace catalytic converter control oxygen sensor
- Replace catalytic converter control oxygen sensor
- Repair Instructions
- Air Mass Meter
- Repair Instructions
- Control Unit
- Tank Ventilation Valve
- Repair Instructions
- Coolant Temperature Sensor
- Repair Instructions
- DIS-Ignition Module
- Repair Instructions
- Ignition Module
- Repair Instructions
- Accelerator Pedal Position Sensor
- Repair Instructions
- Simtec 71
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Simtec 71.6, Z 18 XE
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Check: Start Release
- B-008 Mechanical Function Check
- B-009 ACTUATOR TEST
- B-010 ADDITIONAL FUNCTIONS
- B-011 CONTROL TEST
- B-012 Accelerator Pedal Position Check
- B-013 Fuse Check 1
- B-014 Fuse Check 2
- B-015 Fuse Check 3
- B-016 Fuse Check 4
- B-017 Fuse Check 5
- B-018 Fuse Check 6
- B-019 Fuse Check 7
- B-020 Fuse Check 8
- B-021 Fuse Check 9
- B-022 Fuse Check 10
- B-023 Fuse Check 11
- B-024 Fuse Check 12
- B-025 Fuse Check 13
- B-026 Fuse Check 14
- B-027 Fuse Check 15
- B-028 Fuse Check 16
- B-029 Fuse Check 17
- B-030 Fuse Check 18
- B-031 Fuse Check 19
- B-032 Fuse Check 20
- B-033 Complaint: Indicating Devices/Telltales
- B-034 Complaint: Exhaust Gas
- B-035 Electrical Function Check
- B-036 Check: Ignition Coil
- B-037 Check: ABS Anti-Lock Brake System
- B-038 Check: Knock Control
- B-039 Complaint: Warning Telltales
- B-040 Trouble Codes
- B-041 Check: Misfire
- B-042 Check: Intake-Air System
- B-043 Check: Exhaust System
- B-044 Fuel System
- C-xx Fault Isolation Procedures
- C-001 Control Unit Main Relay Circuit
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Valve Positioner Circuit
- C-006 Mass Air Flow Circuit
- C-007 Intake Air Temperature Sensor Circuit
- C-008 Engine Oil Level Circuit
- C-009 Ignition Coil Cylinder 1 Circuit
- C-010 Ignition Coil Cylinder 2 Circuit
- C-011 Ignition Coil Cylinder 3 Circuit
- C-012 Ignition Coil Cylinder 4 Circuit
- C-013 Cylinder 1 Injector Circuit
- C-014 Cylinder 2 Injector Circuit
- C-015 Cylinder 3 Injector Circuit
- C-016 Cylinder 4 Injector Circuit
- C-017 Knock Sensor Signal Circuit
- C-018 Charcoal Canister Purge Valve Circuit
- C-019 O2 Sensor Heater Circuit (Before Catalyst)
- C-020 O2 Sensor Circuit (Before Catalyst)
- C-021 O2 Sensor Heater Circuit (Behind Catalyst)
- C-022 O2 Sensor Circuit (Behind Catalyst)
- C-023 Camshaft Position Sensor Circuit
- C-024 Intake Manifold Valve Circuit
- C-025 Fan Relay (Stage 4) Circuit
- C-026 System Status Information
- C-027 Transmission Communication Circuit
- C-028 ABS Communication Circuit
- C-029 Mechanical Function
- C-030 Malfunction Indication Lamp (MI) Circuit
- C-031 Service Telltale Circuit
- C-032 Air/Fuel Ratio Adaption
- C-033 Control Unit Hard- and Software
- C-034 Misfire Detection
- Simtec 71.6, Z 18 XE
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Simtec 81
- Repair Instructions
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Simtec 81, Z 22 YH
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 ACTUATOR TEST
- B-005 CONTROL TEST
- B-006 Symptom Chart/Customer Complaints
- B-007 No Matching Customer Complaint
- B-008 Complaint: Engine Start
- B-009 Trouble Codes
- B-010 Trouble Codes: Check 1
- B-011 Trouble Codes: Check 2
- B-012 Trouble Codes: Check 3
- B-013 Trouble Codes: Check 4
- B-014 Trouble Codes: Check 5
- B-015 Trouble Codes: Check 6
- B-016 Fuse Check 1
- B-017 Fuse Check 2
- B-018 Fuse Check 3
- B-019 Fuse Check 4
- B-020 Fuse Check 5
- B-021 Fuse Check 6
- B-022 Fuse Check 7
- B-023 Fuse Check 8
- B-024 Fuse Check 9
- B-025 Fuse Check 10
- B-026 Fuse Check 11
- B-027 Fuse Check 12
- B-028 Fuse Check 13
- B-029 Fuse Check 14
- B-030 Fuse Check 15
- B-031 Fuse Check 16
- B-032 Fuse Check 17
- B-033 Fuse Check 18
- B-034 Fuse Check 19
- B-035 Fuse Check 20
- B-036 Fuse Check 21
- B-037 Fuse Check 22
- B-038 Check: Intake-Air System
- B-039 Check: Exhaust System
- B-040 Check: TCM
- B-041 Complaint: Exhaust Gas
- B-042 Check: Start Release
- B-043 Mechanical Function Check
- B-044 Fuel System
- B-045 Check: ABS Anti-Lock Brake System
- B-046 Complaint: Indicating Devices/Telltales
- C-xx Fault Isolation Procedures
- C-001 Engine Start Signal Circuit
- C-002 Control Unit Main Relay Circuit
- C-003 Pedal Position Sensor Circuit
- C-004 Throttle Valve Positioner Circuit
- C-005 Mass Air Flow Circuit
- C-006 Intake Air Temperature Sensor Circuit
- C-007 Manifold Absolute Pressure Sensor Circuit
- C-008 Ignition Coil Cylinder 1 Circuit
- C-009 Ignition Coil Cylinder 2 Circuit
- C-010 Ignition Coil Cylinder 3 Circuit
- C-011 Ignition Coil Cylinder 4 Circuit
- C-012 Cylinder 1 Injector Circuit
- C-013 Cylinder 2 Injector Circuit
- C-014 Cylinder 3 Injector Circuit
- C-015 Cylinder 4 Injector Circuit
- C-016 Knock Sensor Signal Circuit
- C-017 Linear Exhaust Gas Recirculation Valve Circuit
- C-018 Charcoal Canister Purge Valve Circuit
- C-019 O2 Sensor Heater Circuit (Before Catalyst)
- C-020 O2 Sensor Circuit (Before Catalyst)
- C-021 O2 Sensor Heater Circuit (Behind Catalyst)
- C-022 O2 Sensor Circuit (Behind Catalyst)
- C-023 Exhaust Control System
- C-024 Crankshaft Sensor Circuit
- C-025 Camshaft Position Sensor Circuit
- C-026 Swirl Level Control Circuit
- C-027 Fuel High Pressure Sensor Circuit
- C-028 Fuel Rail Pressure Control Valve Circuit
- C-029 Fuel Pump Relay Circuit
- C-030 Transmission Communication Circuit
- C-031 Vehicle Speed Information Circuit
- C-032 System Status Information
- C-033 Engine Speed Output Signal Circuit
- C-034 Misfire Detection
- C-035 Injector Circuit
- C-036 Malfunction Indication Lamp (MI) Circuit
- C-037 Hardware Failure
- Simtec 81, Z 22 YH
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Throttle valve module
- Repair Instructions
- Accelerator Pedal Position Sensor
- Repair Instructions
- Pressure Regulator
- Injection Valve
- Repair Instructions
- Crankshaft Pulse Pickup
- Repair Instructions
- Knocking Sensor
- Repair Instructions
- Fuel Pump
- Repair Instructions
- Oxygen Sensor
- Control Unit
- Repair Instructions
- Air Filter Housing
- Repair Instructions
- Ignition Module
- Repair Instructions
- Denso DEC
- Repair Instructions
- Replacing the air cleaner housing
- Replace air intake pipe
- Removing and installing charge air pipe
- High-Pressure Pump Drive Gear, Remove and Install
- Replace exhaust gas recirculation valve
- Oil Pressure Sensor, Replace
- Replace residual oil quantity sensor
- High-Pressure Lines, Replace
- High-Pressure Fuel Lines, High-Pressure Pump to Pressure Chamber, Replace
- One Injector, Remove and Install
- Pressure Chamber, Replace
- High-Pressure Pump, Remove and Install
- Replace fuel return line
- Replace crankshaft pulse generator
- Replace camshaft sensor
- Replace coolant temperature sensor
- Replace charge pressure sensor
- Replace charge pressure control solenoid valve
- Replace solenoid valve for intake manifold switchover valve
- Replace solenoid valve for exhaust manifold bypass
- Replace throttle valve potentiometer
- Replace hot film mass air flow meter
- Engine Control Unit, Remove and Install
- Replace pre-heating system control unit
- Sheathed Glow Plugs, Remove and Install
- Replace oxygen sensor
- Replace differential pressure sensor
- Particle filter temperature sensor 1
- Replace pre-catalytic converter temperature sensor
- Particle filter temperature sensor 2
- Replace accelerator pedal module
- Metering Unit, Replace
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System DECE1C, A 17 DTJ, A 17 DTR, Z 17 DTJ, Z 17 DTR
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 ACTUATOR TEST
- B-007 Complaint: Engine Start
- B-008 Complaint: Engine Idling
- B-009 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-010 Complaint: Engine Performance
- B-011 Complaint: Exhaust Gas
- B-012 Complaint: Oil / Coolant / Fuel-System
- B-013 Check: Functionality of Adjacent Systems
- B-014 Check: Outside Temperature Sensor Signal
- B-015 Check: Engine Speed Signal
- B-016 Fuse Check 1
- B-017 Fuse Check 2
- B-018 Fuse Check 3
- B-019 Fuse Check 4
- B-020 Fuse Check 5
- B-021 Fuse Check 6
- B-022 Fuse Check 7
- B-023 Fuse Check 8
- B-024 Fuse Check 9
- B-025 Trouble Codes: Check 1
- B-026 Trouble Codes: Check 2
- B-027 Trouble Codes: Check 3
- B-028 Trouble Codes: Check 4
- B-029 Trouble Codes: Check 5
- B-030 Trouble Codes: Check 6
- B-031 Intake-Air System
- B-032 Check: Intake-Air System
- B-033 Intake Air / Vacuum System
- B-034 Intake-Air System: Check 1
- B-035 Fuel System
- B-036 Check: Low and High Pressure Section
- B-037 Check: Charge-Air System
- B-038 Check: Diesel Particulate Filter
- B-039 Check: Pressure Loss
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software 2
- C-002 Control Unit Main Relay Circuit
- C-003 5V Circuit 1
- C-004 5V Circuit 2
- C-005 Pedal Position Sensor Circuit
- C-006 Rail Pressure Sensor Circuit
- C-007 Crankshaft Sensor Circuit
- C-008 Camshaft Position Sensor Circuit
- C-009 Boost Pressure Sensor Circuit
- C-010 Mass Air Flow Circuit
- C-011 Intake Air Temperature Sensor Circuit
- C-012 Charge Air Temperature Sensor Circuit
- C-013 Fuel Temperature Sensor Circuit
- C-014 Boost Pressure Control Valve Circuit
- C-015 Exhaust Gas Recirculation Valve Circuit
- C-016 Swirl Level Control Circuit
- C-017 Throttle Valve Positioner Circuit
- C-018 Fuel Metering Solenoid Valve Circuit
- C-019 Cylinder 1 Injector Circuit
- C-020 Cylinder 2 Injector Circuit
- C-021 Cylinder 3 Injector Circuit
- C-022 Cylinder 4 Injector Circuit
- C-023 Injector Circuit
- C-024 Exhaust Gas Recirculation Cooler Bypass Solenoid Valve Circuit
- C-025 Exhaust Gas Temperature Sensor 1 Circuit
- C-026 Exhaust Gas Temperature Sensor 2 Circuit
- C-027 Exhaust Gas Temperature Sensor 3 Circuit
- C-028 Differential Pressure Sensor Circuit
- C-029 O2 Sensor Circuit
- C-030 O2 Sensor Heater Circuit
- C-031 Glow Time Relay Circuit
- C-032 Function-Group Intake Air System
- C-033 Function-Group Low and High Pressure Section
- C-034 System Condition
- Electronic Diesel Injection System DECE1C, A 17 DTJ, A 17 DTR, Z 17 DTJ, Z 17 DTR
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- No Start
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Engine A/Z17DT/J/R, turbocharger - Lack of power, DTC P0234(52) set
- A/Z17DTx Engine, Suction control valve - Engine stalls, DTC P0093 set.
- Engine A/Z17DTx: EGR Valve - Trouble code P0400, P0403, P0409 set
- Engine A/Z17DTx, Turbocharger - Loss of power, trouble code P0234, P0299 set
- Engine Z/A17DTx - Lack of power and DPF glogged, SVS on, DTC: P242F and/or P2003 might be locked
- Corrosion, Rust, Dirt
- Leaks
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Repair Instructions
- Electronic Diesel Control EDC 16 C3, EDC 16 CP33, EDC 16 C36, EDC 17 C11
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Motronic ME 7.6.1/ME 7.6.2/ME 7.6.3/ME 7.6.4/ME 7.9.9
- Repair Instructions
- Replace mixture regulator lambda sensor
- Replace catalytic converter control oxygen sensor
- Engine Compartment Overview
- Fuel Pressure, Check
- Replace ignition module
- Spark Plugs, Remove and Install
- Boost Pressure Sensor, Replace (Z 20 LEL, Z 20 LER)
- Replace mixture regulator lambda sensor
- Replace catalytic converter control oxygen sensor
- Replace camshaft sensor
- Replace atmospheric pressure sensor
- Fuel Pressure, Check
- Replace throttle valve module
- Remove and install fuel rail
- Replace mixture regulator lambda sensor
- Replace spark plugs
- Replace camshaft sensor
- Replace catalytic converter control oxygen sensor
- Replace fuel rail
- Component Locator
- Specifications
- Engine Management
- Engine Management
- Engine Management
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Motronic 7.6.1, Z 12 XEP, Z 14 XEP, Z 14 XEL
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 ACTUATOR TEST
- B-008 CONTROL TEST
- B-009 ADDITIONAL FUNCTIONS
- B-010 Fuse Check 1
- B-011 Fuse Check 2
- B-012 Fuse Check 3
- B-013 Fuse Check 4
- B-014 Fuse Check 5
- B-015 Fuse Check 6
- B-016 Fuse Check 7
- B-017 Fuse Check 8
- B-018 Trouble Codes: Check 1
- B-019 Trouble Codes: Check 2
- B-020 Check: Start Release
- B-021 Fuel System
- B-022 Mechanical Function Check
- B-023 Complaint: Exhaust Gas
- B-024 Check: Fuel Tank Content
- B-025 Check: Knock Control
- B-026 Check: Engine
- B-027 Check: Outside Temperature Sensor
- B-028 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 1)
- B-029 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 2)
- B-030 Check: Functionality of Adjacent Systems
- B-031 Check: O2 Sensor (Bank 1 Sensor 1)
- B-032 Check: O2 Sensor (Bank 1 Sensor 2)
- C-xx Fault Isolation Procedures
- C-001 Hardware Failure
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Position Sensor Circuit
- C-006 Throttle Position Motor Control Circuit
- C-007 Mass Air Flow Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Port Deactivation Position Sensor Circuit
- C-011 Port Deactivation Solenoid Valve Circuit
- C-012 Cylinder 1 Injector Circuit
- C-013 Cylinder 2 Injector Circuit
- C-014 Cylinder 3 Injector Circuit
- C-015 Cylinder 4 Injector Circuit
- C-016 Ignition Coil Primary/Secondary Circuit
- C-017 Knock Sensor Signal Circuit
- C-018 Linear Exhaust Gas Recirculation System Circuit
- C-019 Charcoal Canister Purge Valve Circuit
- C-020 O2 Sensor Heater Circuit (Bank 1, Sensor 1)
- C-021 O2 Sensor Heater Circuit (Before Catalyst)
- C-022 O2 Sensor Circuit (Bank 1, Sensor 1)
- C-023 O2 Sensor Circuit (Before Catalyst)
- C-024 O2 Sensor Heater Circuit (Bank 1, Sensor 2)
- C-025 O2 Sensor Heater Circuit (Behind Catalyst)
- C-026 O2 Sensor Circuit (Bank 1, Sensor 2)
- C-027 O2 Sensor Circuit (Behind Catalyst)
- C-028 Engine Speed Input Signal Circuit
- C-029 Misfire Detection
- C-030 Catalyst System
- C-031 Air/Fuel Ratio Adaption
- C-032 Engine Oil Status
- Motronic 7.6.1, Z 20 LEH, Z 20 LEL, Z 20 LER
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 ACTUATOR TEST
- B-008 ADDITIONAL FUNCTIONS
- B-009 CONTROL TEST
- B-010 Fuse Check 1
- B-011 Fuse Check 2
- B-012 Fuse Check 3
- B-013 Fuse Check 4
- B-014 Fuse Check 5
- B-015 Fuse Check 6
- B-016 Check: Air/Fuel Ratio
- B-017 Trouble Codes: Check 1
- B-018 Trouble Codes: Check 2
- B-019 Fuel System
- B-020 Mechanical Function Check
- B-021 Complaint: Exhaust Gas
- B-022 Check: Fuel Tank Content
- B-023 Check: Knock Control
- B-024 Check: Engine
- B-025 Check: Outside Temperature Sensor
- B-026 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 1)
- B-027 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 2)
- B-028 Check: Functionality of Adjacent Systems
- B-029 Check: O2 Sensor (Bank 1 Sensor 1)
- B-030 Check: O2 Sensor (Bank 1 Sensor 2)
- B-031 Check: Component
- C-xx Fault Isolation Procedures
- C-001 Hardware Failure
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Position Sensor Circuit
- C-006 Throttle Position Motor Control Circuit
- C-007 Mass Air Flow Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Cylinder 1 Injector Circuit
- C-011 Cylinder 2 Injector Circuit
- C-012 Cylinder 3 Injector Circuit
- C-013 Cylinder 4 Injector Circuit
- C-014 Ignition Coil Primary/Secondary Circuit
- C-015 Knock Sensor Signal Circuit
- C-016 Charcoal Canister Purge Valve Circuit
- C-017 O2 Sensor Heater Circuit (Bank 1, Sensor 1)
- C-018 O2 Sensor Heater Circuit (Behind Catalyst)
- C-019 O2 Sensor Circuit (Bank 1, Sensor 1)
- C-020 O2 Sensor Circuit (Before Catalyst)
- C-021 O2 Sensor Heater Circuit (Bank 1, Sensor 2)
- C-022 O2 Sensor Heater Circuit (Before Catalyst)
- C-023 O2 Sensor Circuit (Bank 1, Sensor 2)
- C-024 O2 Sensor Circuit (Behind Catalyst)
- C-025 Engine Speed Input Signal Circuit
- C-026 Misfire Detection
- C-027 Catalyst System
- C-028 Air/Fuel Ratio Adaption
- C-029 Engine Oil Status
- C-030 Barometer Sensor Circuit
- C-031 Boost Pressure Sensor Circuit
- C-032 Waste Gate Valve Circuit
- C-033 Turbocharger Bypass Solenoid Valve Circuit
- C-034 Auxiliary Coolant Pump Circuit
- C-035 Vehicle Speed Input Signal Circuit
- Motronic 7.6.2, A 16 LET, Z 16 LET
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Check: Intermittent Faults
- B-008 ACTUATOR TEST
- B-009 ADDITIONAL FUNCTIONS
- B-010 CONTROL TEST
- B-011 Fuse Check 1
- B-012 Fuse Check 2
- B-013 Fuse Check 3
- B-014 Fuse Check 4
- B-015 Fuse Check 5
- B-016 Fuse Check 6
- B-017 Fuse Check 7
- B-018 Fuse Check 8
- B-019 Fuse Check 9
- B-020 Fuse Check 10
- B-021 Fuse Check 11
- B-022 Check: Air/Fuel Ratio
- B-023 Trouble Codes: Check 1
- B-024 Trouble Codes: Check 2
- B-025 Trouble Codes: Check 3
- B-026 Trouble Codes: Check 4
- B-027 Trouble Codes: Check 5
- B-028 Trouble Codes: Check 6
- B-029 Trouble Codes: Check 7
- B-030 Fuel System
- B-031 Check: Intake-Air System
- B-032 Mechanical Function Check
- B-033 Check: Fuel Tank Content
- B-034 Check: Knock Control
- B-035 Check: Engine
- B-036 Check: Outside Temperature Sensor
- B-037 Complaint: Exhaust Gas
- B-038 Check: O2 Sensor (Bank 1 Sensor 1)
- B-039 Check: O2 Sensor (Bank 1 Sensor 2)
- B-040 Check: Functionality of Adjacent Systems
- B-041 Check: Component
- C-xx Fault Isolation Procedures
- C-001 Hardware Failure
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Position Sensor Circuit
- C-006 Throttle Position Motor Control Circuit
- C-007 Mass Air Flow Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Cylinder 1 Injector Circuit
- C-011 Cylinder 2 Injector Circuit
- C-012 Cylinder 3 Injector Circuit
- C-013 Cylinder 4 Injector Circuit
- C-014 Ignition Coil Primary/Secondary Circuit
- C-015 Knock Sensor Signal Circuit
- C-016 Charcoal Canister Purge Valve Circuit
- C-017 O2 Sensor Heater Circuit (Bank 1, Sensor 1)
- C-018 O2 Sensor Circuit (Bank 1, Sensor 1)
- C-019 O2 Sensor Heater Circuit (Bank 1, Sensor 2)
- C-020 O2 Sensor Circuit (Bank 1, Sensor 2)
- C-021 Engine Speed Input Signal Circuit
- C-022 Misfire Detection
- C-023 Catalyst System
- C-024 Air/Fuel Ratio Adaption
- C-025 Engine Oil Status
- C-026 Barometer Sensor Circuit
- C-027 Boost Pressure Sensor Circuit
- C-028 Waste Gate Valve Circuit
- C-029 Turbocharger Bypass Solenoid Valve Circuit
- C-030 Vehicle Speed Input Signal Circuit
- Motronic 7.6.1, Z 12 XEP, Z 14 XEP, Z 14 XEL
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- No Start
- Poor Start
- Surge, Miss, Chuggle
- Leaks
- Schematic and Routing Diagrams
- Circuit Diagram
- Coolant temperature sensor
- Engine Z12XEP, Motronic 7.6.1 - 1
- Engine Z12XEP, Motronic 7.6.1 - 2
- Engine Z14XEL, Motronic 7.6.1 - 1
- Engine Z14XEL, Motronic 7.6.1 - 2
- Engine Z14XEP, Motronic 7.6.1 - 1
- Engine Z14XEP, Motronic 7.6.1 - 2
- Engine Z16LET, Motronic 7.6.2 - 1
- Engine Z16LET, Motronic 7.6.2 - 2
- Engine Z20LEH, Motronic 7.6.1 - 1
- Engine Z20LEH, Motronic 7.6.1 - 2
- Engine Z20LEL, Motronic 7.6.1 - 1
- Engine Z20LEL, Motronic 7.6.1 - 2
- Engine Z20LER, Motronic 7.6.1 - 1
- Engine Z20LER, Motronic 7.6.1 - 2
- Pedal position sensor (not Z16XER/ Z18XER)
- Block Diagram
- Circuit Diagram
- Throttle Valve Housing
- Repair Instructions
- Accelerator Position Sensor
- Repair Instructions
- Accelerator Pedal Module, Remove and Install
- Accelerator Pedal Module, Remove and Install
- Accelerator Pedal Module, Remove and Install
- Repair Instructions
- Injector
- Repair Instructions
- Replacing injection valves
- Replacing injection valves
- Replacing injection valves
- Repair Instructions
- Pulse Pick-Up
- Repair Instructions
- Replace camshaft sensor
- Replace crankshaft pulse pick-up
- Replace crankshaft pulse pick-up
- Repair Instructions
- Knock Sensor
- Repair Instructions
- Replace knock sensor
- Replace knock sensor
- Repair Instructions
- Fuel Pump
- Repair Instructions
- Air Mass Meter
- Repair Instructions
- Replace hot film mass air flow meter
- Replace hot film mass air flow meter
- Replace hot film mass air flow meter
- Repair Instructions
- Control Unit
- Repair Instructions
- Engine Control Unit, Remove and Install
- Engine Control Unit, Remove and Install
- Engine Control Unit, Remove and Install
- Repair Instructions
- Tank Vent Valve
- Repair Instructions
- Temperature Sensor
- Repair Instructions
- Replace coolant temperature sensor
- Replace coolant temperature sensor
- Repair Instructions
- Ignition module
- Repair Instructions
- Replace ignition module
- Spark Plugs, Remove and Install
- Replace ignition module
- Repair Instructions
- Twin Port Sensor
- Repair Instructions
- Twin Port Valve
- Repair Instructions
- Repair Instructions
- Electronic Diesel Control EDC 16 C9
- Repair Instructions
- Measuring the diesel fuel return quantity of Bosch solenoid valve injectors
- Heat Protection Sleeve, Remove and Install
- Replace EGR valve
- Vacuum Unit Change-Over Valves, Remove and Install
- Replace throttle valve module
- Replacing the air cleaner housing
- Replace air intake pipe
- High-Pressure Pump Drive Gear, Remove and Install
- Replace high-pressure pump
- Replace crankshaft pulse generator
- Replace camshaft sensor
- Replace coolant temperature sensor
- Replace charge pressure sensor
- Replace turbocharger solenoid valve
- Replace throttle valve module
- Replace hot film mass air flow meter
- Engine Control Unit, Remove and Install
- Replace pre-heating system control unit
- Replace oxygen sensor
- Replace accelerator pedal module
- High Pressure Fuel Lines, Pressure Chamber to Injectors, Replace
- High Pressure Fuel Lines, High Pressure Pump to Pressure Chamber, Replace
- Replace oil leak line
- Accumulator, Remove and Install
- One Injector, Replace
- Oil Regulating Valve, Remove and Install
- Rail Pressure Sensor, Replace
- Actuating Drive, Change-Over Valves, Remove and Install
- Replace air intake pipe
- Replace high-pressure pump drive gear
- Injector, Remove and Install
- Replace accumulator sensor
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Replace throttle valve module
- Replace differential pressure sensor
- Replace fuel return damping case
- Replace differential pressure sensor
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Replace vacuum reservoir
- Metering Unit, Replace
- Removing and installing charge air pipe
- Accumulator, Remove and Install
- Replace pressure regulator
- Replace fuel return damping case
- Replace vacuum reservoir
- Oxygen Sensor, Mixture Regulation, Replace
- Component Locator
- Illustration of Common Rail
- Illustration of Air Duct
- Illustration of Common Rail
- Illustration of Air Duct
- Illustration of Common Rail System
- Specifications
- Engine Management
- Engine Management
- Engine Management
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System EDC 16C9, Z 17 DTL, Z 17 DTH
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Idling
- B-008 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-009 Complaint: Engine Performance
- B-010 Complaint: Exhaust Gas
- B-011 Complaint: Oil / Coolant / Fuel-System
- B-012 Complaint: Engine Mechanic
- B-013 Complaint: Engine Temperature
- B-014 ACTUATOR TEST
- B-015 Programming ECM
- B-016 Check: System Voltage
- B-017 Check: Outside Temperature Sensor Signal
- B-018 Fuel System
- B-019 Intake-Air System
- B-020 Check: Intake-Air System
- B-021 Check: Intake-Air System/Charge-Air System
- B-022 Check: Charge-Air System
- B-023 Check: Vacuum Supply System
- B-024 Check: Distance Signal
- B-025 Check: Pressure Sensor Signal
- B-026 Check: High Pressure Area
- B-027 Check: Low and High Pressure Section
- B-028 Check: Low Pressure Section
- B-029 Trouble Codes: Check 1
- B-030 Trouble Codes: Check 2
- B-031 Trouble Codes: Check 3
- B-032 Check: Engine Speed Signal
- B-033 Check: Engine
- B-034 Fuse Check 1
- B-035 Fuse Check 2
- B-036 Fuse Check 3
- B-037 Fuse Check 4
- B-038 ADDITIONAL FUNCTIONS
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 2
- C-003 Control Unit Main Relay Circuit
- C-004 5V Circuit 1
- C-005 5V Circuit 2
- C-006 5V Circuit 3
- C-007 Crankshaft Sensor Circuit
- C-008 Camshaft Position Sensor Circuit
- C-009 Pedal Position Sensor Circuit
- C-010 Intake Air Temperature Sensor Circuit
- C-011 Mass or Volume Air Flow Circuit
- C-012 Boost Pressure Sensor Circuit
- C-013 Boost Pressure Control Valve Circuit
- C-014 Throttle Valve Positioner Circuit
- C-015 Swirl Level Control Circuit
- C-016 Rail Oil Pressure Sensor Circuit
- C-017 Fuel Metering Solenoid Valve Circuit
- C-018 Injector Circuit
- C-019 Cylinder 1 Injector Circuit
- C-020 Cylinder 2 Injector Circuit
- C-021 Cylinder 3 Injector Circuit
- C-022 Cylinder 4 Injector Circuit
- C-023 Exhaust Gas Recirculation Valve Circuit
- C-024 Exhaust Gas Recirculation Sensor Circuit
- C-025 Glow Time Relay Circuit
- C-026 Filterheating Circuit
- C-027 Function-Group High Pressure Area
- C-028 System Status Information
- C-029 Mechanical Function
- C-030 System Voltage Circuit
- C-031 Engine-Compression
- Electronic Diesel Injection System EDC 16C9/16C39, Z 19 DT, Z 19 DTH, Z 19 DTL
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Idling
- B-008 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-009 Complaint: Engine Performance
- B-010 Complaint: Exhaust Gas
- B-011 Complaint: Oil / Coolant / Fuel-System
- B-012 Check: Functionality of Adjacent Systems
- B-013 ACTUATOR TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Start Release
- B-016 Check: Outside Temperature Sensor Signal
- B-017 Check: Fuel Filter Water Level Switch Circuit
- B-018 Check: Engine Speed Signal
- B-019 Fuse Check 1
- B-020 Fuse Check 2
- B-021 Fuse Check 3
- B-022 Fuse Check 4
- B-023 Fuse Check 5
- B-024 Fuse Check 6
- B-025 Fuse Check 7
- B-026 Fuse Check 8
- B-027 Fuse Check 9
- B-028 Fuse Check 10
- B-029 Trouble Codes: Check 1
- B-030 Trouble Codes: Check 2
- B-031 Trouble Codes: Check 3
- B-032 Trouble Codes: Check 4
- B-033 Trouble Codes: Check 5
- B-034 Trouble Codes: Check 6
- B-035 System Selection
- B-036 Intake-Air System
- B-037 Check: Intake-Air System
- B-038 Intake Air / Vacuum System
- B-039 Intake-Air System: Check 1
- B-040 Fuel System
- B-041 Check: Low Pressure Section
- B-042 Check: Low and High Pressure Section
- B-043 Check: High Pressure Area
- B-044 Check: Intake-Air System/Charge-Air System
- B-045 Check: Charge-Air System
- B-046 Check: Diesel Particulate Filter
- B-047 Check: Pressure Sensor Signal
- B-048 Check: System Voltage
- B-049 Complaint: Engine Temperature
- B-050 Check: Distance/Consumption Signal
- B-051 Check: Engine
- B-052 Check: Vehicle Speed Signal
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software 1
- C-002 Control Unit Hard- and Software 2
- C-003 Control Unit Main Relay Circuit
- C-004 Fuel Pump Relay Circuit
- C-005 5V Circuit 1
- C-006 5V Circuit 2
- C-007 5V Circuit 3
- C-008 Pedal Position Sensor Circuit
- C-009 Crankshaft Sensor Circuit
- C-010 Camshaft Position Sensor Circuit
- C-011 Boost Pressure Sensor Circuit
- C-012 Mass Air Flow Circuit
- C-013 Intake Air Temperature Sensor Circuit
- C-014 Charge Air Temperature Sensor Circuit
- C-015 Fuel Temperature Sensor Circuit
- C-016 Boost Pressure Control Valve Circuit
- C-017 Exhaust Gas Recirculation Valve Circuit
- C-018 Swirl Level Control Circuit
- C-019 Throttle Valve Positioner Circuit
- C-020 Fuel Rail Pressure Sensor Circuit
- C-021 Fuel Metering Solenoid Valve Circuit
- C-022 Fuel Rail Pressure Control Valve Circuit
- C-023 Cylinder 1 Injector Circuit
- C-024 Cylinder 2 Injector Circuit
- C-025 Cylinder 3 Injector Circuit
- C-026 Cylinder 4 Injector Circuit
- C-027 Injector Circuit
- C-028 O2 Sensor Circuit
- C-029 O2 Sensor Heater Circuit
- C-030 Exhaust Gas Temperature Sensor 1 Circuit
- C-031 Exhaust Gas Temperature Sensor 2 Circuit
- C-032 Differential Pressure Sensor Circuit
- C-033 Glow Time Relay Circuit
- C-034 Fuel Filter Water Level Switch Circuit
- C-035 Filterheating Circuit
- C-036 Function-Group Intake Air System
- C-037 Function-Group Low and High Pressure Section
- C-038 Function-Group High Pressure Area
- C-039 Function-Group Fuel System
- C-040 System Condition
- C-041 Engine-Compression
- Electronic Diesel Injection System EDC 16C9, Z 17 DTL, Z 17 DTH
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Hesitation
- Rough Idle
- Sluggish, Power Loss
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Injector Nozzles
- Repair Instructions
- Pressure Line
- Repair Instructions
- High Pressure Fuel Lines, Pressure Chamber to Injectors, Replace
- Replace high pressure fuel lines from high pressure pump to accumulator
- High Pressure Fuel Lines, Pressure Chamber to Injectors, Replace
- Replace high pressure fuel lines from high pressure pump to accumulator
- Repair Instructions
- Pulse Pick-up, Crankshaft
- Repair Instructions
- Accelerator Position Sensor
- Repair Instructions
- Replace accelerator pedal module
- Replace accelerator pedal module
- Repair Instructions
- High Pressure Pump
- Repair Instructions
- Technical Service Bulletins
- No Start
- Sluggish, Power Loss
- Stalls
- Surge, Miss, Chuggle
- Hot Film Mass Air Flow Meter
- Repair Instructions
- Replace hot film mass air flow meter
- Replace hot film mass air flow meter
- Repair Instructions
- Control Unit
- Repair Instructions
- Engine Control Unit, Remove and Install
- Replace pre-heating system control unit
- Engine Control Unit, Remove and Install
- Repair Instructions
- Coolant Temperature Sensor
- Repair Instructions
- Replace coolant temperature sensor
- Replace coolant temperature sensor
- Repair Instructions
- Air Cleaner Housing
- Repair Instructions
- Replacing the air cleaner housing
- Replace air intake pipe
- Replacing the air cleaner housing
- Repair Instructions
- Camshaft Pulse Pick-up
- Repair Instructions
- Replace camshaft sensor
- Replace camshaft sensor
- Repair Instructions
- Charge Pressure Sensor
- Repair Instructions
- Replace charge pressure sensor
- Replace charge pressure sensor
- Repair Instructions
- Solenoid Valve
- Pressure Reservoir
- Oil Leak Lines
- Repair Instructions
- Repair Instructions
- Multijet 6JO
- Repair Instructions
- Measuring the diesel fuel return quantity of Bosch solenoid valve injectors
- Oil Pressure Sensor, Replace
- Replace engine oil level sensor
- Oxygen Sensor, Mixture Regulation, Replace
- Vacuum Reservoir, Replace
- Replace differential pressure sensor
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System Multijet 6JO, Z 13 DTH
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Idling
- B-008 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-009 Complaint: Engine Performance
- B-010 Complaint: Exhaust Gas
- B-011 Complaint: Oil / Coolant / Fuel-System
- B-012 Complaint: Engine Mechanic
- B-013 Check: Functionality of Adjacent Systems
- B-014 ACTUATOR TEST
- B-015 ADDITIONAL FUNCTIONS
- B-016 ECU Control
- B-017 Check: System Voltage
- B-018 Programming ECM
- B-019 Check: Start Release
- B-020 Check: Outside Temperature Sensor Signal
- B-021 Check: Fuel Filter Water Level Switch Circuit
- B-022 Fuel System
- B-023 Fuel System: Check 1
- B-024 Intake-Air System
- B-025 Check: Intake-Air System
- B-026 Check: Vacuum System
- B-027 Check: Intake-Air System/Charge-Air System
- B-028 Check: Charge-Air System
- B-029 Check: Exhaust System
- B-030 Check: Distance Signal
- B-031 Check: Pressure Sensor Signal
- B-032 Complaint: Engine Temperature
- B-033 Check: Low and High Pressure Section
- B-034 Check: Low Pressure Section
- B-035 Check: High Pressure Area
- B-036 Check: Injectors
- B-037 Fuse Check 1
- B-038 Fuse Check 2
- B-039 Fuse Check 3
- B-040 Fuse Check 4
- B-041 Fuse Check 5
- B-042 Fuse Check 6
- B-043 Fuse Check 7
- B-044 Fuse Check 9
- B-045 Fuse Check 10
- B-046 Check: Diesel Particulate Filter
- B-047 Trouble Codes: Check 1
- B-048 Trouble Codes: Check 2
- B-049 Trouble Codes: Check 3
- B-050 Trouble Codes: Check 4
- B-051 Trouble Codes: Check 5
- B-052 Trouble Codes: Check 6
- B-053 Trouble Codes: Check 7
- B-054 Trouble Codes: Check 8
- B-055 Trouble Codes: Check 9
- B-056 Trouble Codes: Check 10
- B-057 Trouble Codes
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Main Relay Circuit
- C-004 Fuel Pump Relay Circuit
- C-005 5V Circuit 1
- C-006 5V Circuit 2
- C-007 5V Circuit 3
- C-008 Crankshaft Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Pedal Position Sensor Circuit
- C-011 Barometer Sensor Circuit
- C-012 Boost Pressure Sensor Circuit
- C-013 Mass or Volume Air Flow Circuit
- C-014 Intake Air Temperature Sensor Circuit
- C-015 Boost Air Temperature Sensor Circuit
- C-016 Fuel Temperature Sensor Circuit
- C-017 Boost Pressure Control Valve Circuit
- C-018 Exhaust Gas Recirculation Valve Circuit
- C-019 Throttle Valve Positioner Circuit
- C-020 Rail Pressure Sensor Circuit
- C-021 Fuel Metering Solenoid Valve Circuit
- C-022 Rail Pressure Solenoid Valve Circuit
- C-023 Cylinder 1 Injector Circuit
- C-024 Cylinder 2 Injector Circuit
- C-025 Cylinder 3 Injector Circuit
- C-026 Cylinder 4 Injector Circuit
- C-027 O2 Sensor Heater Circuit
- C-028 O2 Sensor Circuit
- C-029 Exhaust Gas Temperature Sensor Circuit
- C-030 Differential Pressure Sensor Circuit
- C-031 Mechanical Function
- C-032 Glow Time Relay Circuit
- C-033 Fuel Filter Water Level Switch Circuit
- C-034 Filterheating Circuit
- C-035 Function-Group Low Pressure Section
- C-036 Function-Group Low and High Pressure Section
- C-037 Function-Group High Pressure Area
- C-038 Function-Group Diesel Particulate Filter
- C-039 System Status Information
- C-040 Engine-Compression
- Electronic Diesel Injection System Multijet 6JO, Z 13 DTH
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- No Start
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Smoke, Odour, Fumes
- Schematic and Routing Diagrams
- Injector Nozzles
- Repair Instructions
- Pressure Line
- Pulse Pick-up, Crankshaft
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Hesitation
- Accelerator Position Sensor
- Repair Instructions
- High Pressure Pump
- Repair Instructions
- Hot Film Mass Air Flow Meter
- Repair Instructions
- Control Unit
- Repair Instructions
- Coolant Temperature Sensor
- Repair Instructions
- Air Cleaner Housing
- Camshaft Pulse Pick-up
- Repair Instructions
- Charge Pressure Sensor
- Repair Instructions
- Solenoid Valve
- Repair Instructions
- Pressure Reservoir
- Oil Leak Lines
- Repair Instructions
- Throttle Valve
- Repair Instructions
- Repair Instructions
- Simtec 75
- Repair Instructions
- Replace throttle valve module
- Spark Plugs, Remove and Install
- Camshaft Sensors, Replace
- Replace coolant temperature sensor
- Replace switchover valve solenoid valve
- Air Cleaner Housing, Replace (Z16XE1 / A16XER / Z16XER)
- Replace intake pipe pressure sensor
- Twinport Solenoid Valve, Replace
- Twinport Vacuum Unit, Replace
- Replace intake pipe pressure sensor
- Replace intake air temperature sensor
- Replace throttle valve module Z18XER (conversion from old version to modified version)
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Simtec 75, Z 16 XER
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Operation
- B-008 Mechanical Function Check
- B-009 ACTUATOR TEST
- B-010 ADDITIONAL FUNCTIONS
- B-011 CONTROL TEST
- B-012 Accelerator Pedal Position Check
- B-013 Fuse Check 2
- B-014 Fuse Check 3
- B-015 Fuse Check 4
- B-016 Fuse Check 5
- B-017 Fuse Check 6
- B-018 Fuse Check 7
- B-019 Fuse Check 8
- B-020 Fuse Check 9
- B-021 Fuse Check 10
- B-022 Fuse Check 11
- B-023 Fuse Check 12
- B-024 Fuse Check 13
- B-025 Fuse Check 14
- B-026 Fuse Check 15
- B-027 Fuse Check 16
- B-028 Fuse Check 17
- B-029 Fuse Check 18
- B-030 Fuse Check 19
- B-031 Fuse Check 20
- B-032 Fuse Check 21
- B-033 Fuse Check 22
- B-034 Fuse Check 23
- B-035 Trouble Codes: Check 1
- B-036 Trouble Codes: Check 2
- B-037 Trouble Codes: Check 3
- B-038 Trouble Codes: Check 4
- B-039 Trouble Codes: Check 5
- B-040 Trouble Codes: Check 6
- B-041 Complaint: Indicating Devices/Telltales
- B-042 Complaint: Exhaust Gas
- B-043 Check: ABS Anti-Lock Brake System
- B-044 Check: Knock Control
- B-045 Check: Misfire
- B-046 Check: Intake-Air System
- B-047 Check: Exhaust System
- B-048 Fuel System
- B-049 Check: TCM
- C-xx Fault Isolation Procedures
- C-001 Control Unit Main Relay Circuit
- C-002 Engine Start Signal Circuit
- C-003 Crankshaft Sensor Circuit
- C-004 Intake Camshaft Position Sensor Circuit
- C-005 Exhaust Camshaft Position Sensor Circuit
- C-006 Intake Camshaft Phasing Solenoid Valve Circuit
- C-007 Exhaust Camshaft Phasing Solenoid Valve Circuit
- C-008 Fuel Pump Relay Circuit
- C-009 Pedal Position Sensor Circuit
- C-010 Throttle Valve Positioner Circuit
- C-011 Manifold Absolute Pressure Sensor Circuit
- C-012 Intake Air Temperature Sensor Circuit
- C-013 Engine Oil Level Circuit
- C-014 Ignition Coil Cylinder 1 Circuit
- C-015 Ignition Coil Cylinder 2 Circuit
- C-016 Ignition Coil Cylinder 3 Circuit
- C-017 Ignition Coil Cylinder 4 Circuit
- C-018 Cylinder 1 Injector Circuit
- C-019 Cylinder 2 Injector Circuit
- C-020 Cylinder 3 Injector Circuit
- C-021 Cylinder 4 Injector Circuit
- C-022 Knock Sensor Signal Circuit
- C-023 Charcoal Canister Purge Valve Circuit
- C-024 O2 Sensor Heater Circuit (Before Catalyst)
- C-025 O2 Sensor Circuit (Before Catalyst)
- C-026 O2 Sensor Heater Circuit (Behind Catalyst)
- C-027 O2 Sensor Circuit (Behind Catalyst)
- C-028 Intake Manifold Valve Circuit
- C-029 Thermostat Heater Circuit
- C-030 System Status Information
- C-031 ABS Communication Circuit
- C-032 Mechanical Function
- C-033 Malfunction Indication Lamp (MI) Circuit
- C-034 Service Telltale Circuit
- C-035 Air/Fuel Ratio Adaption
- C-036 Control Unit Hard- and Software
- C-037 Misfire Detection
- C-038 Transmission Communication Circuit
- C-039 Fan Relay (Stage 3) Circuit
- Simtec 75, Z 18 XER
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-008 Check: Start Release
- B-009 Mechanical Function Check
- B-010 ACTUATOR TEST
- B-011 ADDITIONAL FUNCTIONS
- B-012 CONTROL TEST
- B-013 Accelerator Pedal Position Check
- B-014 Fuse Check 1
- B-015 Fuse Check 2
- B-016 Fuse Check 3
- B-017 Fuse Check 4
- B-018 Fuse Check 5
- B-019 Fuse Check 6
- B-020 Fuse Check 7
- B-021 Fuse Check 8
- B-022 Fuse Check 9
- B-023 Fuse Check 10
- B-024 Fuse Check 11
- B-025 Fuse Check 12
- B-026 Fuse Check 13
- B-027 Fuse Check 14
- B-028 Fuse Check 15
- B-029 Fuse Check 16
- B-030 Fuse Check 17
- B-031 Fuse Check 18
- B-032 Fuse Check 19
- B-033 Fuse Check 20
- B-034 Fuse Check 21
- B-035 Fuse Check 22
- B-036 Fuse Check 23
- B-037 Trouble Codes: Check 1
- B-038 Trouble Codes: Check 2
- B-039 Trouble Codes: Check 3
- B-040 Trouble Codes: Check 4
- B-041 Trouble Codes: Check 5
- B-042 Trouble Codes: Check 6
- B-043 Trouble Codes: Check 7
- B-044 Check: Temperature-Sensors
- B-045 Complaint: Indicating Devices/Telltales
- B-046 Complaint: Exhaust Gas
- B-047 Electrical Function Check
- B-048 Check: ABS Anti-Lock Brake System
- B-049 Check: Knock Control
- B-050 Complaint: Warning Telltales
- B-051 Check: Misfire
- B-052 Check: Intake-Air System
- B-053 Check: Exhaust System
- B-054 Fuel System
- B-055 Check: TCM
- B-056 Check: Ignition Coil
- C-xx Fault Isolation Procedures
- C-001 Control Unit Main Relay Circuit
- C-002 Engine Start Signal Circuit
- C-003 Crankshaft Sensor Circuit
- C-004 Intake Camshaft Position Sensor Circuit
- C-005 Exhaust Camshaft Position Sensor Circuit
- C-006 Intake Camshaft Phasing Solenoid Valve Circuit
- C-007 Exhaust Camshaft Phasing Solenoid Valve Circuit
- C-008 Fuel Pump Relay Circuit
- C-009 Pedal Position Sensor Circuit
- C-010 Throttle Valve Positioner Circuit
- C-011 Mass Air Flow Circuit
- C-012 Intake Air Temperature Sensor Circuit
- C-013 Manifold Absolute Pressure Sensor Circuit
- C-014 Temperature Sensor Circuit
- C-015 Engine Oil Level Circuit
- C-016 Ignition Coil Cylinder 1 Circuit
- C-017 Ignition Coil Cylinder 2 Circuit
- C-018 Ignition Coil Cylinder 3 Circuit
- C-019 Ignition Coil Cylinder 4 Circuit
- C-020 Cylinder 1 Injector Circuit
- C-021 Cylinder 2 Injector Circuit
- C-022 Cylinder 3 Injector Circuit
- C-023 Cylinder 4 Injector Circuit
- C-024 Knock Sensor Signal Circuit
- C-025 Charcoal Canister Purge Valve Circuit
- C-026 O2 Sensor Heater Circuit (Before Catalyst)
- C-027 O2 Sensor Circuit (Before Catalyst)
- C-028 O2 Sensor Heater Circuit (Behind Catalyst)
- C-029 O2 Sensor Circuit (Behind Catalyst)
- C-030 Intake Manifold Valve Circuit
- C-031 System Status Information
- C-032 Transmission Communication Circuit
- C-033 ABS Communication Circuit
- C-034 Mechanical Function
- C-035 Malfunction Indication Lamp (MI) Circuit
- C-036 Service Telltale Circuit
- C-037 Air/Fuel Ratio Adaption
- C-038 Control Unit Hard- and Software
- C-039 Misfire Detection
- C-040 Thermostat Heater Circuit
- C-041 Fan Relay (Stage 3) Circuit
- Simtec 75, Z 16 XER
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Engine Z18XER: Airflow Meter - Driveability complaints, MIL on, Trouble Code P0100 set, deactivation of ESP
- Engine Z16/18XE1/P/R, thermostat - Mil on, trouble code P0115 is stored
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Engine Z16XER, Coolant Temperatur Sensor - SVS on , P2182(17) set
- Corrosion, Rust, Dirt
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Injector
- Repair Instructions
- Pulse Pick-Up
- Repair Instructions
- Technical Service Bulletins
- Hesitation
- Sluggish, Power Loss
- Knock Sensor
- Repair Instructions
- Oxygen Sensor
- Air Mass Meter
- Repair Instructions
- Control Unit
- Repair Instructions
- Engine Control Unit, Remove and Install
- Engine Control Unit, Remove and Install
- Technical Service Bulletins
- Hesitation
- Sluggish, Power Loss
- Repair Instructions
- DIS-Ignition Module
- Repair Instructions
- Air Cleaner Housing
- Repair Instructions
- Pedal Position Sensor
- Repair Instructions
- Repair Instructions
- Electronic Diesel Control EDC 16 C39
- Repair Instructions
- Measuring the diesel fuel return quantity of Bosch solenoid valve injectors
- Replacing the air cleaner housing
- Replace air intake pipe
- High-Pressure Pump Drive Gear, Remove and Install
- Replace high-pressure pump
- Replace crankshaft pulse generator
- Replace camshaft sensor
- Replace coolant temperature sensor
- Replace charge pressure sensor
- Replace turbocharger solenoid valve
- Replace throttle valve module
- Replace hot film mass air flow meter
- Engine Control Unit, Remove and Install
- Replace pre-heating system control unit
- Replace oxygen sensor
- Replace accelerator pedal module
- High Pressure Fuel Lines, Pressure Chamber to Injectors, Replace
- High Pressure Fuel Lines, High Pressure Pump to Pressure Chamber, Replace
- Replace oil leak line
- Accumulator, Remove and Install
- One Injector, Replace
- Oil Regulating Valve, Remove and Install
- Rail Pressure Sensor, Replace
- Actuating Drive, Change-Over Valves, Remove and Install
- Replacing the air cleaner housing
- Replace air intake pipe
- Replace high-pressure pump drive gear
- Injector, Remove and Install
- Replace high-pressure pump
- Replace accumulator sensor
- Replace oil leak line
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Replace coolant temperature sensor
- Replace charge pressure sensor
- Replace throttle valve module
- Replace crankshaft pulse generator
- Replace camshaft sensor
- Replace turbocharger solenoid valve
- Replace differential pressure sensor
- Replace hot film mass air flow meter
- Replace pre-heating system control unit
- Engine Control Unit, Remove and Install
- Replace accelerator pedal module
- Replace fuel return damping case
- Replace differential pressure sensor
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Replace vacuum reservoir
- Removing and installing charge air pipe
- High Pressure Fuel Lines, Pressure Chamber to Injectors, Replace
- Replace high pressure fuel lines from high pressure pump to accumulator
- Accumulator, Remove and Install
- Replace pressure regulator
- Replace fuel return damping case
- Replace vacuum reservoir
- Oxygen Sensor, Mixture Regulation, Replace
- Component Locator
- Illustration of Common Rail
- Illustration of Air Duct
- Illustration of Common Rail
- Illustration of Air Duct
- Specifications
- Engine Management
- Engine Management
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Sluggish, Power Loss
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Repair Instructions
- Engine Electrics
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Starter
- Repair Instructions
- Starter, Remove and Install
- Starter, Remove and Install
- Starter, Remove and Install
- Remove and install starter (M20-6 MTA)
- Replace starter
- Repair Instructions
- Alternator
- Repair Instructions
- Test battery/alternator
- Alternator, Remove and Install
- Alternator, Remove and Install
- Alternator, Remove and Install
- Alternator with Vacuum Pump, Remove and Install
- Alternator, Remove and Install
- Alternator Support, Remove and Install
- Alternator, Remove and Install
- Regulator for Alternator, Replace
- Alternator, Remove and Install
- Replace alternator drive disc
- Replace alternator support
- Alternator, Remove and Install
- Alternator, Remove and Install
- Alternator Bracket, Remove and Install
- Alternator, Remove and Install
- Replace alternator
- Regulator for Alternator, Replace
- Replace alternator support
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Repair Instructions
- Pre-Glow System (Diesel Engine)
- Repair Instructions
- Sheathed Glow Plugs, Remove and Install
- Replace pre-heating system control unit
- Replace pre-heating system control unit
- Sheathed Glow Plugs, Replace
- Control Unit for Pre-Heating System, Replace
- Sheathed Glow Plugs, Replace
- Replace pre-heating system control unit
- Sheathed Glow Plugs, Remove and Install
- Replace pre-heating system control unit
- Sheathed Glow Plugs, Remove and Install
- Repair Instructions
- Cooling System
- Repair Instructions
- Cooling System, Check for Leaks
- Cooling System, Charge and Bleed
- Cooling System, Charge and Bleed
- Coolant flange, remove and install
- Coolant Pipe, Remove and Install
- Illustration - Coolant Hoses (Z 20 LEL, Z 20 LER)
- Cooling System, Charge and Bleed
- Intercooler, Replace (Z 20 LEL, Z 20 LER)
- Coolant flange, remove and install
- Replace EGR cooler
- Cooling System, Charge and Bleed
- Coolant Pipe, Remove and Install
- Coolant flange, remove and install
- Replace coolant temperature sensor
- Cooling System, Charge and Bleed
- Coolant Pipe, Remove and Install
- Cooling System, Charge and Bleed
- Coolant Expansion Tank, Remove and Install
- Intercooler, Replace (Z 20 LEH)
- Cooling System, Charge and Bleed
- Replace EGR cooler
- Replace coolant temperature sensor
- Cooling System, Charge and Bleed
- Coolant Pipe, Replace
- Heat Exchanger, Replace
- Replace coolant hose
- Check engine for leaks
- Replace EGR cooler
- Coolant Pipe, Remove and Install
- Coolant flange, remove and install
- Cooling System, Charge and Bleed
- Coolant Pipe, Replace
- Coolant flange, remove and install
- Cooling System, Charge and Bleed
- Coolant Pipe, Replace
- Replace coolant compensation tank
- Coolant Temperature Sensor, Replace (Z 22 YH, RHD)
- Heat Exchanger, Replace
- Component Locator
- Illustration of coolant hoses
- Illustration of coolant hoses
- Illustration - Coolant Hoses (Z 20 LEL, Z 20 LER)
- Illustration of coolant hoses
- Illustration of coolant hoses
- Illustration of coolant hoses
- Illustration of coolant hoses
- Illustration of coolant hoses
- Illustration of coolant hoses
- Illustration of Air Duct
- Specifications
- Cooling system
- Coolant Circuit
- Coolant Circuit
- Coolant Circuit
- Coolant Circuit
- Cooling system
- Cooling system
- Coolant Circuit
- Coolant Circuit
- Cooling system
- Coolant Circuit
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Engine Cooling
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- Engine Cooling
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Engine cooling (A17DTJ/A17DTR & not air conditioning)
- Engine cooling (Diesel & air conditioning)
- Engine cooling (Z12XEP/Z14XEL/Z14XEP & not air conditioning)
- Engine cooling (Z12XEP/Z14XEL/Z14XEP/Z16XE1/Z16XER & air conditioning)
- Engine cooling (Z16LET & air conditioning)
- Engine cooling (Z16XE1/Z16XER/Z16LET/Z18XER/Z13DTH & not air conditioning)
- Engine cooling (Z17DTL/Z17DTH/Z17DTR/Z17DTJ & not air conditioning)
- Engine cooling (Z18XER & Automatic transmission & air conditioning)
- Engine cooling (Z18XER & Manual transmission & air conditioning)
- Engine cooling (Z19DT & Automatic transmission & not air conditioning)
- Engine cooling (Z19DTH & not air conditioning)
- Engine cooling (Z19DTL/Z19DT & Manual transmission & not air conditioning)
- Engine cooling (Z20LEL/Z20LER/Z20LEH)
- Engine cooling (Z22YH & Air conditioning)
- Engine cooling (Z22YH & not air conditioning)
- Circuit Diagram
- Radiator
- Repair Instructions
- Replace radiator (without air conditioning)
- Radiator, Replace
- Radiator, Replace (Z 20 LEL, Z 20 LER)
- Replace EGR cooler
- Replace radiator (with air conditioning)
- Replace intercooler
- Radiator, Remove and Install (with Air Conditioning)
- Replace intercooler
- Radiator, Replace (Z 20 LEH)
- Replace radiator (without air conditioning)
- Fan Motor, Replace
- Radiator, Replace
- Replace radiator (without air conditioning)
- Replace radiator (with air conditioning)
- Radiator, Replace (from MY 06)
- Replace intercooler
- Radiator, Replace
- Radiator, Replace
- Radiator, Replace (from MY 08)
- Technical Service Bulletins
- Chip, Crack
- Corrosion, Rust, Dirt
- Leaks
- Repair Instructions
- Fan Motor
- Repair Instructions
- Replace fan motor (without air conditioning)
- Replace fan motor (without air conditioning)
- Fan Motor, Replace (Z 20 LEL, Z 20 LER)
- Replace fan motor (with air conditioning system)
- Replace auxiliary fan motor
- Fan Motor, Replace
- Fan motor, Replace (Z 20 LEH)
- Replace fan motor (without air conditioning)
- Replace fan motor (without air conditioning)
- Replace fan motor (with air conditioning system)
- Fan Motor, Replace (from MY 06)
- Fan Motor, Replace
- Fan Housing, Replace
- Fan Motor, Replace
- Replace auxiliary fan motor
- Fan Housing, Replace
- Fan Motor, Replace
- Repair Instructions
- Oil Cooler
- Repair Instructions
- Replace engine oil cooler / heat exchanger
- Replace engine oil cooler / heat exchanger
- Heat Exchanger, Remove and Install
- Replace engine oil cooler / heat exchanger
- Repair Instructions
- Thermostat
- Repair Instructions
- Thermostat, Remove and Install
- Thermostat, Remove and Install
- Removing and installing thermostat with coolant outlet connection
- Thermostat, Remove and Install
- Thermostat Housing, Remove and Install
- Thermostat Housing, Remove and Install
- Thermostat Housing, Remove and Install
- Replace thermostat housing
- Thermostat, Remove and Install
- Coolant flange, remove and install
- Thermostat, Remove and Install
- Thermostat Housing, Remove and Install
- Thermostat, Remove and Install
- Replace thermostat
- Replace thermostat housing
- Thermostat Housing, Remove and Install
- Thermostat Housing, Remove and Install
- Repair Instructions
- Water Pump
- Repair Instructions
- Coolant Pump, Remove and Install
- Coolant Pump, Remove and Install
- Replace coolant pump
- Coolant Pump Drive Gear, Remove and Install
- Coolant Pump, Remove and Install
- Coolant Pump, Remove and Install
- Coolant Pump, Remove and Install
- Coolant Pump, Remove and Install
- Replace coolant pump
- Coolant Pump, Remove and Install
- Coolant Pump Drive Gear, Remove and Install
- Coolant Pump, Remove and Install
- Replace coolant pump
- Replace coolant pump
- Repair Instructions
- Auxiliary Air Fan
- Repair Instructions
- Auxiliary Fan Motor, Replace (Z 20 LEL, Z 20 LER)
- Replace auxiliary fan motor
- Replace auxiliary fan motor
- Auxiliary Fan Motor, Replace (Z 20 LEH)
- Replace auxiliary fan motor
- Additional Fan Motor, Replace (from MY 06)
- Replace auxiliary fan motor
- Replace auxiliary fan motor
- Repair Instructions
- Repair Instructions
- Turbo-Charging
- Repair Instructions
- Engine compartment vacuum routing
- Replace air intake pipe
- Removing and installing charge air pipe
- Removing and installing exhaust manifold with turbocharger
- Oil Return Line - Turbocharger, Remove and Install
- Intercooler, Replace (Z 20 LEL, Z 20 LER)
- Replace vacuum reservoir solenoid valve
- Replace turbocharger
- Removing and installing charge air pipe
- Exhaust Manifold with Turbocharger, Replace
- Replace turbocharger
- Replace charge pressure sensor
- Solenoid Valve - Turbocharger, Remove and Install
- Removing and installing charge air pipe
- Removing and installing exhaust manifold with turbocharger
- Replace turbocharger
- Air Intake Pipe, Remove and Install
- Air Intake Hose for Intercooler, Replace (with Air Conditioning)
- Replace intercooler
- Replace turbocharger
- Vacuum Reservoir, Replace
- Intercooler, Replace (Z 20 LEH)
- Replace turbocharger solenoid valve
- Replace vacuum reservoir
- Exhaust manifold with turbocharger, remove and install (with manual transmission)
- Exhaust manifold with turbocharger, remove and install (with automatic transmission)
- Replace vacuum reservoir
- Replace turbocharger
- Removing and installing charge air pipe
- Exhaust Manifold, Remove and Install
- Replace turbocharger
- Replace charge pressure sensor
- Removing and installing exhaust manifold with turbocharger
- Replace turbocharger oil feed line
- Removing and installing oil baffle plate
- Replace turbocharger
- Replace charge air pipe to intercooler
- Component Locator
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Sluggish, Power Loss
- Leaks
- Smoke, Odour, Fumes
- Boost Pressure Regulator
- Oil Lines
- Repair Instructions
- Removing and installing turbocharger oil feed line (cylinder block)
- Oil Feed Line - Turbocharger (Turbocharger), Remove and Install
- Replace turbocharger oil feed line
- Turbocharger Oil Return Hose, Replace
- Replace turbocharger oil feed line
- Replace turbocharger oil return line
- Oil Feed Line - Turbocharger, Remove and Install
- Oil Return Line - Turbocharger, Remove and Install
- Turbocharger Oil Return Line Flange, Replace
- Replace turbocharger oil feed line (manual transmission)
- Replace turbocharger oil feed line (automatic transmission)
- Replace turbocharger oil return line
- Replace turbocharger oil feed line
- Turbocharger Oil Return Hose, Replace
- Repair Instructions
- Oil Cooler
- Repair Instructions
- Charge air cooler
- Repair Instructions
- Replace intercooler
- Replace intercooler
- Intercooler, Replace (from MY 06)
- Replace intercooler
- Replace intercooler
- Repair Instructions
- Repair Instructions
- DOHC diesel engine
- Repair Instructions
- General
- Repair Instructions
- Measuring oil consumption
- Compression, Check
- Check engine pressure loss
- Check engine for leaks
- Engine cover, remove and install
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Engine maintenance using a section engine
- DOHC Diesel engine (Z 19 DTH / Z 19 DTH (120PS)) - engine number/engine code
- Check engine for leaks
- Replacing the air cleaner housing
- Replace air intake pipe
- Removing and installing charge air pipe
- Engine cover, remove and install
- Cooling System, Charge and Bleed
- Thermostat Housing, Remove and Install
- Engine, Remove and Install
- Compression, Check
- Check engine pressure loss
- Check engine for leaks
- Flywheel, Remove and Install
- Manual Transmission From/To Engine, Detach and Attach (Z 19 DTH)
- Compression, Check
- Check engine pressure loss
- Engine Oil with Oil Filter Change
- Cooling System, Charge and Bleed
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Engine maintenance using a section engine
- Repair engine using a short block
- Pressure Loss Test, Charge Air System
- Pressure Loss Test, Charge Air System
- Compression, Check
- Check engine pressure loss
- Check engine for leaks
- Check and adjust valve play
- Replacing the air cleaner housing
- Replace air intake pipe
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Engine maintenance using a section engine
- Component Locator
- DOHC Diesel engine (Z 17 DTL / Z 17 DTH) - engine number/engine code
- Illustration of Common Rail
- Illustration of Air Duct
- Illustration of Air Duct
- Illustration of Common Rail System
- Illustration of coolant hoses
- Vacuum Routing in the Engine Compartment
- Engine Number/Engine Code
- Illustration of coolant hoses
- Illustration of Common Rail System
- Illustration of Air Duct
- Illustration of engine management system
- DOHC diesel engine Z 17 DTR, Z17DTJ, A 17 DTR and A17DTJ - engine number/engine code
- Specifications
- Special Tools and Equipment
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Repair Instructions
- Seals and Seal Rings
- Repair Instructions
- Seal Ring - Camshaft, Replace
- Replace crankshaft seal ring (rear)
- Replace crankshaft seal ring (front)
- Replace oil pump seal ring-
- Replacing front crankshaft seal ring
- Seal Ring - Camshaft, Replace
- Seal Ring - Rear Crankshaft, Replace
- Replace oil pump seal ring
- Front Crankshaft Seal Ring, Replace
- Seal Ring - Rear Crankshaft, Replace
- Valve Stem Seals, Replace
- Seal Ring - Camshaft, Replace
- Replace crankshaft seal ring (rear)
- Replace crankshaft seal ring (front)
- Replace oil pump seal ring
- Repair Instructions
- Ribbed V-Belt
- Repair Instructions
- Testing ribbed V-belt tensioner
- Replace ribbed V-belt
- Check ribbed V-belt
- Replace ribbed V-belt
- Ribbed V-Belt, Remove and Install
- Ribbed V-Belt Tensioner, Remove and Install
- Torsional Vibration Damper, Remove and Install
- Testing ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Ribbed V-Belt Guide Roller, Replace
- Coolant Pump Drive Gear, Remove and Install
- Replace lower ribbed V-belt guide roller
- Specifications
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Tension Roller
- Repair Instructions
- Replace ribbed V-belt tensioner
- Replace ribbed V-belt tensioner
- Repair Instructions
- Guide Roller
- Repair Instructions
- Repair Instructions
- Engine Damping Block
- Repair Instructions
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace left engine damping block
- Replace (right) engine damping block
- Manual Transmission, Remove from Engine and Install
- Engine maintenance using a section engine
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace left engine damping block
- Replace right engine damping block
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Left Engine Damping Block, Remove and Install
- Right Engine Damping Block, Remove and Install
- Replace (right) engine damping block adapter
- Engine, Remove and Install
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace right engine damping block
- Replace left engine damping block
- Engine maintenance using a section engine
- Repair Instructions
- Oil Circulating
- Repair Instructions
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Engine Oil with Oil Filter Change
- Oil Filter Housing, Remove and Install
- Oil Intake Pipe, Remove and Install
- Oil Pump, Remove and Install
- Replace oil pump seal ring-
- Oil Pump, Check
- Excess Pressure Valve, Remove and Install
- Oil Pressure Regulating Valve, Remove and Install
- Replace oil pressure switch
- Replace engine oil level sensor
- Replace oil dipstick guide tube
- Replace turbocharger oil feed line
- Turbocharger Oil Return Hose, Replace
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Engine Oil with Oil Filter Change
- Replace engine oil cooler / heat exchanger
- Oil Intake Pipe, Remove and Install
- Oil Pressure Regulating Valve, Remove and Install
- Replace oil pressure switch
- Replace residual oil quantity sensor
- Replace oil dipstick guide tube
- Replace turbocharger oil feed line
- Replace turbocharger oil return line
- Oil Pan, Remove and Install
- Replace oil separator
- Replace oil baffle plate
- Replace engine oil filling nozzle
- Oil Filter Housing, Remove and Install
- Oil Pump, Remove and Install
- Oil Pump, Check
- Replace oil pump seal ring
- Oil Pump Pressure-Regulating Valve, Remove and Install
- Oil Spray Nozzles, Remove and Install
- Heat Exchanger, Remove and Install
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Oil Spray Nozzle (Tube), Timing Chain, Replace
- Engine Oil with Oil Filter Change
- Oil Filter Housing, Remove and Install
- Engine Oil Cooler/Heat Exchanger, Replace
- Oil Pump, Remove and Install
- Oil Pump, Check
- Oil Pump Pressure-Regulating Valve, Remove and Install
- Oil Dipstick Guide Tube, remove and Install
- Oil Feed Line - Turbocharger, Remove and Install
- Oil Return Line - Turbocharger, Remove and Install
- Turbocharger Oil Return Line Flange, Replace
- Oil Pan, Remove and Install
- Replace oil baffle plate
- Intake Pipe for Oil Pump, Replace
- Replace engine oil filling nozzle
- Replace oil separator
- Oil Pressure Sensor, Replace
- Replace engine oil level sensor
- Replace cylinder block ventilation flange
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Engine oil with oil filter change
- Oil Filter Housing, Remove and Install
- Oil Pump Drive Gear, Remove and Install
- Oil Intake Pipe, Remove and Install
- Oil Pump, Remove and Install
- Replace oil pump seal ring
- Pressure Relief Valve in Oil Circuit, Replace
- Oil Pump Pressure-Regulating Valve, Remove and Install
- Oil Pressure Sensor, Replace
- Replace residual oil quantity sensor
- Replace oil dipstick guide tube
- Replace turbocharger oil feed line
- Turbocharger Oil Return Hose, Replace
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Replace the oil spray nozzle
- Specifications
- Oil circulation
- Oil circulation
- Oil circulation
- Oil circulation
- Repair Instructions
- Timing Gear Case
- Repair Instructions
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cover, timing case
- Repair Instructions
- Hydraulic chain tensioner
- Repair Instructions
- Timing chain
- Slide rail, timing chain
- Repair Instructions
- Tension rail, timing chain
- Repair Instructions
- Cylinder Block
- Repair Instructions
- Cylinder Block, Check for Plane Surface
- DOHC Diesel engine (Z 19 DTH / Z 19 DTH (120PS)) - engine number/engine code
- Cylinder Block, Check for Plane Surface
- Alternator Support, Remove and Install
- Check engine pressure loss
- Replace oil baffle plate
- Replace cylinder block ventilation flange
- Engine maintenance using a section engine
- Flywheel, Remove and Install
- Bracket for Crankshaft Seal Ring (Rear), Remove and Install
- Replace crankshaft seal ring (rear)
- Replace crankshaft seal ring (front)
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with Plastigage)
- Coolant Pipe, Remove and Install
- Coolant flange, remove and install
- Alternator Bracket, Remove and Install
- Cylinder Block, Check for Plane Surface
- Check con-rod bearing clearance (with micrometer)
- Piston Rings, Replace
- Replacing one piston / con-rod
- All pistons with con-rod, remove and install - Diesel engine
- Crankshaft Out-of-round, Check
- Crankshaft End Play, Check
- Determine crankshaft bearing clearance (determine bearing clearance with Plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Crankshaft, Remove and Install - Diesel engine
- Component Locator
- Specifications
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft Bearing Shell
- Piston
- Repair Instructions
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Replacing one piston / con-rod
- All Pistons with Con-rod, Remove and Install
- Piston Rings, Replace
- Replacing one piston / con-rod
- Oil Spray Nozzles, Remove and Install
- All Pistons with Con-rod, Remove and Install
- Replace one piston and/or con-rod
- Piston Rings, Replace
- Repair Instructions
- Crankshaft
- Repair Instructions
- Bracket for Crankshaft Seal Ring (Rear), Remove and Install
- Replace crankshaft seal ring (rear)
- Replace crankshaft seal ring (front)
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Determine crankshaft bearing clearance (determine bearing clearance with Plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Replace crankshaft pulse pick-up
- Replacing front crankshaft seal ring
- Seal Ring - Rear Crankshaft, Replace
- Crankshaft, Remove and Install
- Longitudinal Play of Crankshaft, Check
- Determine crankshaft bearing clearance (determine bearing clearance with Plastigage)
- Toothed Belt Drive Gear - Crankshaft Sprocket, Replace
- Torsional Vibration Damper, Remove and Install
- Front Crankshaft Seal Ring, Replace
- Seal Ring - Rear Crankshaft, Replace
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Crankshaft, Remove and Install
- Check crankshaft axial play
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Repair Instructions
- Con Rod Bearing
- Repair Instructions
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with Plastigage)
- Check con-rod bearing clearance (with micrometer)
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with plastigage)
- Con-rod Bearing, Replace
- Con-rod Bearing Play, Check (with Plastigage)
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Check con-rod bearing clearance (with micrometer)
- Repair Instructions
- Con Rod
- Repair Instructions
- All Pistons with Con-rod, Remove and Install
- Replacing one piston / con-rod
- All Pistons with Con-rod, Remove and Install
- Replace one piston and/or con-rod
- Repair Instructions
- Flywheel
- Repair Instructions
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Repair Instructions
- Repair Instructions
- Cylinder Head
- Repair Instructions
- Change-Over Valve Housing, Remove and Install
- Cylinder Head, Remove and Install
- Cylinder Head, Check for Plane Surface
- Attaching Parts - Cylinder Head, Remove and Install
- Replace EGR cooler
- Engine cover, remove and install
- Replace exhaust gas recirculation valve
- Replace EGR cooler
- Cylinder Head, Remove and Install
- Cylinder Head, Check for Plane Surface
- Attach and detach attaching parts
- Compression, Check
- Check engine pressure loss
- Cylinder Head, Remove and Install
- Attaching Parts - Cylinder Head, Remove and Install
- Cylinder Head, Check for Plane Surface
- Replace exhaust gas recirculation valve
- Replace EGR cooler
- Oil Pressure Sensor, Replace
- Camshaft Sprocket, Replace
- Engine cover, remove and install
- Exhaust Manifold, Remove and Install
- Replace intake manifold
- Intake Manifold Intake Pipe, Replace
- Seal Ring - Camshaft, Replace
- Removing and installing both camshafts
- Camshaft Housing Cover, Remove and Install
- Cup Tappets, Replace
- Replace exhaust gas recirculation valve
- Replace EGR cooler
- Replace turbocharger
- Camshaft Housing, Replace
- Check camshaft housing for plane surface
- Cylinder Head, Remove and Install
- Cylinder Head, Check for Plane Surface
- Attaching Parts - Cylinder Head, Remove and Install
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Specifications
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- Special Tools and Equipment
- Hydraulic Valve Lifter
- Rocker Arm
- Repair Instructions
- Camshaft
- Repair Instructions
- Seal Ring - Camshaft, Replace
- Camshaft Sprocket, Remove and Install
- Removing and installing both camshafts
- Replace EGR valve
- Replace camshaft sensor
- Camshaft Sprocket, Replace
- Camshafts, Remove and Install
- Seal Ring - Camshaft, Replace
- Camshaft Sprocket, Replace
- Removing and installing both camshafts
- Valve Stem Seals, Replace
- Repair Instructions
- Camshaft Housing
- Repair Instructions
- Camshaft Housing Cover, Remove and Install
- Camshaft Housing, Replace
- Check camshaft housing for plane surface
- Camshaft Housing, Remove and Install
- Check camshaft housing for plane surface
- Engine cover, remove and install
- Seal camshaft housing in respect of cylinder head
- Removing and installing both camshafts
- Camshaft Housing, Replace
- Repair Instructions
- Valves
- Repair Instructions
- Check and adjust valve play
- Valve Stem Seals, Replace
- Valve Stem Seals, Replace
- Check and adjust valve play
- Repair Instructions
- Intake manifold
- Repair Instructions
- Replace intake manifold
- Replace intake manifold
- Replace intake manifold
- Repair Instructions
- Exhaust manifold
- Glow plugs
- Repair Instructions
- Repair Instructions
- Vacuum Pump
- Repair Instructions
- Vacuum Pump, Remove and Install
- Vacuum Pump, Remove and Install
- Replace engine oil filling nozzle
- Vacuum Pump, Remove and Install
- Vacuum Reservoir, Replace
- Vacuum Pump, Replace
- Repair Instructions
- Toothed Belt
- Repair Instructions
- Toothed Belt Tension, Adjust
- Timing, Check
- Timing, Adjust
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Replace toothed belt
- Replace toothed belt drivewheel
- Replace rear toothed belt cover
- Oil Pump Drive Gear, Remove and Install
- Replace front toothed belt cover (top)
- Replace toothed belt
- Replace toothed belt drivewheel
- High-Pressure Pump Drive Gear, Remove and Install
- Toothed Belt Tension, Check and Adjust
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing, Adjust
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Replace toothed belt
- Replace toothed belt drivewheel
- Toothed Belt Tensioner, Replace
- Replace toothed belt guide roller
- Replace rear toothed belt cover
- High-Pressure Pump Drive Gear, Remove and Install
- Specifications
- Toothed belt
- Toothed belt
- Toothed belt
- Tension Roller
- Repair Instructions
- Replace toothed belt tensioner
- Replace toothed belt tensioner
- Repair Instructions
- Guide Roller
- Repair Instructions
- Repair Instructions
- K Clutch and Transmission
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Excessive, Indifferent Play
- Hard Shift
- Loose, Missing, Broken
- No Start
- Chip, Crack
- Poor Fit
- Poor Finish
- Manual Transmission Front Wheel Drive
- Repair Instructions
- Differential
- Repair Instructions
- Differential, dismantle and reassemble (F13+/F13+ MTA)
- Differential tapered roller bearing outside ring, remove+install (F13+/F13+ MTA)
- Axle Shaft Seal Rings (F13/F13+/F17+/F13 MTA/F17+ MTA/F23)
- Seal of Differential Gear Cover, Replace (F13/F13+/F13 MTA/F17+/F17+ MTA)
- Replace differential gear (F13/F13 MTA)
- Overhaul differential gear (F13/F13 MTA)
- Remove and install tapered roller bearing outer race, differential (F13/F13 MTA)
- Replace differential gear (F17+/F17+ MTA)
- Tapered Roller Bearing Outer Race, Differential, Remove and Install (F17+/F17+ MTA)
- Replace differential gear (F23)
- Replace differential gear ring gear (F23)
- Tapered Roller Bearing - Differential, Remove and Install (F23)
- Axle Shaft Seal Rings and O-Ring in Left Sealing Flange, Replace (M20/M20 MTA/M32)
- Dismantle and assemble differential from MY 2007.5 (F17+/F17+ MTA)
- Component Locator
- Specifications
- Repair Instructions
- Seals
- Transmission Housing
- Transmission Oil
- Repair Instructions
- Transmission Fluid Level, Check and Correct (F13/F13+)
- Transmission Fluid Level, Check and Correct (F17+)
- Transmission Fluid Level, Check and Correct (F17+ MTA)
- Transmission Fluid Level, Check and Correct (F 23)
- Transmission Fluid Level, Check (M20/M32)
- Check and correct transmission fluid level (F13 MTA)
- Transmission Fluid Level, Check (M20 MTA)
- Specifications
- Repair Instructions
- Manual Transmission F 10/F 13/F 15/F 17, Easytronic F 13/F 17/M 20
- Repair Instructions
- Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
- Gearshift cover, dismantle and reassemble (F13+)
- End plate, dismantle and reassemble (F13+/F13+ MTA)
- Drive shaft and/or drive shaft ball bearing, replace (F13+/F13+ MTA)
- Main shaft, dismantle and reassemble (F13+/F13+ MTA)
- Gear wheels, remove+install (F13+/F13+ MTA)
- Synchroniser body assembly, remove+install (F13+/F13+ MTA)
- Synchronising rings, remove+install (F13+/F13+ MTA)
- Bearing for main and drive shaft in transmission case, remove+install (F13+/F13+ MTA)
- Transmission case, replace (F13+/F13+ MTA)
- Differential, dismantle and reassemble (F13+/F13+ MTA)
- Differential tapered roller bearing outside ring, remove+install (F13+/F13+ MTA)
- Assistance with Analysis if There are Complaints of Selection Problems
- Identification of Transmission
- Explanation of Terms, Easytronic (F13 MTA/F17+MTA)
- Possible Display Messages for the Easytronic (F13 MTA/F17+MTA/M20 MTA)
- Emergency Running Programs for the Easytronic (F13 MTA/F17+MTA)
- Function Test for the Easytronic (F13 MTA/F17+MTA)
- Additional Functions of the Easytronic (F13 MTA/F17+MTA)
- Necessary Commissioning Routines for the Easytronic after Servicing/Repair (F 13 MTA/F17+ MTA)
- Transmission Shift Linkage, Adjust (F13/F13+)
- Transmission Shift Linkage, Adjust (F 17+)
- Contact point detection (F13 MTA/F17+ MTA)
- Manual Shift Lever, Replace (F13/F13 +/F17+)
- Reversing Lamp Switch, Replace (F13/F13+/F17+)
- Transmission, Remove and Install (Z12XEP, Z14XEL, Z14XEP/F13)
- Transmission, Remove and Install (F13+/F17+ - Z16XEP, Z16XE1, Z16XER, A16XER, Z18XE, Z18XER, A18XER, Z17DTL)
- Transmission, Remove and Install (Z16XEP, Z16XE1, Z16XER, A16XER/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing (F13/F13 MTA)
- Replace transmission housing (F13/F13 MTA)
- Adjustment specification, tapered roller bearing, differential (F13/F13+/F13 MTA)
- Transmission Housing, Replace (F17+/F17+ MTA)
- Adjustment Specification, Tapered Roller Bearing, Differential (F17+/F17+ MTA)
- Transmission, Remove and Install (Z14XEP/F13 MTA)
- Definition of Terms - Easytronic (M20 MTA)
- Emergency Running Programs in the Easytronic (M20 MTA)
- Function Test for Easytronic (M20 MTA)
- Additional Functions of Easytronic (M20 MTA)
- Necessary Commissioning Routines for the Easytronic after Servicing/Repair (M20 MTA)
- Programming Transmission Parameters (M20 MTA)
- Determining the Contact Point (M20 MTA)
- Transmission, Remove and Install (Z13DTH/M20 MTA)
- Safety guidelines, Easytronic (M20 MTA)
- Replace clutch module (M20 MTA)
- Remove and install supply unit (M20 MTA)
- Overhaul supply unit (M20 MTA)
- Replace high-pressure line - supply unit to gearshift module (M20 MTA)
- Replace high-pressure line - gearshift module to clutch module (M20 MTA)
- Replace output speed sensor (M20 MTA)
- Replace clutch position sensor (M20 MTA)
- Replace shift/selector position sensor (M20 MTA)
- Replace electronic control unit (M20 MTA)
- Remove and install gearshift module (M20 MTA)
- Replace MTA system assembly (M20 MTA)
- Description and Operation
- Component Locator
- Overview of components in and on the transmission (F13+)
- Overview end plate (F13+)
- Overview main shaft (F13+/F13+ MTA)
- Overview drive shaft (F13+)
- Overview gear wheels (F13+/F13+ MTA)
- Overview synchronisation (F13+)
- Overview synchroniser body assembly (F13+/F13+ MTA)
- Overview synchronising rings (F13+/F13+ MTA)
- Overview differential (F13+/F13+ MTA)
- Overview differential tapered roller bearing outside ring (F13+/F13+ MTA)
- Overview of the Components in and on the Transmission (F13)
- Overview of the Components in and on the Transmission (F17+)
- Overview of Easytronic Transmission Components (F13 MTA/F17+ MTA)
- Survey of Components on the Easytronic Transmission (M20 MTA)
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- MTA (Easytronic) (F13-5MTA/F17-5MTA)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Start Up Operation
- B-008 Complaint: Stopping of the Vehicle
- B-009 Complaint: Shifting Operations
- B-010 Complaint: Driving Performance
- B-011 Complaint: Reverse Light
- B-012 Complaint: LCD-Display
- B-013 ACTUATOR TEST
- B-014 CONTROL TEST
- B-015 ADDITIONAL FUNCTIONS
- B-016 Mechanical and/or Hydraulic Check
- B-017 Check: Pressure Loss
- B-018 Trouble Codes: Check 1
- B-019 Trouble Codes: Check 2
- B-020 Trouble Codes: Check 3
- B-021 Function Check: Intake Air Temperature Switch Circuit
- B-022 Check: Coolant-Temperature Sensor
- B-023 Check: Accelerator Pedal Position
- B-024 Check: Engine Speed Signal
- B-025 Check: Engine Torque Signal
- B-026 Distance Signal Check
- B-027 Check: Brake Light Switch Signal
- B-028 Check: Instrument
- B-029 Check: Engine
- B-030 Programming: Variant Configuration
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Clutch Circuit
- C-008 Selector Position Switch Circuit
- C-009 Shift Motor Circuit
- C-010 Select Motor Circuit
- C-011 Telltale Circuit
- MTA (Easytronic) (M20-6MTA/M32-6MTA)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Start Up Operation
- B-008 Complaint: Stopping of the Vehicle
- B-009 Complaint: Shifting Operations
- B-010 Complaint: Driving Performance
- B-011 Complaint: Reverse Light
- B-012 Complaint: LCD-Display
- B-013 ACTUATOR TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Fuse Check 1
- B-016 Fuse Check 2
- B-017 Check: Outside Temperature Sensor
- B-018 Check: Coolant-Temperature Sensor
- B-019 Check: Accelerator Pedal Position
- B-020 Check: Engine Speed Signal
- B-021 Check: Engine Torque Signal
- B-022 Distance Signal Check
- B-023 Check: Brake Light Switch Signal
- B-024 Check: Instrument
- B-025 Check: Engine
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Clutch Solenoid Valve Circuit
- C-008 Selector Position Switch Circuit
- C-009 Solenoid Valve Shift 1 Circuit
- C-010 Select Solenoid Valve Circuit
- C-011 Solenoid Valve Shift 2 Circuit
- C-012 Hydraulic Pressure Sensor Circuit
- C-013 Transmission Input Speed Sensor Circuit
- C-014 Clutch Position Sensor Circuit
- C-015 Shift Position Sensor Circuit
- C-016 Select Position Sensor Circuit
- C-017 Hydraulic Pump Circuit
- C-018 Clutch Circuit
- C-019 Telltale Circuit
- MTA (Easytronic) (F13-5MTA/F17-5MTA)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Drive Shaft
- Repair Instructions
- Replace drive shaft and/or ball bearing (F13/F13 MTA)
- Drive Shaft, Replace (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing up to MY 2007.5 (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing MY 2008 onward (F17+/F17+ MTA)
- Component Locator
- Repair Instructions
- Main Shaft
- Repair Instructions
- Dismantle and assemble main shaft (F13/F13 MTA)
- Remove and install gear wheels (F13/F13 MTA)
- Remove and install synchro body assembly (F13/F13 MTA)
- Main Shaft, Dismantle and Assemble (F17+/F17+ MTA)
- Remove and install gear wheels (F17+/F17+ MTA)
- Synchro Body Assembly, Remove and Install (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing up to MY 2007.5 (F17+/F17+ MTA)
- Remove and install bearing for main and drive shaft in transmission housing MY 2008 onward (F17+/F17+ MTA)
- Component Locator
- Repair Instructions
- End Shield
- Repair Instructions
- Component Locator
- Synchronizer Springs
- Easytronic transmission shift module
- Easytronic selector lever
- Repair Instructions
- Easytronic wiring harness
- Repair Instructions
- Repair Instructions
- Manual Transmission F 16/F 18/F 20/F 25/F35
- Repair Instructions
- Transmission Shift Linkage
- Repair Instructions
- Gearshift cover, dismantle and reassemble (F13+)
- Transmission Shift Linkage, Adjust (F13/F13+)
- Transmission Shift Linkage, Adjust (F 17+)
- Set transmission parameters (F13 MTA/F17+ MTA)
- Shift Linkage, Adjust (F 23)
- Transmission Shift Linkage, Adjust (M20/M32)
- Manual Shift Lever, Replace (F13/F13 +/F17+)
- Manual Gearshift Lever, Replace (M20/M32)
- Selector Lever, Replace (F13 MTA/F17+ MTA/M20 MTA)
- Winter Program Spring-loaded Switch, Repalce (F13 MTA/F17+ MTA/M20 MTA)
- Gearshift Linkage, Remove and Install (F13/F13+/F17+)
- Bellows on Shift Rod, Replace (F13/F13+/F17+)
- Transmission Relay Point, Remove and Install (F13/F13+/F17+)
- Gearshift Cables, Replace (M20/M32)
- Gearbox Cover, Remove and Install (F13/F13+/F17+)
- Gearbox Cover, Dismantle and Assemble (F13/F17+)
- Gearshift Module, Remove and Install (F17+ MTA)
- Replace MTA transmission wiring harness (F13 MTA/F17+ MTA)
- Remove and install gear shift assembly (F23)
- Gear Shift Assembly, Remove and Install (M20/M32)
- Remove and install gearshift module (F13 MTA)
- Replace gearshift cable clamping pieces (M20/M32)
- Component Locator
- Repair Instructions
- Manual Transmission F 28/6 F 40/6 M20/6 M 32/6
- Repair Instructions
- Assistance with Analysis if There are Complaints of Noise in Manual Transmissions
- Assistance with Analysis if There are Complaints of Selection Problems
- Identification of Transmission
- Transmission Shift Linkage, Adjust (M20/M32)
- Manual Gearshift Lever, Replace (M20/M32)
- Reversing Lamp Switch, Replace (M20/M32)
- Transmission, Remove and Install (Z20LEL, Z20LEH, Z20LER/M32)
- Gear Shift Assembly, Remove and Install (M20/M32)
- Transmission, Remove and Install (Z13DTH/M20)
- Transmission, Remove and Install (Z19DTL, Z19DT, Z19DTH/M32)
- Replace gearshift cable clamping pieces (M20/M32)
- Transmission, Remove and Install (Z17DTH/M32)
- Transmission, Remove and Install (Z16LET/M32)
- Remove and install transmission (Z17DTJ/DTR, A17DTJ/DTR- M32)
- Transmission, Remove and Install (Z22YH/M32)
- Component Locator
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Excessive, Indifferent Play
- Hard Shift
- Poor Fit
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Repair Instructions
- Automatic Transmission Front Wheel Drive
- Automatic Transmission AF 13/17/14/20/22/30
- Repair Instructions
- Test specification for selector level safety functions in automatic transmissions
- Identification of automatic transmission
- Mechanical fault without fault code
- Multi-disc Brake Assembly B2, Remove and Install (AF17)
- Main Housing, Replace (AF17)
- Converter Housing, Replace (AF17)
- Remove and install valve body cover (AF17)
- Selector Lever Position Switch, Replace (Z18XER/A18XER - AF17)
- Transmission, Remove and Install (Z18XER/A18XER - AF17)
- Check and correct transmission fluid level (AF22)
- Check transmission fluid pressure (AF22) (mechanical)
- Replace selector lever position switch (AF22)
- Seal valve body cover (AF22)
- Transmission Input/Output Speed Sensor, Replace (AF22)
- Replace solenoid valve in transmission (AF22)
- Valve Body, Remove and Install (Transmission Installed) (AF22)
- Replace fluid filler tube (AF22)
- Replace fluid cooler line / fluid cooler hose - return line (AF22)
- Replace fluid cooler line / fluid cooler hose - supply line (AF22)
- Replace fluid cooler line/fluid cooler hose - both (AF22)
- Fluid Temperature Sensor, Remove and Install (AF22)
- Remove and install transmission (AF22)
- Fluid Pump, Replace (AF22)
- Fluid Pump Assembly with Multi-disc Brakes B1 and B2, Remove and Install (AF22)
- Multi-disc Brakes B1, Remove and Install (AF22)
- Multi-disc Brake Assembly B2, Remove and Install (AF22)
- Replace freewheel F1 (AF22)
- Freewheel F1, Dismantle and Assemble (AF22)
- Rear Cover with Piston C1, Remove and Install (AF22)
- Rear Cover with Piston C1, Dismantle and Assemble (AF22)
- Assembly, Drive Shaft with Multi-plate Clutch C1 and C2, Remove and Install (AF22)
- Multi-plate clutch C1 and C2, Dismantle and Assemble (AF22)
- Planetary Gear Set P1, Remove and Install (AF22)
- Planetary Gear Set P1, Dismantle and Assemble (AF22)
- Multi-disc Brakes B3 and Freewheel F2, Remove and Install (AF22)
- Replace freewheel F2 (AF22)
- Replace intermediate drive gear (AF22)
- Parking Lock Assembly, Replace (AF22)
- Differential, Replace (AF22)
- Differential Gear, Overhaul (AF22)
- Replace differential gear tapered roller bearing outer rings and/or adjust pre-tension (AF22)
- Replace planetary gear P2 (AF22)
- Multi-plate Clutch C3, Freewheel F3 and Brake Band B4, Remove and Install (AF22)
- Multi-plate Clutch C3 and Freewheel F3, Dismantle and Assemble (AF22)
- Reduction Brake Piston B3, Dismantle and Assemble (AF22)
- Transmission Secondary Housing, Replace (AF22)
- Main Housing, Replace (AF22)
- Valve Body, Remove and Install (Transmission Removed) (AF22)
- Fluid Pump, Dismantle and Assemble (AF22)
- Change transmission fluid (AF17)
- Change transmission fluid (AF22)
- Component Locator
- Overview - Transmission Housing, Attaching Parts (AF17)
- Overview - Transmission Housing (AF17)
- Overview - Assemblies (AF17)
- Overview - Fluid Pump (AF22)
- Overview - Housing, Attaching Parts (AF22)
- Overview - Housing Parts (AF22)
- Overview - Assemblies (AF22)
- Overview - Thrust Bearing Assembly (AF22)
- Overview - Fluid Pump with Multi-disc Brakes B1 (AF22)
- Overview - Fluid Pump with Multi-disc Brakes B2 (AF22)
- Overview - Freewheel F1 (AF22)
- Overview - Rear Cover with Piston C1 (AF22)
- Overview - Multi-Plate Clutch C1 and C2 (AF22)
- Overview - Planetary Gear Set P1 (AF22)
- Overview - Multi-disc Brakes B3 and Freewheel F2 (AF22)
- Overview - Freewheel F2 (AF22)
- Overview - Intermediate Drive Gear (AF22)
- Overview - Parking Lock Assembly (AF22)
- Overview - Differential Gear (AF22)
- Overview - Planetary Gear Set P2 (AF22)
- Overview - Multi-plate Clutch Assembly C3 and Freewheel F3 (AF22)
- Overview - Brake B3 (AF22)
- Overview - Valve Body Assembly (AF22)
- Overview - Front Valve Body (AF22)
- Overview - Central Valve Body (AF22)
- Overview - Rear Valve Body (AF22):
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- AF 17-4 Electronic 4-Speed Automatic Transmission
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Start Up Operation
- B-007 Complaint: Shifting Operations
- B-008 Complaint: Driving Performance
- B-009 Complaint: Switching Selector Lever
- B-010 Complaint: Ignition Key Lock
- B-011 Complaint: Reverse Light
- B-012 ACTUATOR TEST
- B-013 CONTROL TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Oil Condition
- B-016 Check: Transmission Oil Circuit
- B-017 Check: Selector Position
- B-018 Check: Brake Light Switch Signal
- B-019 Check: Engine Speed Signal
- B-020 Check: Accelerator Pedal Position
- B-021 Check: Engine Torque Signal
- B-022 Check: Gear Ratio
- B-023 Check: Sport Mode
- B-024 Check: Engine
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Automatic Transmission Oil-Level Check
- C-008 Automatic Transmission Colour and Particle Check
- C-009 Electrical Ignition-Key Lock Circuit
- C-010 Selector Position Switch Circuit
- C-011 Input/Turbine Speed Sensor Circuit
- C-012 Automatic Transmission Output Speed Circuit
- C-013 Automatic Transmission Fluid Temperature Sensor Circuit
- C-014 Winter Program Switch Circuit
- C-015 Pressure Control Solenoid Circuit
- C-016 1-2/3-4 Shift Solenoid Circuit
- C-017 2-3 Shift Solenoid Circuit
- C-018 Neutral Shift Solenoid Circuit
- C-019 Torque Converter Clutch Circuit
- C-020 Gear Recognition Circuit
- C-021 Telltale Circuit
- C-022 Automatic Transmission Oil Pressure Check at Idle Speed
- C-023 Automatic Transmission Stall Speed Check
- C-024 Automatic Transmission Oil Pressure Check at Stall Speed
- AF 22-4 Electronic 4-Speed Automatic Transmission
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Start Up Operation
- B-007 Complaint: Shifting Operations
- B-008 Complaint: Driving Performance
- B-009 Complaint: Switching Selector Lever
- B-010 Complaint: Ignition Key Lock
- B-011 Complaint: Reverse Light
- B-012 ACTUATOR TEST
- B-013 CONTROL TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Oil Condition
- B-016 Check: Transmission Oil Circuit
- B-017 Check: Selector Position
- B-018 Check: Brake Light Switch Signal
- B-019 Check: Engine Speed Signal
- B-020 Check: Accelerator Pedal Position
- B-021 Check: Engine Torque Signal
- B-022 Check: Gear Ratio
- B-023 Check: Instrument
- B-024 Check: Engine
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Automatic Transmission Oil-Level Check
- C-007 Automatic Transmission Colour and Particle Check
- C-008 Electrical Selector-Lever Lock Circuit
- C-009 Selector Position Switch Circuit
- C-010 Input/Turbine Speed Sensor Circuit
- C-011 Automatic Transmission Output Speed Circuit
- C-012 Automatic Transmission Fluid Temperature Sensor Circuit
- C-013 Winter Program Switch Circuit
- C-014 Pressure Control Solenoid Circuit
- C-015 1-2/3-4 Shift Solenoid Circuit
- C-016 2-3 Shift Solenoid Circuit
- C-017 Neutral Shift Solenoid Circuit
- C-018 Torque Converter Clutch Circuit
- C-019 Drive Position Display Circuit
- C-020 Gear Recognition Circuit
- C-021 Telltale Circuit
- C-022 Automatic Transmission Oil Pressure Check at Idle Speed
- C-023 Automatic Transmission Stall Speed Check
- C-024 Automatic Transmission Oil Pressure Check at Stall Speed
- AF 17-4 Electronic 4-Speed Automatic Transmission
- Diagnostic Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Brake Band
- Repair Instructions
- Seals
- Repair Instructions
- Torque Converter
- Repair Instructions
- Fluid Filler Tube
- Repair Instructions
- Fluid Cooler Lines
- Repair Instructions
- Fluid Pump
- Cable for Selector Lever
- Governor
- Repair Instructions
- Valve Body
- Repair Instructions
- Valve Body, Remove and Install (Transmission Removed) (AF17)
- Valve Body, Dismantle and Assemble (AF17)
- Front Valve Body, Dismantle and Assemble (AF17)
- Centre Valve Body, Dismantle and Assemble (AF17)
- Rear Valve Body, Dismantle and Assemble (AF17)
- Solenoid Valves, Check (AF17 / AF22)
- Solenoid Valves or Pressure Regulator, Remove and Install (AF17)
- Valve Body, Remove and Install (AF17) (Transmission Installed)
- Component Locator
- Repair Instructions
- Selector Lever
- Repair Instructions
- Selector Lever Position Switch, Check (AF17 / AF22)
- Selector Lever Position Switch, Adjust (AF17 / AF22)
- Unlocking Selector Lever Lock in the Event of a Malfunction (AF17 / AF22)
- Diode Unit, Selector Lever Position, Remove and Install (AF17 / AF22)
- 'Winter Program' Push Button, Replace (AF17 / AF22)
- 'Sport/Economy Program' Push Button, Replace (AF17 / AF22)
- Selector Lever Cover, Remove and Install (AF17 / AF22)
- Replace selector lever (AF17 / AF22)
- Contact Switch Unlocking Ignition Lock / Selector Lever Lock, Replace (AF17 / AF22)
- Selector Lever Lock Magnetic Switch, Replace (AF17 / AF22)
- Component Locator
- Repair Instructions
- Fluid Temperature Sensor
- Repair Instructions
- Wheel Speed Sensor
- Repair Instructions
- Transmission Oil
- Differential
- Multi-plate clutch
- Repair Instructions
- Assembly, Drive Shaft with Multi-plate Clutch C2, Remove and Install (AF17)
- Assembly, Drive Shaft with Multi-plate Clutch C2, Dismantle and Assemble (AF17)
- Multi-clutch Assembly C1, Remove and Install (AF17)
- Multi-clutch Assembly C1, Dismantle and Assemble (AF17)
- Multi-plate Clutch Assembly C0 and C3, Remove and Install (AF17)
- Multi-clutch Assembly C0 and C3, Dismantle and Assemble (AF17)
- Component Locator
- Repair Instructions
- Parking lock
- Repair Instructions
- Component Locator
- Intermediate gear
- Drive Shaft
- Internal gear
- Repair Instructions
- Rear Ring Gear Assembly with Freewheel F0, Remove and Install (AF17)
- Rear Ring Gear Assembly with Freewheel F0, Dismantle and Assemble (AF17)
- Front Ring Gear Assembly with Freewheel F1 and Planetary Carrier, Remove and Install (AF17)
- Rear Front Ring Gear Assembly with Freewheel F1, Dismantle and Assemble (AF17)
- Component Locator
- Repair Instructions
- Thrust bearing
- Component Locator
- Repair Instructions
- Automatic Transmission AF 23/33
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Leaks
- Automatic Transmission AF 40
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- AF 40-6 Electronic 6-Speed Automatic Transmission
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Start Up Operation
- B-007 Complaint: Shifting Operations
- B-008 Complaint: Driving Performance
- B-009 Complaint: Switching Selector Lever
- B-010 Complaint: Ignition Key Lock
- B-011 Complaint: Reverse Light
- B-012 ACTUATOR TEST
- B-013 CONTROL TEST
- B-014 ADDITIONAL FUNCTIONS
- B-015 Check: Oil Condition
- B-016 Mechanical and/or Hydraulic Check
- B-017 Mechanical Function Check
- B-018 Check: Selector Position
- B-019 Check: Brake Light Switch Signal
- B-020 Check: Engine Speed Signal
- B-021 Check: Accelerator Pedal Position
- B-022 Check: Engine Torque Signal
- B-023 Check: Gear Ratio
- B-024 Check: Vehicle Speed Signal
- B-025 Check: Coolant-Temperature Sensor
- B-026 Check: Manual Shift Mode
- B-027 Check: Winter Mode
- B-028 Check: Functionality of Adjacent Systems
- B-029 Check: Instrument
- B-030 Check: Engine
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Automatic Transmission Oil-Level Check
- C-006 Automatic Transmission Colour and Particle Check
- C-007 Input/Turbine Speed Sensor Circuit
- C-008 Automatic Transmission Output Speed Circuit
- C-009 Automatic Transmission Fluid Temperature Sensor Circuit
- C-010 Shift Solenoid Valve 1 Circuit
- C-011 Shift Solenoid Valve 2 Circuit
- C-012 Linear Solenoid Valve - Torque Converter Clutch Circuit
- C-013 Linear Solenoid Valve - Load Circuit
- C-014 Linear Solenoid Valve - Clutch 1 Circuit
- C-015 Linear Solenoid Valve - Clutch 2 Circuit
- C-016 Linear Solenoid Valve - Clutch 3 Circuit
- C-017 Linear Solenoid Valve - Brake 1 Circuit
- C-018 Telltale Circuit
- SLM (Shift Lever Module)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Ignition Key Lock
- B-007 Complaint: Switching Selector Lever
- B-008 ACTUATOR TEST
- B-009 ADDITIONAL FUNCTIONS
- B-010 Check: Brake Light Switch Signal
- B-011 Check: Selector Unlock Solenoid
- C-xx Fault Isolation Procedures
- AF 40-6 Electronic 6-Speed Automatic Transmission
- Diagnostic Procedures
- Technical Service Bulletins
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Seals
- Repair Instructions
- Torque Converter
- Repair Instructions
- Wiring Harness
- Component Locator
- Fluid Cooler Lines
- Repair Instructions
- Fluid Pump
- Repair Instructions
- Component Locator
- Cable for Selector Lever
- Repair Instructions
- Governor
- Valve Body
- Selector Lever
- Repair Instructions
- Adjust selector lever position switch (AF40)
- Releasing selector lever lock in event of malfunction (AF40)
- 'Winter Program' Push Button, Replace (AF40)
- Replace selector lever position switch (AF40)
- Remove and install selector lever cover (AF40)
- Replace selector lever (AF40)
- Replace magnetic switch of selector lever lock (AF40)
- Remove and install selector lever control unit (AF40)
- Repair Instructions
- Fluid Temperature Sensor
- Repair Instructions
- Wheel Speed Sensor
- Component Locator
- Transmission Oil
- Differential
- Repair Instructions
- Automatic Transmission AF 13/17/14/20/22/30
- Technical Service Bulletins
- L Fuel and Exhaust System
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Exhaust system - Droning noise
- Engine A/Z17DTx, High pressure pump - Moaning noise
- Exhaust system - Droning noise
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Excessive, Indifferent Play
- Loose, Missing, Broken
- Warning Lights, Telltale
- Leaks
- Smoke, Odour, Fumes
- LPG Draining, Venting and Purging
- Noise, Vibration, Rattle
- Inspections
- Exhaust Emissions Test
- Foreword to exhaust emissions test
- Arrangement of diagnostic plug
- Adjustment data for Astra-H Z 14 XEP (1.4 16V TWINPORT ECOTEC) 66 kW
- Adjustment data for Astra-H Z 14 XEL (1.4 16V TWINPORT ECOTEC) 55 kW
- Adjustment data for Astra-H Z 16 XEP (1.6 16V TWINPORT ECOTEC) 77 kW
- Adjustment data for Astra-H Z 20 LER (2.0 Turbo ECOTEC) 147 kW
- Adjustment data for Astra-H Z 17 DTH (1.7 CDTI ECOTEC) 74 kW
- Adjustment data for Astra-H Z 19 DTH (1.9 CDTI 16V ECOTEC) 110 kW
- Adjustment data for Astra-H Z 13 DTH (1.3 CDTI ECOTEC) 66 kW
- Adjustment data for Astra-H Z 19 DT (1.9 CDTI ECOTEC) 88 kW
- Adjustment data for Astra-H Z 19 DTL (1.9 CDTI ECOTEC) 74kW
- Adjustment data for Astra-H Z 18 XER (1.8 16V ECOTEC) 103 kW
- Adjustment data for Astra-H Z 20 LEH (2.0 Turbo ECOTEC) 177 kW
- Adjustment data for Astra-H Z 16 XE1 (1.6 16V TWINPORT ECOTEC) 77 kW
- Adjustment data for Astra-H Z 16 XER (1.6 16V ECOTEC) 85 kW
- Adjustment data for Astra-H Z 16 LET (1.6 Turbo ECOTEC) 132 kW
- Adjustment data for Astra-H Z 17 DTJ (1.7 CDTI ECOTEC) 81 kW
- Adjustment data for Astra-H Z 17 DTR (1.7 CDTI ECOTEC) 92 kW
- Exhaust Emissions Test
- Fuel System
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Active Carbon Canister
- Electric Fuel Pump
- Fuel Filler Pipe
- Fine Fuel Filter
- Fuel Filter Heating
- Fuel Lines
- Fuel Gauge
- Fuel Tank
- Tank Ventilation Valve
- Degassing lines
- Technical Service Bulletins
- M Steering
- Repair Instructions
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Slips
- Steering Linkage
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Steering Gear
- Repair Instructions
- Illustration, Steering
- Straight Ahead Position, Check/Adjust
- Boots on Steering Gear, Replace
- Replace steering gear (RHD, TRW)
- Replace steering gear (ZF)
- Special Service Tools - Steering
- Technical Data: Sealants, Lubricants and Locking Compounds - Steering
- Technical Data Hydraulic Steering Gear - Steering
- Torque Guide Values - Steering
- Replace steering gear (RHD, ZF)
- Replace steering gear (LHD)
- Component Locator
- Specifications
- Special Tools and Equipment
- Repair Instructions
- Steering Wheel - Steering Column
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Schematic and Routing Diagrams
- EHPS - Electrical Hydraulic Power Steering
- Repair Instructions
- Illustration, Steering
- Illustration, electro-hydraulic power steering (EHPS II, TRW)
- Illustration, electro-hydraulic power steering (EHPS II, ZF)
- Special Service Tools - Steering
- Technical Data: Sealants, Lubricants and Locking Compounds - Steering
- Technical Data Hydraulic Steering Gear - Steering
- Torque Guide Values - Steering
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- EHPS (Electrohydraulic Power Steering)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Electrohydraulic Power Steering
- B-007 Complaint: Noise
- B-008 ACTUATOR TEST
- B-009 Trouble Codes: Check 1
- B-010 Trouble Codes: Check 2
- B-011 Fuse Check 1
- B-012 Mechanical and/or Hydraulic Check
- B-013 Check: IPC
- B-014 Electrical Function Check
- C-xx Fault Isolation Procedures
- Progressive Steering System
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Electrohydraulic Power Steering
- B-007 Electrical Function Check
- B-008 Check: Engine
- B-009 Check: Steering Angle Sensor
- B-010 Check: Airbag System
- C-xx Fault Isolation Procedures
- EHPS (Electrohydraulic Power Steering)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Electro-hydraulic Supply Unit
- Repair Instructions
- Charge and bleed hydraulic system
- Replace electro-hydraulic supply unit (LHD, TRW)
- Replace electro-hydraulic supply unit (LHD, ZF)
- Electro-Hydraulic Supply Unit, Replace (RHD, TRW and ZF)
- Replace rubber bearings electro-hydraulic supply unit (ZF)
- Bracket for Electro-Hydraulic Supply Unit, Replace (LHD, TRW)
- Repair Instructions
- Pressure Lines
- Repair Instructions
- Steering intermediate shaft
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- N Electrical Equipment and Instruments
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Interior Trim - Painted interior trim surfaces damaged by air refreshers
- Radio - CD-drive - CD-drive does not play copy-protected CDs
- BID - Stop watch is shown in the second row
- Diesel EMS system - Wrong fuel consumption indication shown in board computer
- ABS, connector wiring harness - ABS-telltale lights up and trouble code C0045 or C0050 is set
- Radio CD 50 Phone - Language CD with update software or software update CD is sticking in the radio
- Airbag contact unit, steering angle sensor - Calibration of steering angle sensor not possible
- Radio / Entertainment Head Unit (EHU) / Infotainmentsystem - The volume of the radio decreases or cannot be increased further.
- Display, Check Control - Wrong indication "Check Coolant Level"
- UHP (Universel Handsfree Phone) Control Unit UWA / UWB - Update - The display shows "Phone Save"
- Rear lamps - Glass misted from inside
- Horn - Intermittent malfunction
- Radio CD 70 NAVI / DVD 90 NAVI - Poor radio reception
- Dome lamp, headliner - No or intermittent function in "1"-position or in "middle " position of switch
- Interior light - Hazard warning light do not switch off as well as airbag telltale on
- Audio system with AUX-IN - Hissing noise
- Alternator - Defect
- Infotainment system, CDC 40 Opera - Insufficient output
- CD70 Navi, DVD90 Navi - Delayed loudspeaker function
- Loose, Missing, Broken
- Poor Fuel Economy
- Warning Lights, Telltale
- Chip, Crack
- Leaks
- Misaligned
- Poor Finish
- Battery
- Repair Instructions
- Specifications
- Other Information
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Poor Start
- Leaks
- Board Computer
- Diagnostic Information and Procedures
- Diagnostic Procedures
- DIS (Info Display)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Info Display Matrix
- B-007 Complaint: Functional Display for Radio, Navigation and Air Conditioning
- B-008 Complaint: Steering Wheel Remote Control
- B-009 Complaint: Check-Control Display Engine System
- B-010 Complaint: Check-Control Display Chassis Systems
- B-011 Complaint: Check-Control Display Turn Signal/Illumination Front
- B-012 Complaint: Check-Control Display Turn Signal/Illumination Rear
- B-013 Complaint: Check-Control Display Turn Signal/Illumination Trailer
- B-014 Complaint: Check-Control Display Body Systems
- B-015 Complaint: Check-Control Display Tyre Pressure Monitoring System TPMS
- B-016 Complaint: Check-Control Display Anti-Theft Warning System/Central Door Lock
- B-017 Check: Outside Temperature Sensor Signal
- B-018 Check: Distance Signal
- B-019 Central Door Locking Check
- B-020 Check: Radio
- B-021 Check: Component
- B-022 Programming 1
- B-023 Check: Graphic Info Display
- B-024 ACTUATOR TEST
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Control Unit Hard- and Software 6
- C-008 Control Unit Hard- and Software 7
- C-009 Control Unit Hard- and Software 8
- C-010 Control Unit Hard- and Software 9
- C-011 Control Unit Hard- and Software 10
- C-012 Control Unit Hard- and Software 11
- C-013 Brake Pad Wear Indication Circuit
- C-014 Engine Coolant Level Circuit
- C-015 Washer Level Circuit
- C-016 Outside Temperature Sensor Circuit
- C-017 CAN Communication Circuit
- C-018 Info Display Communication Circuit
- DIS (Info Display)
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Diagnostic Information and Procedures
- Check control
- Diagnostic Information and Procedures
- Diagnostic Procedures
- DIS (Info Display)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Info Display Matrix
- B-007 Complaint: Functional Display for Radio, Navigation and Air Conditioning
- B-008 Complaint: Steering Wheel Remote Control
- B-009 Complaint: Check-Control Display Engine System
- B-010 Complaint: Check-Control Display Chassis Systems
- B-011 Complaint: Check-Control Display Turn Signal/Illumination Front
- B-012 Complaint: Check-Control Display Turn Signal/Illumination Rear
- B-013 Complaint: Check-Control Display Turn Signal/Illumination Trailer
- B-014 Complaint: Check-Control Display Body Systems
- B-015 Complaint: Check-Control Display Tyre Pressure Monitoring System TPMS
- B-016 Complaint: Check-Control Display Anti-Theft Warning System/Central Door Lock
- B-017 Check: Outside Temperature Sensor Signal
- B-018 Check: Distance Signal
- B-019 Central Door Locking Check
- B-020 Check: Radio
- B-021 Check: Component
- B-022 Programming 1
- B-023 Check: Graphic Info Display
- B-024 ACTUATOR TEST
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Control Unit Hard- and Software 6
- C-008 Control Unit Hard- and Software 7
- C-009 Control Unit Hard- and Software 8
- C-010 Control Unit Hard- and Software 9
- C-011 Control Unit Hard- and Software 10
- C-012 Control Unit Hard- and Software 11
- C-013 Brake Pad Wear Indication Circuit
- C-014 Engine Coolant Level Circuit
- C-015 Washer Level Circuit
- C-016 Outside Temperature Sensor Circuit
- C-017 CAN Communication Circuit
- C-018 Info Display Communication Circuit
- DIS (Info Display)
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Anti-Theft Warning System-M
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Contacts
- Repair Instructions
- Horn
- Repair Instructions
- MID (Multi Info Display)
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Sensors
- Repair Instructions
- TID (Triple Info Display)
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- DIS (Info Display)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Info Display Matrix
- B-007 Complaint: Functional Display for Radio, Navigation and Air Conditioning
- B-008 Complaint: Steering Wheel Remote Control
- B-009 Complaint: Check-Control Display Engine System
- B-010 Complaint: Check-Control Display Chassis Systems
- B-011 Complaint: Check-Control Display Turn Signal/Illumination Front
- B-012 Complaint: Check-Control Display Turn Signal/Illumination Rear
- B-013 Complaint: Check-Control Display Turn Signal/Illumination Trailer
- B-014 Complaint: Check-Control Display Body Systems
- B-015 Complaint: Check-Control Display Tyre Pressure Monitoring System TPMS
- B-016 Complaint: Check-Control Display Anti-Theft Warning System/Central Door Lock
- B-017 Check: Outside Temperature Sensor Signal
- B-018 Check: Distance Signal
- B-019 Central Door Locking Check
- B-020 Check: Radio
- B-021 Check: Component
- B-022 Programming 1
- B-023 Check: Graphic Info Display
- B-024 ACTUATOR TEST
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Control Unit Hard- and Software 2
- C-004 Control Unit Hard- and Software 3
- C-005 Control Unit Hard- and Software 4
- C-006 Control Unit Hard- and Software 5
- C-007 Control Unit Hard- and Software 6
- C-008 Control Unit Hard- and Software 7
- C-009 Control Unit Hard- and Software 8
- C-010 Control Unit Hard- and Software 9
- C-011 Control Unit Hard- and Software 10
- C-012 Control Unit Hard- and Software 11
- C-013 Brake Pad Wear Indication Circuit
- C-014 Engine Coolant Level Circuit
- C-015 Washer Level Circuit
- C-016 Outside Temperature Sensor Circuit
- C-017 CAN Communication Circuit
- C-018 Info Display Communication Circuit
- DIS (Info Display)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Sensors
- Repair Instructions
- Radio
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Technical Service Bulletins
- Electrical Window Winders
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Power Window Lifter
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 Symptom Chart/Customer Complaints
- B-003 No Matching Customer Complaint
- B-004 Complaint: Window Lifter, Driver Door
- B-005 Complaint: Window Lifter, Front Passenger Door
- B-006 Complaint: Child Security
- B-007 Complaint: Window Lifter, Rear Left
- B-008 Complaint: Window Lifter, Rear Right
- B-009 Fuse Check 1
- B-010 Fuse Check 2
- B-011 Check: Programming Driver Door Window End Position
- B-012 Check: Programming Front Passenger Door Window End Position
- B-013 Check: Programming Rear Left Door Window End Position
- B-014 Check: Programming Rear Right Door Window End Position
- C-xx Fault Isolation Procedures
- C-001 Window Lifter, Driver Door Circuit
- C-002 Window Lifter, Switch Front Passenger Door Circuit
- C-003 Window Lifter, Front Passenger Door Circuit
- C-004 Window Lifter, Switch Rear Left Circuit
- C-005 Rear Left Window Lifter Circuit
- C-006 Window Lifter, Switch Rear Right Circuit
- C-007 Rear Right Window Lifter Circuit
- C-008 Release Circuit
- C-009 Telltale Circuit
- C-010 Control Unit Hard- and Software 1
- C-011 Control Unit Hard- and Software 2
- C-012 Control Unit Hard- and Software 3
- C-013 Control Unit Hard- and Software 4
- Power Window Lifter
- Diagnostic Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Misaligned
- Schematic and Routing Diagrams
- Motor
- Switch
- Repair Instructions
- Diagnostic Information and Procedures
- Instruments, Telltales
- Cigarette Lighter
- Schematic and Routing Diagrams
- Circuit Diagram
- Schematic and Routing Diagrams
- Cigarette Lighter
- Wiring Harnesses
- Repair Instructions
- Tailgate Wiring Harness, Replace L08
- Replace tailgate wiring harness L35
- Front Door Wiring Harness, Replace
- Rear Door Wiring Harness, Replace
- Tailgate Wiring Harness, Replace L 48
- Petrol Injection System Wiring Harness, Replace
- Wiring Harness for Digital Diesel Electronics, replace
- Wiring Harness for Digital Diesel Electronics, replace
- Wiring Harness for Digital Diesel Electronics, replace
- Wiring Harness for Petrol Injection, Replace
- Wiring Harness for Petrol Injection, Replace
- Wiring Harness for Petrol Injection, Replace
- Wiring Harness for Alternator and Starter, Replace
- Wiring Harness for Alternator and Starter, Replace
- Wiring Harness for Alternator and Starter, Replace
- Wiring Harness for Alternator and Starter, Replace
- Wiring Harness for Petrol Injection, Replace
- Wiring Harness for Alternator and Starter, Replace
- Wiring Harness for Alternator and Starter, Replace
- Wiring Harness, Power Steering Mechanism ZF, Replace
- Replace aerial cable of rear aerial L08
- Replace aerial cable of rear aerial L48
- Replace aerial cable of rear aerial L35
- Replace MTA transmission wiring harness
- Replace dashboard wiring harness
- Replace wiring harness of air conditioning system (air distributor housing)
- Replace roof wiring harness
- Replace rear body wiring harness LHD- L67
- Replace luggage compartment lid wiring harness - L67
- Replace folding roof hinge wiring harness (left side) - L67
- Replace folding roof hinge wiring harness (right side) - L67
- Replace front door wiring harness - L67
- Wiring Harness - Rear End Panel - Replace L08
- Wiring Harness - Rear End Panel - Replace L35
- Wiring Harness - Rear End Panel - Replace L48
- Wiring Harness for Digital Diesel Electronics, replace
- Wiring Harness for Petrol Injection, Replace
- Wiring Harness for Alternator and Starter, Replace
- Rear Wiring Harness, Replace L35
- Rear Wiring Harness, Replace L08
- Rear Wiring Harness, Replace L48
- Rear Wiring Harness, Replace L70
- Rear Wiring Harness, Replace L67
- Wiring Harness for Petrol Injection, Replace
- Wiring Harness for Alternator and Starter, Replace
- Tailgate Wiring Harness, Replace L69
- Wiring Harness, Rear Number Plate Lamp - Replace L69
- Wiring Harness - Rear End Panel - Replace L69
- Replace auxiliary fan wiring harness
- Rear Wiring Harness, Replace L69
- Wiring Harness for Digital Diesel Electronics, replace
- Wiring Harness for Alternator and Starter, Replace
- Replace wiring harness towbar control unit
- Replace body wiring harness, complete
- Replace digital diesel injection wiring harness Z 19 DT
- Replace wiring harness for petrol injection system Z 16 LET
- Replace wiring harness for petrol injection system Z 20 LEH
- Replace wiring harness for alternator and starter Z 16 LET
- Replace wiring harness for alternator and starter Z 20 LEH
- Replace front wiring harness
- Wiring harness Infotainment Remote control - Steering wheel - Replace
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Repair Instructions
- Switches, Control Unit, Relays, Ignition Lock
- Repair Instructions
- Replace control unit for headlamp range control (AHL)
- Replace light switch unit
- Replace coolant level sensor
- Replace brake fluid level sensor
- Replace tow bar control unit
- 'Winter Program' Push Button, Replace (AF17 / AF22)
- 'Sport/Economy Program' Push Button, Replace (AF17 / AF22)
- Contact Switch Unlocking Ignition Lock / Selector Lever Lock, Replace (AF17 / AF22)
- Selector Lever Lock Magnetic Switch, Replace (AF17 / AF22)
- Replace electronic control unit (AF17 / AF22)
- Rear Park Pilot Control Unit, Replace L08
- Actuation Unit for Tailgate Lock - Replace L08
- Switch and/or Ultrasonic Sensor for Anti-Theft Warning System, Replace
- 'Winter Program' Push Button, Replace (AF40)
- Replace magnetic switch of selector lever lock (AF40)
- Replace electronic control unit (AF40)
- Replace Start and Stop switch
- Replace tailgate lock actuating unit L69
- Control unit - Voice control telephone system - Replace
- Description and Operation
- Schematic and Routing Diagrams
- Circuit Diagram
- Steering and Ignition Lock
- Signal Switch
- Repair Instructions
- Front Wiper Control Unit
- Repair Instructions
- Repair Instructions
- Headlamps, Lamps and Horn
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Exterior Lighting/Turn Indicator System
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Turn Signal Lamps
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Luggage Compartment Lamp
- Bulbs
- Repair Instructions
- Replace halogen bulb
- Replace xenon lamp - left side
- Replace xenon lamp - right side
- Replace indicator light bulb
- Bulb - Front Fog Lamps, Replace
- Fully replace combined tail light L48
- Replace number plate lamp / Replacement of bulb L48
- Replace bulbs in rear interior lamp
- Replace ashtray bulb
- Replace luggage compartment or loadspace light L35
- Repair Instructions
- Glove Box Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Rear Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Lighting rear (Estate/Delivery van & not rear electronic module)
- Lighting rear (Estate/Delivery van & rear electronic module)
- Lighting rear (Hatchback 3 doors & not rear electronic module)
- Lighting rear (Hatchback 3 doors & rear electronic module)
- Lighting rear (Hatchback 5 doors & not rear electronic module)
- Lighting rear (Hatchback 5 doors & rear electronic module)
- Lighting rear (Notchback)
- Lighting rear (electrohydraulic Hardtop)
- Stop lamp - Middle
- Stop lamp switch
- Switch - Reversing lamp
- Circuit Diagram
- Interior Lamp
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Interior Lighting
- Diagnostic Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Licence Plate Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Fog Lamp
- Repair Instructions
- Schematic and Routing Diagrams
- Servo Motor Headlamp Range Control
- Centre Brake Light
- Diagnostic Information and Procedures
- Windscreen Wash/Wipe System, Heated Screen
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Wipers/Washers
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Schematic and Routing Diagrams
- Rear Screen Wash/Wipe System
- Repair Instructions
- Replace washer nozzle for tailgate wash/wipe system
- Replace tailgate wiper motor
- Replace tailgate wiper motor L35
- Windscreen Wiper Motor of Tailgate Wash/Wipe System, Replace L08
- Spray Nozzle of Tailgate Wash/Wipe System L08
- Replace hose for tailgate window wash/wipe system L08
- Replace hose for tailgate window wash/wipe system L35
- Replace hose for tailgate window wash/wipe system L48
- Replace tailgate window wiper arm
- Replace washer nozzle for tailgate wash/wipe system L35
- Schematic and Routing Diagrams
- Repair Instructions
- Headlamp Wash/Wipe System
- Repair Instructions
- Schematic and Routing Diagrams
- Circuit Diagram
- Central Door Locking System
- Repair Instructions
- Replace Open and Start control unit - L35
- Replace Open and Start control unit - L48
- Replace Open and Start control unit - L08
- Replace Open and Start receiver - steering wheel lock and ignition switch
- Replace Open and Start receiver in centre console (front)
- Replace Open and Start receiver in centre console (rear)
- Replace Open and Start receiver in front door
- Replace Open and Start receiver in bottom of rear panel L35
- Component Locator
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Central door locking (Electrohydraulic Hardtop)
- Central door locking (Notchback)
- Central door locking (Open & Start) - 1
- Central door locking (Open & Start) - 2
- Central door locking (not rear electronic module & not Open & Start)
- Central door locking (not rear electronic module)
- Central door locking (rear electronic module & not Open & Start)
- Central door locking (rear electronic module & not electrohydraulic Hardtop & not Notchback)
- Open & Start - 1
- Open & Start - 2
- Open & Start - 3
- Block Diagram
- Central door locking (Open & Start / electrohydraulic Hardtop)
- Central door locking (Open & Start / not electrohydraulic Hardtop)
- Central door locking (not Open & Start / electrohydraulic Hardtop)
- Central door locking (not Open & Start / not rear electronic module)
- Central door locking (not Open & Start / rear electronic module / not electrohydraulic Hardtop)
- Circuit Diagram
- Switch
- Repair Instructions
- Servo
- Repair Instructions
- Repair Instructions
- Immobiliser
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Block Diagram
- Control Unit
- Repair Instructions
- Diagnostic Information and Procedures
- Central locking with ATWS (electronic)
- Diagnostic Information and Procedures
- Diagnostic Procedures
- PEPS (Open & Start)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Anti-theft warning system
- Central door locking (Electrohydraulic Hardtop)
- Central door locking (Notchback)
- Central door locking (Open & Start) - 1
- Central door locking (Open & Start) - 2
- Central door locking (not rear electronic module & not Open & Start)
- Central door locking (not rear electronic module)
- Central door locking (rear electronic module & not Open & Start)
- Central door locking (rear electronic module & not electrohydraulic Hardtop & not Notchback)
- Open & Start - 1
- Open & Start - 2
- Open & Start - 3
- Sensor, anti-theft warning system
- Block Diagram
- Anti-theft warning system (Open & Start / electrohydraulic Hardtop)
- Anti-theft warning system (Open & Start / not electrohydraulic Hardtop)
- Anti-theft warning system (not Open & Start / electrohydraulic Hardtop)
- Anti-theft warning system (not Open & Start / not electrohydraulic Hardtop)
- Central door locking (Open & Start / electrohydraulic Hardtop)
- Central door locking (Open & Start / not electrohydraulic Hardtop)
- Central door locking (not Open & Start / electrohydraulic Hardtop)
- Central door locking (not Open & Start / not rear electronic module)
- Central door locking (not Open & Start / rear electronic module / not electrohydraulic Hardtop)
- Circuit Diagram
- Diagnostic Information and Procedures
- Electronic module
- Repair Instructions
- Replace Open and Start control unit - L35
- Replace Open and Start control unit - L48
- Replace Open and Start control unit - L08
- Tow Bar Control Unit, Replace L67
- Replace park pilot control unit (PAS) - L67
- Relay Support, Rear of Side Panel, Replace L48 / L 08
- Relay Support, Rear, Replace L 35
- Control Unit Bracket, Open & Start, Replace L67
- Rear Electronics Module (REC), Replace L70
- Description and Operation
- Sliding roof electronic module SRM
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electrical Seats/Electrical Sun Roof
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Diagnostic Information and Procedures
- Driver's seat electronic module DSM
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electrical Seats/Electrical Sun Roof
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Engine bay electronic module UEC
- Repair Instructions
- Schematic and Routing Diagrams
- Tailgate electronic module REC
- Repair Instructions
- Schematic and Routing Diagrams
- Steering column electronic module CIM
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Repair Instructions
- Xenon control unit (headlamp range control)
- Diagnostic Information and Procedures
- Diagnostic Procedures
- AHL/AFL (Headlamp Levelling Device)
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Communication / navigation
- Repair Instructions
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- EHU (Entertainment Head Unit)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Mobile telephone
- Repair Instructions
- Base Holder - Telephone System - Replace (Upgrade Kit)
- Control Unit - Telephone System - Replace (Upgrade Kit)
- Telephone Bracket - Replace (upgrade Kit)
- Replace telephone system window antenna (retrofit kit)
- Microphone - Telephone System - Replace (Upgrade Kit)
- Replace rear aerial (roof aerial) L08
- Microphone - Telephone System, Replace
- Diagnostic Information and Procedures
- Diagnostic Procedures
- UHP (Mobile Phone Portal)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Repair Instructions
- Navigation system
- Repair Instructions
- On-Star system
- Schematic and Routing Diagrams
- Circuit Diagram
- Schematic and Routing Diagrams
- Radio
- Repair Instructions
- Replace radio (EHU)
- Replace radio installation frame
- Twin Audio (rear sound system) - replace
- Speaker, front door, replace - wideband speaker
- Replace front speaker
- Speaker, rear door, replace - wideband speaker
- Rear Speaker, Replace (Wideband Speaker) L08
- Replace steering wheel radio control panel
- Replace rear aerial (roof aerial) L08
- Bracket and/or Digital Audio Broadcast (DAB) Receiver, Replace
- Replace aerial cable of rear aerial L08
- Replace aerial cable of rear aerial L48
- Replace aerial cable of rear aerial L35
- Replace rear wideband speaker L67
- Replace aerial cable of rear aerial L70
- Aerial Cable - Rear Aerial, Replace - L70
- Replace rear aerial (roof aerial) L69
- Diagnostic Information and Procedures
- Diagnostic Procedures
- DAB (Digital Audio Broadcast)
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Schematic and Routing Diagrams
- Repair Instructions
- Electronic Cruise Control
- Diagnostic Information and Procedures
- Diagnostic Procedures
- CRC (Electronic Cruise Control)
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Diagnostic Information and Procedures
- Graphic info display
- Diagnostic Information and Procedures
- Diagnostic Procedures
- DIS (Info Display)
- Diagnostic Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Diagnostic Information and Procedures
- Colour info display
- Diagnostic Information and Procedures
- Diagnostic Procedures
- DIS (Info Display)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Diagnostic Information and Procedures
- Parkpilot
- Repair Instructions
- Diagnostic Information and Procedures
- Diagnostic Procedures
- PAS (Park Pilot)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Tyre pressure control system
- Diagnostic Information and Procedures
- Diagnostic Procedures
- TPMS (Tyre Pressure Monitoring System)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Diagnostic Information and Procedures
- Folding roof
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electrohydraulic Hardtop
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Diagnostic Information and Procedures
- Sensors
- Repair Instructions
- Replace vehicle level sensor - rear axle
- Replace temperature sensor for Info display
- Rain Sensor / Light Sensor, Replace
- Replace coolant level sensor
- Replace brake fluid level sensor
- Replace Open and Start receiver - steering wheel lock and ignition switch
- Replace Open and Start receiver in centre console (front)
- Replace Open and Start receiver in centre console (rear)
- Replace Open and Start receiver in front door
- Replace Open and Start receiver in bottom of rear panel L35
- Replace air quality sensor
- Component Locator
- Repair Instructions
- Servo motors
- Repair Instructions
- Replace motor for electric window control (front door)
- Replace motor for electric window control (rear door)
- Motor for Actuation of Electric Sliding Sunroof or Sunblind, Replace L48
- Replace windscreen wiper motor with linkage - LHD
- Replace tailgate wiper motor
- Replace tailgate wiper motor L35
- Servo Motor for Headlamp Range Control AFL, Replace
- Servo Motor for Headlamp Range Control, Halogen, Replace
- Motor for Actuation of Electric Sliding Sunroof or Sunblind, Replace L35
- Windscreen Wiper Motor of Tailgate Wash/Wipe System, Replace L08
- Servo Motor, Side of Luggage Compartment, Replace L67
- Servo Motor, Side of Parcel Shelf, Replace L67
- Replace motor for electric window control - (rear quarter panel) L67
- Replace motor for electric window control - (front door) L67
- Replace servo motor for central locking - fuel filler cap L67
- Replace servo motor for central door locking - replace luggage compartment lid - L67
- Motor for electric steel sun roof actuation, replace (L69)
- Repair Instructions
- Switches
- Repair Instructions
- Replace light switch unit
- Replace switch for parking brake control indicator
- Replace horn control
- Replace switch strip
- Replace brake light switch
- Replace clutch control switch for electronic speed regulator
- Replace tailgate lock actuating unit L35
- Actuation Unit - Tailgate Lock - Replace L48
- Replace electric window activator switch (rear door)
- Actuation Unit for Tailgate Lock - Replace L08
- Actuation Lever - Signal Switch / Wiper Switch - Replace
- Switch for Electric Window Actuation, Replace (Front Door)
- Switch and/or Ultrasonic Sensor for Anti-Theft Warning System, Replace
- Replace Start and Stop switch
- Replace steering lock and ignition lock assembly (Open and Start)
- Replace tailgate lock actuating unit - L67
- Repair Instructions
- Technical Service Bulletins
- R Accessories
- Trailer Hitch
- Technical Service Bulletins
- Loose, Missing, Broken
- Technical Service Bulletins
- Antenna
- Schematic and Routing Diagrams
- Radio
- Technical Service Bulletins
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Radio - CD-drive - CD-drive does not play copy-protected CDs
- Radio CD 50 Phone - Language CD with update software or software update CD is sticking in the radio
- Radio / Entertainment Head Unit (EHU) / Infotainmentsystem - The volume of the radio decreases or cannot be increased further.
- Radio CD 70 NAVI / DVD 90 NAVI - Poor radio reception
- Loose, Missing, Broken
- Chip, Crack
- Schematic and Routing Diagrams
- Circuit Diagram
- AUX-IN Connector
- Antenna (electrohydraulic Hardtop)
- Antenna (not electrohydraulic Hardtop)
- Remote control, radio (Dalphimetal steering wheel)
- Remote control, radio (Takata-Petri steering wheel)
- Speakers, Instrument panel
- Speakers, front doors, left side
- Speakers, front doors, right side
- Speakers, rear doors
- Speakers, rear side panels
- Twin audio
- Block Diagram
- Circuit Diagram
- Technical Service Bulletins
- Rear Fog Lamp
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Leaks
- Technical Service Bulletins
- Other Accessories
- Component Locator
- Specifications
- Other Information
- Contents - Wheels and Tyres as of Model Year 2005
- Introduction
- Changing the tyres and wheel trims
- Balancing weights which contain no heavy metals
- Identification of Rims and Tyres
- Structural Wheels
- Tyre filling system
- Tyre pressure monitoring system
- Condition of tyres
- Different tyre types
- RunFlat tyres
- Fitting winter tyres
- Retrofitting wheel/tyre combinations
- Compulsory make of tyre
- Procedure for fitting spare wheel in event of puncture
- Tyre with specified direction of running
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Trailer Hitch
