Astra H Workshop Manual
- General Vehicle Information
- Repair Instructions
- Description and Operation
- Warnings, Disclaimers, Safety
- General Warnings and Safety Regulations
- Safety Regulations for Air Conditioning Systems
- Safety Regulations for Steering Systems
- Safety Regulations for Chassis, Wheels, Tyres
- Safety Regulations for Braking Systems
- Safety regulations - engine, fuel and exhaust system
- Safety Regulations for Clutches, Gearboxes
- Safety Regulations for Electrical/Electronic Systems
- Safety Regulations for the Bodywork
- Safety Regulations for Painting Operations
- Safety Regulations for Restraint Systems
- Safety regulations for gas-powered vehicles (natural gas / LPG liquid gas)
- Safety regulations for Paintshops in accordance with 14 Hazardous substances order
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Hard- and Software
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 System Selection Code Index Infotainment System
- B-003 PROGRAMMING
- B-004 Programming: Variant Configuration
- B-005 Programming Vehicle Identification Number
- B-006 System Selection
- B-007 Programming ABS/TC/ESP
- B-008 Programming AHL/AFL
- B-009 Programming CDC (Continuous Damping Control)
- B-010 Programming CIM
- B-011 Programming CIM (1)
- B-012 Programming DAB
- B-013 Programming DIS
- B-014 Programming ECC/SAC
- B-015 Programming ECM
- B-016 Programming ECM (1)
- B-017 Programming EHPS
- B-018 Programming EHS
- B-019 Programming IPC
- B-020 Programming IPC (1)
- B-021 Programming PAS
- B-022 Programming Radio
- B-023 Programming REC
- B-024 Programming REC (1)
- B-025 Programming SDM
- B-026 Programming TCM
- B-027 Programming TPMS
- B-028 Programming UEC
- B-029 Programming Electrohydraulic Hardtop
- B-030 Programming Mobile Phone Portal
- B-031 Programming Open & Start
- B-032 Code Index for AHL/AFL
- B-033 Code Index for DAB
- B-034 Code Index for DIS
- B-035 Code Index for ECC/SAC
- B-036 Code Index for EHPS
- B-037 Code Index for EHS
- B-038 Code Index for IPC
- B-039 Code Index for PAS
- B-040 Code Index for Radio
- B-041 Code Index for REC
- B-042 Audio Index for EHU
- B-043 Temperature Code Index
- B-044 OnStar Index for EHU
- B-045 Code Index for Mobile Phone Portal
- C-xx Fault Isolation Procedures
- Power Supply and Communication
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- C-001 Diagnostic Tester Power Supply Circuit
- C-002 Control Unit Hard- and Software
- C-003 Control Unit Hard- and Software 1
- C-004 Control Unit Hard- and Software 2
- C-005 CAN-Bus Communication Circuit
- C-006 No Communication with CIM
- C-007 No Communication with CDC (Continuous Damping Control)
- C-008 No Communication with EHPS
- C-009 No Communication with ABS/TC/ESP
- C-010 No Communication with AHL
- C-011 No Communication with AFL
- C-012 No Communication with TCM
- C-013 No Communication with ECM
- C-014 No Communication with IPC
- C-015 No Communication with UEC
- C-016 No Communication with REC
- C-017 No Communication with PAS
- C-018 No Communication with SDM
- C-019 No Communication with SLM
- C-020 No Communication with EHS
- C-021 No Communication with TPMS
- C-022 No Communication with DIS
- C-023 No Communication with EHU
- C-024 No Communication with DAB
- C-025 No Communication with ECC
- C-026 No Communication with Mobile Phone Portal
- C-027 No Communication with Open & Start
- C-028 No Communication with SAC
- C-029 No Communication with Electrohydraulic Hardtop
- C-030 Fuse F50 Circuit
- C-031 Fuse F51 Circuit
- C-032 Fuse F52 Circuit
- C-033 Fuse F53 Circuit
- C-034 Fuse F54 Circuit
- C-035 Fuse F55 Circuit
- C-036 Fuse F56 Circuit
- C-037 Fuse FB1 Circuit
- C-038 Fuse FB2 Circuit
- C-039 Fuse FB3 Circuit
- C-040 Fuse FB4 Circuit
- C-041 Fuse FB5 Circuit
- C-042 Fuse FB6 Circuit
- C-043 Fuse FE1 Circuit
- C-044 Fuse FE2 Circuit
- C-045 Fuse FE3 Circuit
- C-046 Fuse FE4 Circuit
- C-047 Fuse FE5 Circuit
- C-048 Fuse FE6 Circuit
- C-049 Fuse FE7 Circuit
- C-050 Fuse FE8 Circuit
- C-051 Fuse FE9 Circuit
- C-052 Fuse FE10 Circuit
- C-053 Fuse FE11 Circuit
- C-054 Fuse FE12 Circuit
- C-055 Fuse FE13 Circuit
- C-056 Fuse FE14 Circuit
- C-057 Fuse FE15 Circuit
- C-058 Fuse FE16 Circuit
- C-059 Fuse FE17 Circuit
- C-060 Fuse FE18 Circuit
- C-061 Fuse FE19 Circuit
- C-062 Fuse FE20 Circuit
- C-063 Fuse FE21 Circuit
- C-064 Fuse FE22 Circuit
- C-065 Fuse FE23 Circuit
- C-066 Fuse FE24 Circuit
- C-067 Fuse FE25 Circuit
- C-068 Fuse FE26 Circuit
- C-069 Fuse FE27 Circuit
- C-070 Fuse FE28 Circuit
- C-071 Fuse FE29 Circuit
- C-072 Fuse FE30 Circuit
- C-073 Fuse FE31 Circuit
- C-074 Fuse FE32 Circuit
- C-075 Fuse FE33 Circuit
- C-076 Fuse FE34 Circuit
- C-077 Fuse FE35 Circuit
- C-078 Fuse FE36 Circuit
- C-079 Fuse FR1 Circuit
- C-080 Fuse FR2 Circuit
- C-081 Fuse FR3 Circuit
- C-082 Fuse FR4 Circuit
- C-083 Fuse FR5 Circuit
- C-084 Fuse FR11 Circuit
- C-085 Fuse FR12 Circuit
- C-086 Fuse FR13 Circuit
- C-087 Fuse FR14 Circuit
- C-088 Fuse FR16 Circuit
- C-089 Fuse FR17 Circuit
- C-090 Fuse FR18 Circuit
- C-091 Fuse FR20 Circuit
- C-092 Fuse FR21 Circuit
- C-093 Fuse FR22 Circuit
- C-094 Fuse FR23 Circuit
- C-095 Fuse FR24 Circuit
- C-096 Fuse FR26 Circuit
- C-097 Fuse FR27 Circuit
- C-098 Fuse FR29 Circuit
- C-099 Fuse FR30 Circuit
- C-100 Fuse FR33 Circuit
- C-101 Fuse FR34 Circuit
- C-102 Fuse FR36 Circuit
- C-103 Fuse FR37 Circuit
- C-104 Fuse FR38 Circuit
- C-105 Fuse FR39 Circuit
- C-106 Fuse FR40 Circuit
- C-107 System Voltage Circuit CDC (Continuous Damping Control)
- C-108 System Voltage Circuit EHPS
- C-109 System Voltage Circuit ABS/TC/ESP
- C-110 System Voltage Circuit AFL
- C-111 System Voltage Circuit AHL
- C-112 System Voltage Circuit TCM
- C-113 System Voltage Circuit ECM
- C-114 System Voltage Circuit UEC
- C-115 System Voltage Circuit REC
- C-116 System Voltage Circuit SDM
- C-117 System Voltage Circuit ECC/SAC
- C-118 System Voltage Circuit Open & Start
- C-119 System Voltage Circuit Electrohydraulic Hardtop
- C-120 Switched System Voltage Circuit (Terminal 15)
- C-121 Display Communication Circuit
- C-122 Engine Start Signal Circuit
- Vehicle Related Diagnostic Procedure
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Customer Complaint Validation
- B-002 Preliminary Visual Inspection
- B-003 PROGRAMMING
- B-004 Programming Code Index
- B-005 Connect Diagnostic Tester
- B-006 ECU Presence Check
- B-007 Vehicle wide Trouble Codes
- B-008 Vehicle wide Symptom Chart/Customer Complaint
- B-009 No Matching Customer Complaint
- B-010 System / Function End Test
- B-011 Check: Intermittent Faults
- B-012 Communication: CIM
- B-013 Communication: CDC (Continuous Damping Control)
- B-014 Communication: ABS/TC/ESP
- B-015 Communication: EHPS
- B-016 Communication: AHL/AFL
- B-017 Communication: SLM
- B-018 Communication: Automatic Transmission
- B-019 Communication: Engine
- B-020 Communication: IPC
- B-021 Communication: DIS
- B-022 Communication: Airbag
- B-023 Communication: REC
- B-024 Communication: PAS
- B-025 Communication: UEC
- B-026 Communication: EHS
- B-027 Communication: TPMS
- B-028 Communication: Open & Start
- B-029 Communication: EHU
- B-030 Communication: DAB
- B-031 Communication: ECC
- B-032 Communication: Mobile Phone Portal
- B-033 Communication: SAC
- B-034 Communication: Electrohydraulic Hardtop
- B-035 Trouble Codes: Vehicle
- B-036 Trouble Codes: Engine Controls
- B-037 Trouble Codes: Selector Lever
- B-038 Trouble Codes: Transmission/Transaxle
- B-039 Trouble Codes: Antilock Brake System
- B-040 Trouble Codes: Cruise Control
- B-041 Trouble Codes: Tyre Pressure Monitoring
- B-042 Trouble Codes: Steering
- B-043 Trouble Codes: Suspension
- B-044 Trouble Codes: Headlamp Levelling
- B-045 Trouble Codes: Occupant Protection
- B-046 Trouble Codes: Door Locking
- B-047 Trouble Codes: Theft Deterrent
- B-048 Trouble Codes: Wipers/Washer System
- B-049 Trouble Codes: Exterior Lighting
- B-050 Trouble Codes: Interior Lighting
- B-051 Trouble Codes: Immobiliser
- B-052 Trouble Codes: Instrument Panel
- B-053 Trouble Codes: Heating, Ventilation, Air Conditioning
- B-054 Trouble Codes: Add-On Heater
- B-055 Trouble Codes: Parking Assistance
- B-056 Trouble Codes: Open & Start
- B-057 Trouble Codes: Radio
- B-058 Trouble Codes: Digital Audio Broadcast
- B-059 Trouble Codes: Auxiliary Information Display
- B-060 Trouble Codes: Mobile Phone Portal
- B-061 Trouble Codes: Electrohydraulic Hardtop
- B-062 Complaint: Engine
- B-063 Complaint: Engine Cooling
- B-064 Complaint: Selector Lever
- B-065 Complaint: Automatic Transmission
- B-066 Complaint: Antilock Brake System
- B-067 Complaint: Cruise Control
- B-068 Complaint: Electrohydraulic Power Steering
- B-069 Complaint: Suspension Damping
- B-070 Complaint: Airbag
- B-071 Complaint: Central Door Lock
- B-072 Complaint: Anti-Theft Warning System
- B-073 Complaint: Wipers/Washer Systems
- B-074 Complaint: Turn Indication
- B-075 Complaint: Exterior Lighting
- B-076 Complaint: Interior Lighting
- B-077 Complaint: Immobiliser
- B-078 Complaint: Electrically Adjustable Mirrors
- B-079 Complaint: Seats
- B-080 Complaint: Electrical Sun Roof
- B-081 Complaint: Electrical Horn
- B-082 Complaint: Instrument Panel
- B-083 Complaint: Power Window Lifter
- B-084 Complaint: Park Pilot
- B-085 Complaint: Headlamp Levelling
- B-086 Complaint: Heating, Ventilation, Air Condition
- B-087 Complaint: Add-On Heater
- B-088 Complaint: Open & Start
- B-089 Complaint: Info Display
- B-090 Complaint: Radio
- B-091 Complaint: Mobile Phone Portal
- B-092 Complaint: Electrohydraulic Hardtop
- B-093 System Quick Check: Engine
- B-094 System Quick Check: Engine Cooling
- B-095 System Quick Check: Selector Lever
- B-096 System Quick Check: Automatic Transmission
- B-097 System Quick Check: Antilock Brake System
- B-098 System Quick Check: Cruise Control
- B-099 System Quick Check: Electrohydraulic Power Steering
- B-100 System Quick Check: Tyre Pressure Monitoring
- B-101 System Quick Check: Suspension Damping
- B-102 System Quick Check: Add-On Heater
- B-103 System Quick Check: Central Door Locking
- B-104 System Quick Check: Exterior Lighting
- B-105 System Quick Check: Headlamp Levelling
- B-106 System Quick Check: Heating, Ventilation, Air Condition
- B-107 System Quick Check: Electrical Horn
- B-108 System Quick Check: Immobiliser
- B-109 System Quick Check: Instrument Panel
- B-110 System Quick Check: Interior Lighting
- B-111 System Quick Check: Electrically Adjustable Mirrors
- B-112 System Quick Check: Airbag
- B-113 System Quick Check: Park Pilot
- B-114 System Quick Check: Electrical Sun Roof
- B-115 System Quick Check: Electronic Seat Memory/Seat Heating
- B-116 System Quick Check: Anti-Theft Warning System
- B-117 System Quick Check: Turn Indication
- B-118 System Quick Check: Power Window Lifter
- B-119 System Quick Check: Wipers/Washer Systems
- B-120 System Quick Check: Open & Start
- B-121 System Quick Check: Info Display
- B-122 System Quick Check: Radio
- B-123 System Quick Check: Digital Audio Broadcast
- B-124 System Quick Check: Mobile Phone Portal
- B-125 System Quick Check: Electrohydraulic Hardtop
- B-126 Intermittent Fault: Vehicle
- B-127 Intermittent Fault: Engine
- B-128 Intermittent Fault: Engine Cooling
- B-129 Intermittent Fault: Selector Lever
- B-130 Intermittent Fault: Automatic Transmission
- B-131 Intermittent Fault: Antilock Brake System
- B-132 Intermittent Fault: Cruise Control
- B-133 Intermittent Fault: Electrohydraulic Power Steering
- B-134 Intermittent Fault: Tyre Pressure Monitoring
- B-135 Intermittent Fault: Suspension Damping
- B-136 Intermittent Fault: Add-On Heater
- B-137 Intermittent Fault: Central Door Locking
- B-138 Intermittent Fault: Exterior Lighting
- B-139 Intermittent Fault: Headlamp Levelling
- B-140 Intermittent Fault: Heating, Ventilation, Air Condition
- B-141 Intermittent Fault: Electrical Horn
- B-142 Intermittent Fault: Immobiliser
- B-143 Intermittent Fault: Instrument Panel
- B-144 Intermittent Fault: Interior Lighting
- B-145 Intermittent Fault: Electrically Adjustable Mirrors
- B-146 Intermittent Fault: Airbag
- B-147 Intermittent Fault: Park Pilot
- B-148 Intermittent Fault: Electrical Sun Roof
- B-149 Intermittent Fault: Electronic Seat Memory/Seat Heating
- B-150 Intermittent Fault: Anti-Theft Warning System
- B-151 Intermittent Fault: Turn Indication
- B-152 Intermittent Fault: Power Window Lifter
- B-153 Intermittent Fault: Wipers/Washer Systems
- B-154 Intermittent Fault: Open & Start
- B-155 Intermittent Fault: Info Display
- B-156 Intermittent Fault: Radio
- B-157 Intermittent Fault: Digital Audio Broadcast
- B-158 Intermittent Fault: Mobile Phone Portal
- B-159 Intermittent Fault: Electrohydraulic Hardtop
- B-160 Fuse Check 1
- Hard- and Software
- Diagnostic Procedures
- Other Information
- Inspections
- 1,3,5,7,etc
- 2,4,6,8,etc
- High Mileage
- Delivery
- Schematic and Routing Diagrams
- Circuit Diagram
- CAN-bus high speed
- CAN-bus low speed
- CAN-bus mid speed
- Diagnostic link
- Ground distribution - 1
- Ground distribution - 2
- Start & Charging
- Voltage distribution - 1
- Voltage distribution - 2
- Voltage distribution - 3
- Voltage distribution - 4
- Voltage distribution (not rear electronic module)
- Voltage distribution (rear electronic module) - 1
- Voltage distribution (rear electronic module) - 2
- Block Diagram
- 2D Harness Diagram
- 3D Harness Diagram
- Body rear - Behind rear panelling Estate
- Body rear - Behind rear panelling Hatchback Park pilot
- Body rear - C-pillar, left Estate Left-hand drive
- Body rear - C-pillar, left Estate Right-hand drive
- Body rear - C-pillar, left Hatchback (3 doors)
- Body rear - C-pillar, left Hatchback (3 doors) Left-hand drive
- Body rear - C-pillar, left Hatchback (3 doors) Right-hand drive
- Body rear - C-pillar, left Hatchback (5 doors) Left-hand drive
- Body rear - C-pillar, left Hatchback (5 doors) Right-hand drive
- Body rear - C-pillar, right Estate Left-hand drive
- Body rear - C-pillar, right Estate Right-hand drive
- Body rear - C-pillar, right Hatchback (3 doors) Left-hand drive
- Body rear - C-pillar, right Hatchback (3 doors) Right-hand drive
- Body rear - Electrohydraulic Hardtop, left
- Body rear - Fuel Tank
- Body rear - Panelling behind seats
- Body rear - Parcel shelf
- Body rear - Rear Electrohydraulic Hardtop Park pilot
- Body rear - Rear Estate
- Body rear - Rear Hatchback (3 doors) Hatchback (5 doors) - 1
- Body rear - Rear Hatchback (3 doors) Hatchback (5 doors) - 2
- Body rear - Rear Hatchback (3 doors) Hatchback (5 doors) - 3
- Body rear - Rear Not park pilot Hatchback
- Body rear - Rear compartment, right Estate
- Body rear - Rear electronic module
- Body rear - Rear, left Electrohydraulic Hardtop - 1
- Body rear - Rear, left Electrohydraulic Hardtop - 2
- Body rear - Rear, left Hatchback (5 doors)
- Body rear - Rear, right Electrohydraulic Hardtop
- Body rear - Roof rear / C-pillar Hatchback (5 doors) Left-hand drive
- Body rear - Roof rear / C-pillar Hatchback (5 doors) Right-hand drive
- Body rear - Under vehicle
- Body rear - Under vehicle Estate
- Body rear - Under vehicle Hatchback (3 doors) Hatchback (5 doors)
- Body rear - Wheel suspension, left Estate
- Body rear - Wheel suspension, left Hatchback (3 doors) Hatchback (5 doors)
- Body rear - Wheel suspension, right Estate
- Body rear - Wheel suspension, right Hatchback (3 doors) Hatchback (5 doors)
- Doors - Driver door Electrohydraulic Hardtop Left-hand drive - 1
- Doors - Driver door Electrohydraulic Hardtop Left-hand drive - 2
- Doors - Driver door Electrohydraulic Hardtop Right-hand drive - 1
- Doors - Driver door Electrohydraulic Hardtop Right-hand drive - 2
- Doors - Driver door Not electro-hydraulic Hardtop Left-hand drive - 1
- Doors - Driver door Not electro-hydraulic Hardtop Left-hand drive - 2
- Doors - Driver door Not electro-hydraulic Hardtop Right-hand drive - 1
- Doors - Driver door Not electro-hydraulic Hardtop Right-hand drive - 2
- Doors - Front passenger door Electrohydraulic Hardtop Left-hand drive - 1
- Doors - Front passenger door Electrohydraulic Hardtop Left-hand drive - 2
- Doors - Front passenger door Electrohydraulic Hardtop Right-hand drive - 1
- Doors - Front passenger door Electrohydraulic Hardtop Right-hand drive - 2
- Doors - Front passenger door Not electro-hydraulic Hardtop Left-hand drive - 1
- Doors - Front passenger door Not electro-hydraulic Hardtop Left-hand drive - 2
- Doors - Front passenger door Not electro-hydraulic Hardtop Right-hand drive - 1
- Doors - Front passenger door Not electro-hydraulic Hardtop Right-hand drive - 2
- Doors - Lid trunk
- Doors - Lid trunk Electrohydraulic Hardtop
- Doors - Rear door, left - 1
- Doors - Rear door, left - 2
- Doors - Rear door, right - 1
- Doors - Rear door, right - 2
- Doors - Tailgate Estate - 1
- Doors - Tailgate Estate - 2
- Doors - Tailgate Estate - 3
- Doors - Tailgate Hatchback (3 doors) - 1
- Doors - Tailgate Hatchback (3 doors) - 2
- Doors - Tailgate Hatchback (3 doors) - 3
- Doors - Tailgate Hatchback (5 doors) - 1
- Doors - Tailgate Hatchback (5 doors) - 2
- Doors - Tailgate Hatchback (5 doors) - 3
- Engine compartment - Behind front panelling, right
- Engine compartment - Front, left
- Engine compartment - Front, left Not air conditioning
- Engine compartment - Headlamp, left Adaptive forward lighting
- Engine compartment - Headlamp, left Front lamps (not Xenon light)
- Engine compartment - Headlamp, left Xenon light
- Engine compartment - Headlamp, right Adaptive forward lighting
- Engine compartment - Headlamp, right Front lamps (not Xenon light)
- Engine compartment - Headlamp, right Xenon light
- Engine compartment - Left
- Engine compartment - Left Diesel
- Engine compartment - Left Not Z20LEL/Z20LER/Z20LEH engines Petrol
- Engine compartment - Left Z13DTH/Z19DT/Z19DTL/Z19DTH engines
- Engine compartment - Left Z20LEL/Z20LER/Z20LEH engines
- Engine compartment - Radiator - 1
- Engine compartment - Radiator - 2
- Engine compartment - Radiator Air conditioning, compressor
- Engine compartment - Radiator Engine Z16XE1
- Engine compartment - Radiator Engine Z16XER
- Engine compartment - Radiator Engine Z18XER
- Engine compartment - Rain channel Left-hand drive
- Engine compartment - Rain channel Right-hand drive
- Engine compartment - Rear Left-hand drive - 1
- Engine compartment - Rear Left-hand drive - 2
- Engine compartment - Rear Not Z17DTL/Z17DTH engines
- Engine compartment - Rear Right-hand drive - 1
- Engine compartment - Rear Right-hand drive - 2
- Engine compartment - Right - 1
- Engine compartment - Right - 2
- Engine compartment - Steering house Electrical power steering (TRW)
- Engine compartment - Steering house Electrical power steering (ZF)
- Engine compartment - Underhood electrical centre
- Engine compartment - Wheel house, left
- Engine compartment - Wheel house, left Engine Z13DTH
- Engine compartment - Wheel house, left Z17DTL/Z17DTH engines
- Engine compartment - Wheel house, left Z19DTL/Z19DT/Z19DTH engines
- Engine compartment - Wheel house, right
- Passenger compartment - A-pillar, left
- Passenger compartment - A-pillar, right - 1
- Passenger compartment - A-pillar, right - 2
- Passenger compartment - B-pillar, left Electrohydraulic Hardtop Left-hand drive
- Passenger compartment - B-pillar, left Electrohydraulic Hardtop Right-hand drive
- Passenger compartment - B-pillar, left Hatchback (3 doors) Left-hand drive
- Passenger compartment - B-pillar, left Hatchback (3 doors) Right-hand drive
- Passenger compartment - B-pillar, left Hatchback (5 doors) Estate Left-hand drive
- Passenger compartment - B-pillar, left Hatchback (5 doors) Estate Right-hand drive
- Passenger compartment - B-pillar, right Electrohydraulic Hardtop Left-hand drive
- Passenger compartment - B-pillar, right Electrohydraulic Hardtop Right-hand drive
- Passenger compartment - B-pillar, right Hatchback (3 doors) Left-hand drive
- Passenger compartment - B-pillar, right Hatchback (3 doors) Right-hand drive
- Passenger compartment - B-pillar, right Hatchback (5 doors) Estate Left-hand drive
- Passenger compartment - B-pillar, right Hatchback (5 doors) Estate Right-hand drive
- Passenger compartment - Behind instrument panel Left-hand drive
- Passenger compartment - Behind instrument panel Right-hand drive
- Passenger compartment - Behind instrument panel, left Right-hand drive
- Passenger compartment - Behind instrument panel, right Left-hand drive
- Passenger compartment - Behind rear seats Left-hand drive
- Passenger compartment - Centre console - 1
- Passenger compartment - Centre console - 2
- Passenger compartment - Centre console - 3
- Passenger compartment - Climate control - 1
- Passenger compartment - Climate control - 2
- Passenger compartment - Heating/air conditioning - 1
- Passenger compartment - Heating/air conditioning - 2
- Passenger compartment - Roof Not sun roof
- Passenger compartment - Roof, front - 1
- Passenger compartment - Roof, front - 2
- Passenger compartment - Roof, front Electrohydraulic Hardtop
- Passenger compartment - Roof, front Not electro-hydraulic Hardtop - 1
- Passenger compartment - Roof, front Not electro-hydraulic Hardtop - 2
- Passenger compartment - Roof, rear Sun roof
- Passenger compartment - Selector lever - 1
- Passenger compartment - Selector lever - 2
- Passenger compartment - Steering wheel
- Passenger compartment - Under front seats Left-hand drive
- Passenger compartment - Under front seats Right-hand drive
- Power train - Automatic transmission Automatic transmission (AF17/4) - 1
- Power train - Automatic transmission Automatic transmission (AF17/4) - 2
- Power train - Automatic transmission Automatic transmission (AF22/4) - 1
- Power train - Automatic transmission Automatic transmission (AF22/4) - 2
- Power train - Automatic transmission Automatic transmission (AF40/6)
- Power train - Engine, control unit Engine Z16LET
- Power train - Engine, control unit Engine Z16XER
- Power train - Engine, distribution side A17DTJ/A17DTR Engines
- Power train - Engine, distribution side Engine Z16XER - 1
- Power train - Engine, distribution side Engine Z16XER - 2
- Power train - Engine, distribution side Engine Z17DTH Engine Z17DTL
- Power train - Engine, distribution side Engine Z18XER
- Power train - Engine, distribution side Engine Z19DT/Z19DTH
- Power train - Engine, distribution side Engine Z22YH
- Power train - Engine, distribution side Z17DTR/Z17DTJ engines
- Power train - Engine, distribution side Z20LEL/Z20LER/Z20LEH engines
- Power train - Engine, exhaust side A17DTJ/A17DTR Engines - 1
- Power train - Engine, exhaust side A17DTJ/A17DTR Engines - 2
- Power train - Engine, exhaust side A17DTJ/A17DTR Engines - 3
- Power train - Engine, exhaust side Engine Z12XEP Engine Z14XEL Engine Z14XEP
- Power train - Engine, exhaust side Engine Z16LET
- Power train - Engine, exhaust side Engine Z16XE1
- Power train - Engine, exhaust side Engine Z17DTH Engine Z17DTL
- Power train - Engine, exhaust side Engine Z19DTH
- Power train - Engine, exhaust side Z17DTR/Z17DTJ engines - 1
- Power train - Engine, exhaust side Z17DTR/Z17DTJ engines - 2
- Power train - Engine, exhaust side Z20LEL/Z20LER/Z20LEH engines
- Power train - Engine, intake side A17DTJ/A17DTR Engines
- Power train - Engine, intake side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 1
- Power train - Engine, intake side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 2
- Power train - Engine, intake side Engine Z13DTH - 1
- Power train - Engine, intake side Engine Z13DTH - 2
- Power train - Engine, intake side Engine Z13DTH - 3
- Power train - Engine, intake side Engine Z16LET - 1
- Power train - Engine, intake side Engine Z16LET - 2
- Power train - Engine, intake side Engine Z16XE1 - 1
- Power train - Engine, intake side Engine Z16XE1 - 2
- Power train - Engine, intake side Engine Z16XE1 - 3
- Power train - Engine, intake side Engine Z16XER - 1
- Power train - Engine, intake side Engine Z16XER - 2
- Power train - Engine, intake side Engine Z17DTH Engine Z17DTL - 1
- Power train - Engine, intake side Engine Z17DTH Engine Z17DTL - 2
- Power train - Engine, intake side Engine Z18XER - 1
- Power train - Engine, intake side Engine Z18XER - 2
- Power train - Engine, intake side Engine Z18XER - 3
- Power train - Engine, intake side Engine Z18XER - 4
- Power train - Engine, intake side Engine Z18XER - 5
- Power train - Engine, intake side Engine Z19DT/Z19DTH
- Power train - Engine, intake side Engine Z19DTH - 1
- Power train - Engine, intake side Engine Z19DTH - 2
- Power train - Engine, intake side Engine Z20LEH Engine Z20LEL Engine Z20LER
- Power train - Engine, intake side Engine Z22YH - 1
- Power train - Engine, intake side Engine Z22YH - 2
- Power train - Engine, intake side Z17DTL/Z17DTH engines
- Power train - Engine, intake side Z17DTR/Z17DTJ engines
- Power train - Engine, intake side Z19DTL/Z19DT engines - 1
- Power train - Engine, intake side Z19DTL/Z19DT engines - 2
- Power train - Engine, intake side Z20LEL/Z20LER/Z20LEH engines - 1
- Power train - Engine, intake side Z20LEL/Z20LER/Z20LEH engines - 2
- Power train - Engine, intake side / Engine, top A17DTJ/A17DTR Engines
- Power train - Engine, intake side / Transmission side A17DTJ/A17DTR Engines
- Power train - Engine, intake side / Transmission side Engine Z16XER
- Power train - Engine, overview Engine Z12XEP Engine Z14XEL Engine Z14XEP
- Power train - Engine, overview Engine Z13DTH
- Power train - Engine, overview Engine Z16LET
- Power train - Engine, overview Engine Z16XE1
- Power train - Engine, overview Engine Z16XER
- Power train - Engine, overview Engine Z17DTH Engine Z17DTL
- Power train - Engine, overview Engine Z18XER
- Power train - Engine, overview Engine Z19DTH
- Power train - Engine, overview Engine Z22YH
- Power train - Engine, overview Z19DTL/Z19DT engines
- Power train - Engine, overview Z20LEL/Z20LER/Z20LEH engines
- Power train - Engine, top A17DTJ/A17DTR Engines
- Power train - Engine, transmission side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 1
- Power train - Engine, transmission side Engine Z12XEP Engine Z14XEL Engine Z14XEP - 2
- Power train - Engine, transmission side Engine Z13DTH - 1
- Power train - Engine, transmission side Engine Z13DTH - 2
- Power train - Engine, transmission side Engine Z16LET
- Power train - Engine, transmission side Engine Z16XE1
- Power train - Engine, transmission side Engine Z16XER - 1
- Power train - Engine, transmission side Engine Z16XER - 2
- Power train - Engine, transmission side Engine Z17DTH Engine Z17DTL
- Power train - Engine, transmission side Engine Z18XER
- Power train - Engine, transmission side Engine Z19DTH
- Power train - Engine, transmission side Engine Z22YH
- Power train - Engine, transmission side Z17DTR/Z17DTJ engines
- Power train - Engine, transmission side Z19DTL/Z19DT engines
- Power train - Engine, transmission side Z20LEL/Z20LER/Z20LEH engines
- Power train - Manual transmission Engine Z12XEP Engine Z14XEL Engine Z14XEP
- Power train - Manual transmission Engine Z16XE1
- Power train - Manual transmission Engine Z16XER
- Power train - Manual transmission Engine Z17DTL
- Power train - Manual transmission Engine Z19DTH
- Power train - Manual transmission Engine Z22YH
- Power train - Manual transmission Manual transmission (F23/5) Engine Z17DTH
- Power train - Manual transmission Manual transmission (M32/6) Engine Z17DTH
- Power train - Manual transmission automatically shifted - 1
- Power train - Manual transmission automatically shifted - 2
- Power train - Manual transmission automatically shifted Manual transmission automatically shifted
- Harness Repair
- Operational steps - Brief Survey
- Parts - General
- Parts - Wiring Harness Plugs with Lead Ends - All Vehicles
- Repairable Damage
- Restrictions
- Step A - Observe Service Literature, Safety Regulations
- Step B1 - Prepare Special Service Tools
- Step B2 - Prepare materials
- Step C - Preparations, General
- Step D - Damage type 1, Repair of damaged cables
- Step D - Damage type 2, Replacement of plug casings
- Step D - Damage type 3, Replacement of individual spring contacts
- Step D - Damage type 4, Replacement of plug casings and individual
- Step D - Damage type 5, Replacement of complete wiring harness
- Step D - Damage type 6, Repair of damaged CAN-bus cables
- Step E - Final Operations
- Step F - Environmental protection
- Time Allowances
- Time Allowances - General
- Grounding Point
- A - pillar, left
- A - pillar, right
- Grounding Point|Battery
- Body rear - Rear compartment, left Hatchback (3 doors)
- Body, front, left Left-hand drive
- Body, front, left Right-hand drive
- Body, front, left Z17DTR/Z17DTJ engines
- Body, rear
- Body, rear, left Estate
- Body, rear, left Hatchback (3 doors) Hatchback (5 doors)
- Body, rear, left Notchback
- Body, rear, left / C - pillar, left Electrohydraulic Hardtop
- C - pillar, left Estate
- C - pillar, left Hatchback (5 doors)
- C - pillar, right Notchback
- Cross member, instrument panel Left-hand drive
- Cross member, instrument panel Right-hand drive
- Engine Engine Z12XEP Engine Z14XEL Engine Z14XEP - 1
- Engine Engine Z12XEP Engine Z14XEL Engine Z14XEP - 2
- Engine Engine Z13DTH
- Engine Engine Z16LET - 1
- Engine Engine Z16LET - 2
- Engine Engine Z16LET - 3
- Engine Engine Z16XE1 - 1
- Engine Engine Z16XE1 - 2
- Engine Engine Z16XER - 1
- Engine Engine Z16XER - 2
- Engine Engine Z17DTH Engine Z17DTL
- Engine Engine Z18XER - 1
- Engine Engine Z18XER - 2
- Engine Engine Z19DTH
- Engine Engine Z22YH - 1
- Engine Engine Z22YH - 2
- Engine Z17DTR/Z17DTJ engines
- Engine Z19DTL/Z19DT engines
- Engine Z20LEL/Z20LER/Z20LEH engines - 1
- Engine Z20LEL/Z20LER/Z20LEH engines - 2
- Engine Z20LEL/Z20LER/Z20LEH engines - 3
- Engine compartment, left
- Engine compartment, right
- Front frame side member, left
- Grounding Point|Tunnel
- General Information
- Relays and Fuses
- Body rear - Fuse & Relay box rear Fog lamps, front Right-hand drive
- Body rear - Fuse & Relay box rear Left-hand drive Fog lamps, front
- Body rear - Fuse & Relay box rear Not fog lamps, front
- Body rear - Panelling behind seats
- Body rear - Rear electronic module - 1
- Body rear - Rear electronic module - 2
- Engine compartment - Left
- Engine compartment - Radiator Engine Z19DT (Automatic transmission) Engine Z19DTH Engine Z20LEH
- Engine compartment - Radiator Not engine Z19DTH Not engine Z20LEH Engine Z19DT (Manual transmission)
- Engine compartment - Rear Not Z19DT/Z19DTL/Z19DTH engines
- Engine compartment - Rear Z19DTL/Z19DT/Z19DTH engines
- Engine compartment - Underhood electrical centre
- Engine compartment - Underhood electrical centre Not rear electronic module Diesel
- Engine compartment - Underhood electrical centre Not rear electronic module Petrol
- Engine compartment - Underhood electrical centre Rear electronic module
- Trouble shooting
- Circuit Diagram
- A Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- Slips
- No Start
- Warning Lights, Telltale
- Chip, Crack
- Corrosion, Rust, Dirt
- Poor Fit
- Leaks
- Misaligned
- Inspections
- Technical Information
- Sheet Metal Parts (Bolted)
- Repair Instructions
- Replacement of parts of the outer skin / doors, tailgates and luggage compartment lids, bonnets with folded edges
- Bulkhead closure plate, remove and install
- Rear member (impact absorber), remove and install
- Battery Carrier, Remove and Install
- Steering Crossmember, Remove and Install
- Left and right torsion struts, remove and install (model L 67)
- Overview of fitting tolerances (model L 69)
- Other Information
- Technical Service Bulletins
- Loose, Missing, Broken
- Bonnet
- Repair Instructions
- Overview of fitting tolerances (model L 48)
- Replace bonnet
- Replace bonnet hinge (screwed) - both sides
- Replace bonnet closure (lock mechanism)
- Replace hook for bonnet closure
- Replace bonnet closure stud
- Replace bonnet locking mechanism Bowden cable (LHD)
- Replace bonnet locking mechanism Bowden cable (RHD)
- Overview of fitting tolerances (model L 35)
- Overview of fitting tolerances (model L 08)
- Overview of fitting tolerances (model L 67)
- Overview of fitting tolerances (model L 70)
- Component Locator
- Specifications
- Other Information
- Repair Instructions
- Front Door
- Repair Instructions
- Component Locator
- Specifications
- Other Information
- Rear Door
- Repair Instructions
- Component Locator
- Specifications
- Other Information
- Tailgate
- Repair Instructions
- Description and Operation
- Component Locator
- Specifications
- Other Information
- Luggage Compartment Lid
- Repair Instructions
- Specifications
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Misaligned
- Wing
- Repair Instructions
- Front Impact Absorber
- Air Routing Panel
- Repair Instructions
- Sheet Metal Parts (Welded)
- Repair Instructions
- Bodywork repair through structural adhesive
- Instructions - bodywork repair
- Specification for welded, brazed and riveted joints
- Additional work for 'Replace Front Complete' (front completely removed)
- Replace front sill panelling
- Replace rear sill panelling (model L 48)
- Sill Panelling, Replace (Model L 67)
- Description and Operation
- Special Tools and Equipment
- Other Information
- Body Repair
- Repair Instructions
- Specifications
- A Pillar
- Repair Instructions
- Replace one door hinge on the A-pillar or B-pillar
- Replace front sill panelling
- Replace A-pillar (models L 35, L 48, L 69, L70)
- Sill Panelling, Replace (Model L 08)
- Sill Panelling, Replace (Model L 67)
- A-Pillar, Replace (Model L 08)
- A-Pillar, Replace (Model L 67)
- Partially replace front roof frame (model L 67)
- Replace sill panelling complete (models L35, L48, L69)
- Description and Operation
- Repair Instructions
- B Pillar
- Repair Instructions
- Description and Operation
- C Pillar
- Repair Instructions
- Description and Operation
- D Pillar
- Repair Instructions
- Members
- Front Frame Side Member
- Rear Frame Side Member
- Spoiler Assembly
- Repair Instructions
- Wheel Well
- Repair Instructions
- Body Rear End Panel Panel
- Repair Instructions
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 48)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 35)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 08)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 67)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 70)
- Replace rear panel
- Replace upper rear panel
- Add-ons to 'Side panel, replace complete' (Side panel removed) (Model L 69)
- Repair Instructions
- Roof Panel
- Repair Instructions
- Roof, Replace (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
- Roof, Replace (Model L 08)
- Add-ons for Roof, Replace (Roof Removed) (Model L 08)
- Roof, Replace (Model L69)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 69)
- Front Roof Frame
- Side Roof Frame
- Rear Roof Frame
- Repair Instructions
- Floor and Underbody Parts
- Body Side and Quarter Panel
- Repair Instructions
- Side Panel, Replace (Model L48)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 48)
- Side panel replacement (model L35)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 35)
- Side Panel, Replace (Model L 08)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 08)
- Add-ons for 'Roof, Replace' (Roof Removed) (Model L 48)
- Add-ons for 'Roof, Replace' (Roof Removed) (Models L 35, L70)
- Side Panel, Replace (Model L67)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 67)
- Add-ons for Roof, Replace (Roof Removed) (Model L 08)
- Side Panel, Replace (Model L 70)
- Add-ons to 'Side panel, Replace' (Side panel removed) (Model L 70)
- Replace sill panelling complete (models L35, L48, L69)
- Side Panel, Replace (Model L 69)
- Replace side panel complete (model L 69)
- Add-ons to 'Side panel, replace complete' (Side panel removed) (Model L 69)
- Repair Instructions
- Repair Instructions
- Trim Panels, Radiator Grille, Spoiler
- Repair Instructions
- Replace sill panelling spoiler (attached with adhesive)
- Replace front panelling spoiler
- Replace rear panelling spoiler
- Detach OPC line rear spoiler
- Replace internal protective panelling of wing
- Replace wheel housing protective panelling
- Replace wind protection panelling
- Replace bonnet insulation
- Fuel Filler Flap, Remove and Install
- Lower Engine Compartment Cover, Remove and Install
- Front Panel
- Repair Instructions
- Replace front panelling
- Front panelling front guide rail, remove and install
- Front panelling side guide rail, remove and install
- Rubber Lip - Front Panelling, Detach and Reattach
- Spoiler Lip, Remove and Install
- Front Panelling Grille, Detach and Reattach
- Front panelling side grille, remove and install
- Front Panelling, Replace (OPC and Line Pack 2)
- Rear Panelling, Replace (OPC and Line Pack 2) (Model L 08)
- Component Locator
- Repair Instructions
- Rear Spoiler
- Repair Instructions
- Rear Panelling
- Repair Instructions
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 48)
- Rear Guide Rail of Rear Panelling, Remove and Install (Model L 48)
- Rear Panelling, Replace (Model L 08, L 48)
- Rear Panelling, Replace (Models L 35, L 70)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (Models L 35, L 70)
- Rear Guide Rail of Rear Panelling, Remove and Install (Model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (models L 35, L 70)
- Attach the park pilot sensor bracket in the rear panelling (model L 08)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 67)
- Replacing rear panelling (model L 67)
- Rear Panelling Guide Rail, Remove and Install Sideways (Model L 69)
- Rear panelling centre guide rail, remove and install (Model 69)
- Replacing rear panelling (model L69)
- Component Locator
- Repair Instructions
- Repair Instructions
- Sheet Metal Parts (cement and seal)
- Repair Instructions
- Description and Operation
- Radiator Grille
- Repair Instructions
- B Paint
- Repair Instructions
- Component Locator
- Other Information
- External painting areas (model L 48)
- Painting, Front and Rear Panelling
- Painted Plastic Parts from Production
- Unpainted plastics in production - model L 48
- External painting areas (model L 35)
- Interior painting areas (model L 35)
- External painting areas (model L 08)
- Interior painting areas (model L 08)
- Technical Service Bulletins
- Slips
- Corrosion, Rust, Dirt
- Poor Fit
- Front End
- Other Information
- Roof
- Repair Instructions
- Description and Operation
- Vehicle Side
- Other Information
- Painting Repair System
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Repair Instructions
- Painting Repair Operations
- Repair Instructions
- Paint Information on the Vehicle Identification Plate
- Product Version (for environmentally safe systems)
- Overview of Paint Repair Pictograms
- Blending System
- Brief description of blend-in painting (two-coat paint applications)
- Brief description of touch-in painting (two-coat paint applications)
- Paint Systems
- Paint Stages
- Time Allowances (hrs)
- Production Painted Plastic Parts (Exterior)
- Operations - General
- Step A - Observe Service Literature and Safety Measures
- Step B - Prepare Workshop Equipment, Aids
- Overview of Paint Systems (Individual Part Paint Application / Blend-in Painting / Touching-up)
- System 1, 2-C Acrylic-coat for 1-coat Paint Applications
- System 3, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 4, Water Base Coat for 2-coat Solid Paint Applications
- System 5, Top 2-coat Metallic Base Coat for 2-coat Paint Applications
- System 6, 2-C Acrylic-coat for 1-coat Paint Applications
- System 8, Top 2-coat Base Metallic for 2-coat Paint Applications
- System 9, Water Base Coat for 2-coat Paint Applications
- Introduction
- Repair Instructions|General
- System 2, VOC Coat for 1-coat Paint Applications
- System 7, VOC Coats for 1-coat Paint Applications
- System 10, VOC Coat for 1-coat Paint Applications
- System 11, Water Base Coat for 2-coat Paint Applications
- Exterior Colours - Model Year 2003.5
- System 12, Two-colour Paint Applications on Plastic Surfaces
- Brief description of blend-in painting (three-coat paint applications)
- Brief description of touch-in painting (three-coat paint applications)
- Contents of the publication 'Paint repair systems'
- Exterior Colours - Model Year 2005
- Product Version
- Sanding means for various operations
- VOC guideline - background information
- System 13, Painting individual parts for 1-coat paint application (metal, aluminium)
- System 14, Painting individual parts for 2-coat paint application (metal, aluminium)
- System 15, Blend-in painting / touching up for 2-coat paint application (metal)
- System 16, Individual part painting for 2-coat paint application (plastic)
- System 17, Two-colour paint applications on plastic surfaces
- Practical tips
- Other Information
- Repair Instructions
- Adhesive Foiles
- Repair Instructions
- Other Information
- Corrosion Protection
- Repair Instructions
- Other Information
- C Body Equipment
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Excessive Effort, Hard Work
- No Start
- Misaligned
- Poor Finish
- Fittings, Hinges, Locks
- Repair Instructions
- Replace tailgate gas pressure absorber
- Replace bonnet gas lifter spring
- Replace front door stop - L35 / L48 / L69 / L70
- Replace door stop (front door) - L08 / L67
- Replace rear door stop - L35 / L48 / L69
- Replace luggage compartment cover gas lifter spring - L67
- Replace gas lifter spring for luggage compartment lid - L69
- Specifications
- Special Tools and Equipment
- Rubber Wheaterstrip
- Repair Instructions
- Replace front door weatherstrip - L48 / L35 / L70 / L69
- Replace rear door weatherstrip - L35 / L48 / L69
- Replace tailgate weather seal - L48
- Replace sill panelling weatherstrip - L48 / L35 / L69
- Replace B-pillar weatherstrip
- Replace roof frame additional weatherstrip - L48
- Replace border weatherstrip
- Replace tailgate weather strip - L35 / L70
- Replace roof frame additional weatherstrip - L35
- Replace front door rubber seal - L08
- Replace tailgate rubber seal - L08
- Replace sill panelling weatherstrip - L08 / L67
- Replace roof frame additional weatherstrip - L08
- Replace border edge weatherstrip - L35 (with adjustable rear seats)
- Replace border weatherstrip - L35 (without adjustable rear seats)
- Replace border weatherstrip - L48
- Replace upper luggage compartment lid rubber buffer - L67
- Replace lower luggage compartment lid rubber buffer - L67
- Replace front door rubber seal - L67
- Replace luggage compartment lid weatherstrip - L67
- Replace roof frame front seal - L67
- Replace front folding roof seal - L67
- Replace center folding roof seal - L67
- Replace folding roof C-pillar weatherstrip - L67
- Replace weatherstrip for rear quarter panel window channel - L67
- Replace bracket (aluminum rails) front folding roof weatherstrip - L67
- Replace bracket (aluminum rails) center folding roof weatherstrip - L67
- Replace bracket (aluminum rails) C-pillar folding roof weatherstrip - L67
- Replace rubber mounting for folding roof tailgate glass - L67
- Replace roof frame additional weatherstrip - L70
- Rubber Seal - Fixed Rear Door Window, Replace
- Replace luggage compartment lid weatherstrip
- Replace roof frame additional weatherstrip - L69
- Repair Instructions
- Outside Handle
- Lock Cylinder
- Repair Instructions
- Repair Instructions
- Glass, Window Guides, Window Winders
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Warnings, Disclaimers, Safety
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electrically Adjustable Mirrors
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 Symptom Chart/Customer Complaints
- B-003 No Matching Customer Complaint
- B-004 Complaint: Interior Mirror
- B-005 Complaint: Outside Mirror, Driver Door
- B-006 Complaint: Outside Mirror, Front Passenger Door
- B-007 Check: Electrochromatic Inside Mirror
- B-008 Check: Driver Door Outside Mirror Adjustment
- B-009 Check: Passenger Door Outside Mirror Adjustment
- B-010 Check: Driver Door Outside Mirror Heating
- B-011 Check: Passenger Door Outside Mirror Heating
- B-012 Check: Driver Door Mirror Folding/Unfolding
- B-013 Check: Passenger Door Mirror Folding/Unfolding
- C-xx Fault Isolation Procedures
- C-001 Electrochromatic Interior Mirror Circuit
- C-002 Driver Side Mirror Circuit
- C-003 Passenger Side Mirror Circuit
- C-004 Driver Outside Mirror Heating Circuit
- C-005 Front Passenger Outside Mirror Heating Circuit
- C-006 Driver Outside Mirror Folding Circuit
- C-007 Front Passenger Outside Mirror Folding Circuit
- C-008 System Status Information
- Electrically Adjustable Mirrors
- Diagnostic Procedures
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Poor Finish
- Schematic and Routing Diagrams
- Circuit Diagram
- Sash Window
- Repair Instructions
- Replace sash window of front door - L48 / L35 / L69 / L70
- Replace outer window channel seal (front door) - L08 / L35 / L48 / L69 / L70
- Replace inner window channel seal (front door) - L48 / L35 / L70 / L69
- Replace outer window channel seal (rear door)
- Replace window channel seal inner (back door)
- Replace sash window guide (guide rail) (front door) - L35 / L48 / L70 / L69
- Replace sash window guide (front door) - L35 / L48 / L70 / L69
- Replace sash window (rear door)
- Rear sash window (guide rail) (rear door), replace
- Replace door sash window guide (rear door)
- Replace window winder - driver's side (front door) - L35/L48
- Replace mechanical window actuation on rear door
- Replace window actuation on rear door (electric actuation)
- Replace front door sash window - L08
- Replace inner window channel seal (front door) - L08
- Replace sash window guide (guide rail) - driver's side (front door) - L08
- Replace the door's sash window guide (front door) - L08
- Replace the door's window actuation (front door) - L08
- Replace the door's front sash window (front door) - L67
- Replace front sash window guide of the door (front door) - L67
- Replace outer window channel seal (front door) - L67
- Replace inner window channel seal (front door) - L67
- Adjust front sash window - L67
- Adjust rear sash window - L67
- Buffer - Front Window Guide Rail, Replace
- Repair Instructions
- Rear Screen
- Inner Rear View Mirror
- Repair Instructions
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Leaks
- Smoke, Odour, Fumes
- Schematic and Routing Diagrams
- Circuit Diagram
- Tailgate Screen
- Rear Quarter Window
- Window (Fixed Type)
- Repair Instructions
- Windscreen
- Repair Instructions
- Windscreen, remove, install or replace
- Rain sensor cover, replace
- Panorama screen, remove, install or replace - L08
- Replace rear seat frame - left side - L35 (adjustable rear seat bench)
- Replace sun protection for panorama glass - L08
- Replace sun blind panel operating handle - L08
- Replace sun blind operating handle (L08)
- Windscreen, remove, install or replace - L67
- Resealing windscreen /panorama glass
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Repair Instructions
- Outside Rear View Mirror
- Repair Instructions
- Electrically actuated outer mirror, replace
- Replace external mirror inner panelling
- Replace mirror face for the outer mirror
- Replace outer panelling of outside mirror
- Replace adjustable outer mirror from the inside (manually)
- Replace gaiter from the inside adjustable outside mirror
- Replace actuator from the inside adjustable outside mirror
- Repair Instructions
- Sliding Roof
- Repair Instructions
- Replace sunroof wind deflector inner panel
- Replace border weatherstrip
- Replace sunroof wind deflector - L35 / L48
- Replace wind deflector swing-out arm - L35 / L48
- Replace border edge weatherstrip - L35 (with adjustable rear seats)
- Replace border weatherstrip - L35 (without adjustable rear seats)
- Replace border weatherstrip - L48
- Replace shifting gate assembly for sunroof - Both sides - L35 / L48
- Replace front water drain hose actuation unit - L69
- Replace water drain hose actuation unit, rear - L69
- Replace glass sunroof assembly - L69
- Replace glass sunroof cover - L69
- Adjust glass cover - L69
- Replace sun protection for sunroof - L69
- Adjust front of folding roof - L67
- Emergency opening of closed folding roof - L67
- Replace glass cover panel - L69
- Replace sunroof wind deflector - L69
- Sunroof Water Guide Plate, Replace - L69
- Description and Operation
- Special Tools and Equipment
- Schematic and Routing Diagrams
- Circuit Diagram
- Operating Unit
- Repair Instructions
- Replace front water drain hose actuation unit - L48 / L35
- Replace water drain hose actuation unit, rear - L48
- Replace glass sunroof assembly - L35 / L48
- Replace water drain hose actuation unit, rear - L35
- Glass Sunroof - Replace Entirely - L35 (with adjustable rear bench seat)
- Glass Sunroof - Replace Entirely - L35 (without adjustable rear bench seat)
- Glass Sunroof - Replace Entirely - L48
- Repair Instructions
- Glass Panel
- sunblind
- Repair Instructions
- Trim Strips, Lettering, Coverings
- Repair Instructions
- Replace protective trim strip for door (front door) - L48 / L35 / L70
- Replace protective trim strip for rear door - L48
- Replace protective trim strip for front trim
- Replace protective trim strip for rear panelling - L48
- Replace tailgate trim strip/ wheel shield - L48
- Replace tailgate trim strip/ wheel shield - L35 / L70
- Car roof cover strip, Replace
- Cover for Roof Luggage Carrier Fastening Holes, Replace
- Replace protective trim strip for door (front door) - L08
- Replace protective trim strip for rear door - L35
- Replace protective trim strip for rear quarter panel - L08
- Replace protective trim strip for rear panelling - L35 / L70
- Replace protective trim strip for rear door - L08
- Replace tailgate trim strip/ wheel shield - L08
- Replace lettering for tailgate - L48
- Replace lettering for tailgate - L35
- Replace lettering for tailgate - L08
- Panel - replace outer sill
- Replace roof railing L35
- Install Parkpilot sensor in protective trim strip (model L 08)
- Replace company emblem
- Replace protective trim strip for door (front door) - L67
- Replace protective trim strip for rear quarter panel - L67
- Replace company sign - L67
- Replace luggage compartment lid reflector, side - L67
- Replace decorative panel for luggage compartment lid - L67
- Replace lettering - tailgate - L70
- Replace protective trim strip for door (front door) - L69
- Replace protective trim strip for rear door - L69
- Replace protective trim strip for rear panelling - L69
- Replace decorative panel for luggage compartment lid - L69
- Replace lettering for luggage compartment lid - L69
- Component Locator
- Specifications
- Special Tools and Equipment
- Repair Instructions
- Seats, Upholstery, Inner Trim Panels
- Repair Instructions
- Replace cover for front door inside handle
- Replace cover for rear door inside handle
- Replace one guide rail, flexible load compartment transport safety equipment - L35
- Replace shift lever / selector lever panel
- Replace microphone cover of handsfree system
- Positioning inner panelling - L67
- Positioning inner panelling - L69
- Component Locator
- Specifications
- Special Tools and Equipment
- Other Information
- Loading Compartment Cover
- Repair Instructions
- Replace holding socket for load compartment cover - L48
- Replace cover for load compartment - middle - L08 / L48
- Replace cover for load compartment, side - L48
- Replace cover for load compartment, side - L08
- Replace retaining strap for load compartment cover
- Replace holding socket for load compartment cover - L08
- Replace cover for load compartment - center (L35)
- Fastening Clip - Load Compartment Cover, Replace
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Repair Instructions
- Ash Tray
- Luggage Retaining Net
- Handle
- Glove Box
- Roof Inner Trim Panel, Sun Shield
- Repair Instructions
- Replace moulded headlining - L48
- Sun visor, replace
- Replace moulded headlining - L35 (with adjustable rear seats)
- Replace moulded headlining - L35 (without adjustable rear seats)
- Replace moulded headlining - L08
- Replace moulded headlining (panorama glass) - L08
- Replace sun visor support (except L67)
- Replace sun visor cover - L08
- Replace sun visor support - L67
- Replace front moulded headlining - L67
- Replace rear moulded headlining - L67
- Replace moulded headlining - L70
- Moulded Headlining for Sunroof, Replace - L48
- Replace moulded headlining - L69
- Replace moulded headlining (sunroof) - L69
- Replace moulded headlining panel
- Repair Instructions
- Instrument Panel Upholstery
- Repair Instructions
- Replace instrument panel padding
- Replace instrument panel padding panel
- Replace right instrument panel padding panel
- Replace lower instrument panel padding panel
- Replace lower instrument panel padding moulding
- Replace defroster channel panel
- Bracket for Lower Instrument Panel Padding, Replace - Right Side
- Bracket for Lower Instrument Panel Padding, Replace - Left Side
- Repair Instructions
- Luggage Compartment Mat
- Head Rest
- Repair Instructions
- Guide Sleeve, Head Restraint - Front Seat, Standard, Remove and Install
- Replace head restraint
- Active head restraint assembly, Replace
- Guide sleeves for active head restraint, Replace
- Bearing, Mountings for Front Seat Head Restraint, Replace
- Replace centre rear seat head restraint
- Guide Sleeves for Head Restraint - center, Replace
- Replace rear seat head restraint - L67
- Replace roll bat (not deployed) - L67
- Repair Instructions
- Centre Console
- Repair Instructions
- Rear Seat
- Repair Instructions
- Replace rear seat - L08 / L35 / L48 / L70
- Remove and install or replace rear seat backrest - L08 / L35 / L48 / L70
- Replace rear seat upholstery covering (one-piece)
- Replace rear seat backrest pad - (40 percent parting)
- Replace rear seat backrest pad - (40 percent parting) - L35 (adjustable rear seat bench)
- Replace rear seat backrest pad (60 percent section) - L08 / L35 / L48
- Replace rear seat backrest pad - (60 percent parting) - L35 (adjustable rear seat bench)
- Replace center rear seat backrest pad
- Seat bench, complete removal and installation or replacement - L35 (slideable seat bench)
- Replace upper lock for rear seat backrest locking - right side (L08 / L35 / L48)
- Replace upper lock for rear seat backrest locking - left side (L08 / L35 / L48)
- Replace upper lock for rear seat backrest lock - center
- Replace actuation unit for rear seat backrest lock - right side (L08 / L35 / L48)
- Replace actuation unit for rear seat backrest lock - left side (L08 / L35 / L48)
- Replace centre rear seat backrest frame
- Replace rear seat frame - left side - L35 (adjustable rear seat bench)
- Center bearing for Rear Seat Backrest, Replace
- Lock (Locking Bolt) for Rear Seat Backrest, Replace - center
- Replace rear seat backrest upholstery covering (40 percent section) - right side (L08 / L35 / L48)
- Replace rear seat backrest upholstery covering (40 percent section) - left side (L08 / L35 / L48)
- Replace rear seat backrest upholstery covering (60 percent section) - L08 / L35 / L48 / L69 / L70
- Replace center rear seat upholstery covering
- Replace rear seat pad (one-piece)
- Replace pad / upholstery covering - left side L35
- Replace rear seat backrest pad - (40 percent parting) - left side
- Replace rear seat frame - left side
- Replace rear seat backrest frame - (40 percent parting)
- Replace rear seat backrest frame - left side (60 percent section) - L08 / L35 / L48
- Replace front seat backrest frame
- Replace rear seat backrest frame - right side
- Replace rear seat upholstery covering - (60 percent parting) - L35 (adjustable rear seat bench)
- Replace rear seat frame - right side - L35 (adjustable rear seat bench)
- Replace rear seat frame - right side - L35 with adjustable rear seat bench
- Replace rear seat frame - left side - L35 with adjustable rear seat bench
- Replace frame for centre rear seat backrest flap (L08 / L35 / L48)
- Replace centre rear seat head restraint
- Guide Sleeves for Head Restraint - Rear Seat, Replace
- Guide Sleeves for Head Restraint - center, Replace
- Replace rear seat longitudinal adjustment handle - center (L35 with adjustable rear seat bench)
- Replace seat backrest adjustment handle
- Replace seat backrest adjustment handle panel
- Replace rear backrest release - right or left side
- Replace center rear seat flap
- Replace rear seat - L67
- Replace seat backrest - L67
- Replace rear seat pad - one piece - L67
- Replace rear seat back pad - one piece - L67
- Replace rear upholstery covering - one piece - L67
- Replace rear seat back upholstery covering - one piece - L67
- Replace armrest for rest seat backrest - L67
- Replace rear seat backrest flap - L67
- Replace frame for center rear seat backrest flap - L67
- Rear Bench Seat Lock, Replace (L08 / L48)
- Rear Bench Seat Lock, Replace - Left Side (L35)
- Rear Bench Seat Lock, Replace - Right Side (L35)
- Replace rear seat - L69
- Replace rear seat backrest upholstery covering - left side (L69)
- Replace rear seat backrest pad - left side (L69)
- Replace rear seat backrest frame - left side (60 percent section) - L69
- Replace frame for center rear seat backrest flap - L69
- Replace upper lock for rear seat backrest lock - left side (L69)
- Replace armrest for rest seat backrest - L69
- Replace rear seat backrest flap - L69
- Replace button for locking rear seat backrest - left side L69
- Remove and install or replace rear seat backrest - L69
- Repair Instructions
- Seat Belt
- Repair Instructions
- Replace front seat belt - L08 / L35 / L48 / 69 / L70
- Seat Belt with Automatic Retractor - Centre Rear Seat, Replace - L48
- Replace rear belt buckle - L48 / L08
- Belt Buckle Tensioner, Replace
- Replace Seat Belt with Automatic Retractor - Rear Seat - L35
- Replace seat belt with reel retractor for center rear seats - L48 / L08
- Replace seat belt with reel retractor for center rear seats - L35
- Replace rear belt buckle - L35
- Seat Belt with Automatic Retractor - Rear Seat, Replace - L08
- Replace front seat belt height adjustment - L35 / L48 / L69
- Replace front seat belt height adjustment - L 08
- Replace rear seat belt height adjustment - L35
- Replace seat belt fastening panel
- Replace top seat belt fastening panel
- Replace seat belt panel (belt guide) at front seat
- Replace rear belt buckle - L67
- Replace seat belt panelling, rear center - L67
- Replace front seat belt - L67
- Seat Belt with Automatic Retractor - Centre Rear Seat, Replace L67
- Guide for B-Pillar Seat Belt, Replace (L08)
- Guide for B-Pillar Seat Belt, Replace (L35 / L48 / L70)
- Sliding Rod for Front Seat Belt - Replace (L67)
- Sliding Rod for Front Seat Belt - Replace (L08)
- Bracket for Opel-Fix Rear Child Seat Safety System - Right Side, Replace (L08 / L48)
- Bracket for Opel-Fix Rear Child Seat Safety System - Right Side, Replace (L35)
- Bracket for Opel-Fix Rear Child Seat Safety System - Left Side, Replace (L08 / L48)
- Bracket for Opel-Fix Rear Child Seat Safety System - Left Side, Replace (L35)
- Replace rear seat belt - L69
- Replace seat belt with reel retractor for centre rear seat - L69
- Replace rear belt buckle - L69
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Excessive Effort, Hard Work
- Corrosion, Rust, Dirt
- Repair Instructions
- Other Inner Trim Panels
- Repair Instructions
- Replace outer window channel seal (front door) - L08 / L35 / L48 / L69 / L70
- Replace inner window channel seal (front door) - L48 / L35 / L70 / L69
- Replace outer window channel seal (rear door)
- Replace window channel seal inner (back door)
- Replace A-pillar inner panelling (upper)
- Replace B-pillar inner panelling (upper) - L35 / L48 / L69 / L70
- Replace B-pillar inner panelling (lower) - L35 / L48 / L69
- Replace C-pillar inner panelling - L48
- Replace lower C-pillar inner panelling - L48
- Replace sill inner panelling - L35 / L48 / L69
- Replace rear quarter panel inner panelling - L48
- Replace inner panelling of the rear panel - L48
- Replace glasses pocket (driver's side)
- Replace external mirror inner panelling
- Replace upper tailgate inner panelling - L48
- Replace lower tailgate inner panelling - L48
- Rain sensor cover, replace
- Replace front door weatherstrip - L48 / L35 / L70 / L69
- Replace rear door weatherstrip - L35 / L48 / L69
- Replace tailgate weather seal - L48
- Replace sill panelling weatherstrip - L48 / L35 / L69
- Replace B-pillar weatherstrip
- Replace roof frame additional weatherstrip - L48
- Replace upper C-pillar inner panelling - L35
- Replace lower C-pillar inner panelling - L35
- Replace D-pillar inner panelling - L35
- Replace rear quarter panel inner panelling - L35
- Replace upper tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace lower tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace tailgate weather strip - L35 / L70
- Replace roof frame additional weatherstrip - L35
- Replace inner window channel seal (front door) - L08
- Replace front inner panelling - L08
- Replace rear quarter panel inner panelling - L08
- Replace inner panelling of the lower rear panel - L35
- Replace inner panelling of the lower rear panel - L08
- Replace upper tailgate inner panelling / luggage compartment cover - L08
- Replace lower tailgate inner panelling / luggage compartment cover L08
- Replace front door rubber seal - L08
- Replace tailgate rubber seal - L08
- Replace sill panelling weatherstrip - L08 / L67
- Replace roof frame additional weatherstrip - L08
- Replace upper B-pillar inner panelling - L08
- Replace upper C-pillar inner panelling - L08
- Replace sill inner panelling - L08
- Replace centre instrument panel speaker panelling
- Replace tailgate inner panelling - side L08
- Replace inside handle for tailgate - L08
- One Floor Mat, Replace
- Replace rear roof frame cover
- Replace load compartment storage box - right side
- Replace load compartment storage box - left side
- Replace luggage compartment lid rubber buffer - L08
- Hook, Load Compartment Guide Rail, Replace
- Replace roof frame cover front - L67
- Replace front outer folding roof inner panelling hinge - L67
- Replace front inner folding roof inner panelling hinge - L67
- Replace A-pillar inner panelling - L67
- Replace C-pillar outer folding roof inner panelling hinge - L67
- Replace C-pillar inner folding roof inner panelling hinge - L67
- Replace folding roof inner C-pillar inner panelling hinge to rear window - L67
- Replace center outer folding roof inner panelling hinge - L67
- Replace center inner folding roof inner panelling hinge - L67
- Replace rear window panelling - L67
- Replace luggage compartment panelling (right side) - L67
- Replace luggage compartment panelling (left side) L67
- Replace luggage compartment panelling (side) cinematic L67 - right side
- Replace luggage compartment panelling (side) cinematic L67 - left side
- Replace front inner panelling of the rear quarter panel - L67
- Replace front inner panelling of the rear quarter panel - top L67
- Replace inner panelling of the rear panel - L67
- Replace upper tailgate inner panelling - L67
- Replace luggage compartment lid lock striker cover - L67
- Replace center outer folding roof inner panelling hinge - L67
- Replace inner luggage compartment lid cover - L67
- Replace sill inner panelling - L67
- Replace upper luggage compartment lid folding roof covering - L67
- Replace luggage compartment lid folding roof covering bracket - L67
- Replace crossmember inner panelling (roll bar) - L67
- Replace folding roof parcel shelf cover, side - left side - L67
- Replace parcel shelf folding roof covering bracket - L67
- Replace limit stop luggage compartment lid folding roof covering - L67
- Replace lock catch panel - L67
- Replace folding roof luggage compartment support - L67
- Replace adapter rails (variable load compartment covering)
- Replace B-pillar inner panelling (lower) - L70
- Replace sill inner panelling - L70
- Replace front inner panelling - L70
- Replace rear quarter panel inner panelling - L70
- Replace inner panelling of the rear panel - L70
- Replace B-pillar outer panelling - L70
- A load compartment lash lug - L70
- Dividing grid, remove, install or replace - L70
- Cover - Luggage Compartment Storage Compartment, Replace (L35)
- Panel - Light Switch Centre, Replace
- Front Panelling End Strip, Replace
- Fuse Box Cover, Replace
- Radio Aperture Storage Compartment, Replace
- Cover for Centre Console Fastening Bolt, Replace
- Cover for Sun Blind Bowden Cable, Replace - L08
- Info Display Housing, Replace
- Replace upper C-pillar inner panelling - right side - L69
- Replace upper C-pillar inner panelling - left side - L69
- Replace the lower C-pillar inner panelling - right side - L69
- Replace the lower C-pillar inner panelling - left side - L69
- Replace parcel shelf - L69
- Replace inner panelling of the rear panel - L69
- Replace rear panel inner panelling - passenger side - L69
- Replace rear panel inner panelling - driver's side - L69
- Replace inner luggage compartment lid carpeting - L69
- Replace emergency release of luggage compartment lid lock - L69
- Replace holding socket for luggage compartment mat - L69
- Replace luggage compartment lid rubber buffer - L69
- Replace luggage compartment panelling (side) - L69
- Replace folding roof hinge hydraulic line guide inner panelling
- Repair Instructions
- Carpet
- Repair Instructions
- Replace carpet - complete - L48
- Replace luggage compartment mat - L35
- Replace load compartment carpet - L08
- One Floor Mat, Replace
- Replace carpet - complete (with adjustable rear seats) - L35
- Replace carpet - complete (without adjustable rear seats) - L35
- Replace carpet - complete - L08
- Replace carpet - complete - L67
- Replace carpet - complete - L70
- Replace carpet - complete - L69
- Repair Instructions
- Door Inner Trim Panel
- Repair Instructions
- Replace inner window channel seal (front door) - L48 / L35 / L70 / L69
- Replace window channel seal inner (back door)
- Replace front inner panelling - L48 / L35 / L70 / L69
- Replace rear door inner panelling - L35 / L48 / L69
- Replace inner window channel seal (front door) - L08
- Replace door inner panelling (front door) - L08
- Replace the door's inner panelling (front door) - L67
- Repair Instructions
- Rear End Trim Panel, Rear Window Shelf
- Repair Instructions
- Replace inner panelling of the rear panel - L48
- Replace upper tailgate inner panelling - L48
- Replace lower tailgate inner panelling - L48
- Replace upper tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace lower tailgate inner panelling / luggage compartment cover - L35 / L70
- Replace inner panelling of the lower rear panel - L35
- Replace inner panelling of the lower rear panel - L08
- Replace upper tailgate inner panelling / luggage compartment cover - L08
- Replace lower tailgate inner panelling / luggage compartment cover L08
- Replace tailgate inner panelling - side L08
- Replace inside handle for tailgate - L08
- Replace parcel shelf - L67
- Adjust roll bar panelling - L67
- Repair Instructions
- Front Seat
- Repair Instructions
- Front seat with front seat backrest, remove and install
- Backrest - Front Seat, Remove and Install
- Handle for seat height adjustment, Replace
- Replace front seat upholstery covering - L08 / L35 / L48 / L67 / L69 / L70
- Replace front seat backrest upholstery covering - L08 / L35 / L48 / L67 / L69 / L70
- Height Adjustment for Front Seat, Replace
- Remove and install adjuster handle of the front seat driving fitting
- Replace Bowden cable for front seat backrest lock - L08/L67/L70
- Replace lever for front seat backrest - L08/L67/L70
- Replace front seat backrest lock lever panel - L08
- Replace front seat panel
- Front Seat Panel (Inside), Replace
- Replace front seat upholstery covering (OPC sports seat)
- Replace front seat backrest upholstery covering (OPC sports seat)
- Front Seat Pad, Replace (OPC sports seat)
- Front seat backrest, replace (OPC sports seat )
- Replace seat occupancy detection mat
- Replace front seat pad - L08 / L35 / L48 / L67 / L69 / L70
- Replace rear seat pad upholstery covering - right side
- Front Seat Backrest Pad, Replace
- Replace outer front seat guide rail cover
- Replace star grip of front seat reclining control
- Replace lumbar support panel (manually)
- Front Seat Armrest, Replace
- Sensor Mat, Seat Belt Fastened Detection, Replace
- Seat Spring Mat, Front Seat, Replace
- Trim Box Recess, Front Seat, Replace
- Trim Box Panel, Front Seat, Replace
- Panelling, Front Seat Backrest, Replace
- Brackets, Opel-FIX Child Seat Safety System, Replace
- Front Backrest Wire Mat, Replace
- Front Seat Backrest Connecting Rod, Replace
- Repair Instructions
- Load securing device, front seat
- Repair Instructions
- Repair Instructions
- Airbag
- Repair Instructions
- Non-activated airbag driver's side, replace
- Non-activated airbag passenger's side, replace
- Replace side airbag (not deployed) (front seat)
- Replace side airbag sensor - L35 / L48 / L69 / L70
- Replace airbag sensor (upper front) - driver's side
- Replace airbag sensor (upper front) - passenger's side
- Airbag control unit, replace
- Replace side airbag sensor - L08
- Replace seat occupancy detection mat
- Replace airbag sensor (upper front) - center
- Replace side airbag sensor - L67
- Replace airbag contact unit
- Replace Curtain Airbag (not deployed) - L48 from MJ 2007
- Replace Curtain Airbag (repair airbag) (not deployed) - L48 from MJ 2007
- Replace Curtain Airbag (not deployed) - L35 from MJ 2007
- Replace Curtain Airbag (repair airbag) (not deployed) - L35 from MJ 2007
- Replace Curtain Airbag (not deployed) - L08 from MJ 2007
- Replace Curtain Airbag (repair airbag) (not deployed) - L08 from MJ 2007
- Replace Curtain Airbag fastening clip - from MJ 2007
- Specifications
- Special Tools and Equipment
- Airbag MRS (Temic)
- Schematic and Routing Diagrams
- Airbag SDM-33 (Temic)
- Diagnostic Information and Procedures
- Diagnostic Procedures
- SDM (Airbag)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- C-001 Airbag Control Unit not Reusable
- C-002 Driver Airbag (Stage 1) Circuit
- C-003 Driver Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-004 Driver Airbag (Stage 2) Circuit
- C-005 Driver Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-006 Side Airbag Driver Circuit
- C-007 Driver Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-008 Seat Belt Pretensioner Driver Circuit
- C-009 Driver Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-010 Curtain Airbag Driver Circuit
- C-011 Driver Curtain Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-012 Passenger Airbag (Stage 1) Circuit
- C-013 Passenger Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-014 Passenger Airbag (Stage 2) Circuit
- C-015 Passenger Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-016 Side Airbag Passenger Circuit
- C-017 Passenger Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-018 Seat Belt Pretensioner Passenger Circuit
- C-019 Passenger Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-020 Curtain Airbag Passenger Circuit
- C-021 Passenger Curtain Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-022 Co-Driver Seat Recognition Sensor Circuit
- C-023 Front Impact Sensor Circuit
- C-024 Side Airbag Sensor Driver Circuit
- C-025 Side Airbag Sensor Passenger Circuit
- C-026 Control Unit Hard- and Software
- C-027 Control Unit Hard- and Software 1
- C-028 Driver Seat Belt Buckle Sensor Circuit
- C-029 Front Passenger Seat Belt Buckle Sensor Circuit
- SDM (Airbag) (Convertible)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- C-xx Fault Isolation Procedures
- C-001 Airbag Control Unit not Reusable
- C-002 Driver Airbag (Stage 1) Circuit
- C-003 Driver Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-004 Driver Airbag (Stage 2) Circuit
- C-005 Driver Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-006 Side Airbag Driver Circuit
- C-007 Driver Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-008 Seat Belt Pretensioner Driver Circuit
- C-009 Driver Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-010 Left Rollover Bar Circuit
- C-011 Left Rollover Bar Squib Circuit (Shorted to Other Squib Circuit)
- C-012 Passenger Airbag (Stage 1) Circuit
- C-013 Passenger Airbag Squib Circuit (Stage 1) (Shorted to Other Squib Circuit)
- C-014 Passenger Airbag (Stage 2) Circuit
- C-015 Passenger Airbag Squib Circuit (Stage 2) (Shorted to Other Squib Circuit)
- C-016 Side Airbag Passenger Circuit
- C-017 Passenger Side Airbag Squib Circuit (Shorted to Other Squib Circuit)
- C-018 Seat Belt Pretensioner Passenger Circuit
- C-019 Passenger Pretensioner Squib Circuit (Shorted to Other Squib Circuit)
- C-020 Right Rollover Bar Circuit
- C-021 Right Rollover Bar Squib Circuit (Shorted to Other Squib Circuit)
- C-022 Co-Driver Seat Recognition Sensor Circuit
- C-023 Front Impact Sensor Circuit
- C-024 Side Airbag Sensor Driver Circuit
- C-025 Side Airbag Sensor Passenger Circuit
- C-026 Control Unit Hard- and Software
- C-027 Control Unit Hard- and Software 1
- C-028 Driver Seat Belt Buckle Sensor Circuit
- C-029 Front Passenger Seat Belt Buckle Sensor Circuit
- SDM (Airbag)
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Repair Instructions
- Trailer Hitch
- Repair Instructions
- Replace trailer hitch - L48/L70
- Replace trailer hitch - L35
- Replace trailer hitch - L08
- Ball Head of Detachable Trailer Hitch, Replace
- Fastening points of the trailer hitch - L08
- Fastening points of the trailer hitch tow operation - L35
- Fastening points of the trailer hitch - L48
- Pocket for Ball Head of Detachable Trailer Hitch, Replace
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Loose, Missing, Broken
- Repair Instructions
- Folding roof
- Repair Instructions
- Replace rear window console - L67
- Replace parcel shelf on rear window - L67
- Replace rear window centering - L67
- Replace front folding roof - L67
- Replace folding roof center - L67
- Replace folding roof C-pillar - L67
- Replace lower luggage compartment lid folding roof covering flap - L67
- Replace upper water drain hose of the rear window - L67
- Replace lower water drain hose of the rear window - L67
- Replace folding roof hydraulic cylinder lock - L67
- Replace luggage compartment lid hydraulic pipeline (flow / return) - right side - L67
- Replace luggage compartment lid hydraulic pipeline (flow / return) - left side - L67
- Replace lock cylinder hydraulic pipeline (flow / return) - right side - L67
- Replace lock cylinder hydraulic pipeline (flow / return) -left side -L67
- Replace folding roof hydraulic unit - L67
- Replace luggage compartment lid hinges (screwed in) L67 - left side
- Replace luggage compartment lid hinges (screwed in) L67 - right side
- Adjust folding roof center - L67
- Adjust folding roof rear window - L67
- Adjust folding roof C-pillar - L67
- Parcel shelf flap - align or adjust - L67
- luggage compartment lid flap - align or adjust - L67
- Parcel shelf - align or adjust - L67
- Adjust luggage compartment lid functioning parts and gap - L67
- Luggage compartment lid lock - align or adjust - L67
- Luggage compartment lid lock guide striker - align or adjust - L67
- Hydraulic cable routing - L67
- Hydraulic Cylinder For Folding Roof Actuation Mechanism, Replace
- Replace folding roof hydraulic line (supply and return)
- Replace folding roof hinge hydraulic line guide inner panelling
- Specifications
- Special Tools and Equipment
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Retractable Hardtop - Can not be closed
- Folding Roof, Easy Load - Does not stay in load position
- Folding Roof, Easy Load - Does not stay in load position
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Leaks
- Folding Roof, Easy Load - Does not stay in load position
- Folding Roof, Easy Load - Does not stay in load position
- Misaligned
- Folding roof, complete
- Repair Instructions
- Measure the roof beometric points of the body - L67
- Replace folding roof completely - L67
- Replace steel folding roof protective blind - L67
- Replace parcel shelf hydraulic cylinder - L67
- Replace luggage compartment lid hydraulic cylinder - right side - L67
- Replace luggage compartment lid hydraulic cylinder - left side - L67
- Replace folding roof control device - L67
- Replace folding roof hinge, left side - L67
- Replace folding roof hinge, right side - L67
- Replace folding lock linkage - L67
- Replace connector linkage for folding roof lock - L67
- Replace folding roof lock linkage - L67
- Replace folding roof lock catch - L67
- Folding roof emergency operation - L67
- Check folding roof is sealed - L67
- Check hydraulic pump level and correct (L67)
- Folding roof shims - L67
- Overview of fitting tolerances (model L 67)
- Rapid measuring method
- Replace roll bar (deployed) - L67
- Replace roll bar trigger unit - L67
- Specifications
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Repair Instructions
- Luggage Compartment Lid
- Repair Instructions
- Parcel shelf flap - align or adjust - L67
- luggage compartment lid flap - align or adjust - L67
- Parcel shelf - align or adjust - L67
- Adjust luggage compartment lid functioning parts and gap - L67
- Luggage compartment lid lock - align or adjust - L67
- Luggage compartment lid lock guide striker - align or adjust - L67
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Repair Instructions
- Repair Instructions
- Technical Service Bulletins
- D Heating, Ventilation, Air Conditioning (HVAC)
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Heating, Ventilation and Air Conditioning System
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 Diagnostic System Check
- B-002 Symptom Chart/Customer Complaints
- B-003 No Matching Customer Complaint
- B-004 Complaint: Blower Passenger Compartment
- B-005 Complaint: Temperature Passenger Compartment
- B-006 Complaint: Rear Window Heating
- B-007 Complaint: Air Distribution
- B-008 Complaint: Air Recirculation
- B-009 Fuse Check 1
- B-010 Fuse Check 2
- B-011 Fuse Check 3
- B-012 Fuse Check 4
- B-013 Fuse Check 5
- B-014 Fuse Check 6
- B-015 Fuse Check 7
- B-016 Fuse Check 8
- B-017 Fuse Check 9
- B-018 Check: Signal Air Conditioning ON
- B-019 Check: Air Conditioning System Cut-Off
- B-020 Check: Heating Blower
- B-021 Check: Compressor Clutch
- B-022 Check: Pressure Sensor Signal
- B-023 Check: Coolant Circuit
- B-024 Mechanical Function Check
- B-025 Check: Air Flow Temperature
- B-026 Check: Air Conditioning System Function
- B-027 Check: Refrigerant Circuit
- C-xx Fault Isolation Procedures
- C-001 Blower Heating Circuit
- C-002 Function-Group Mixed Air Flap
- C-003 Function-Group Air Distribution
- C-004 Air Recirculation Flap Motor Circuit
- C-005 Rear Window Heater Input Signal
- C-006 Rear Window Heater Circuit
- C-007 Back Window Heating Telltale Circuit
- C-008 Air Conditioning System Information Switch Circuit
- C-009 Pressure Sensor Circuit
- C-010 Air Conditioning System Compressor Circuit
- C-011 Function-Group Ripped V-Belt
- C-012 Function-Group Refrigerant Lines
- C-013 Function-Group Condenser
- C-014 Function-Group Refrigerant Circuit, High and Low Pressure Side
- C-015 Mechanical Function
- C-016 System Status Information
- Heating, Ventilation and Air Conditioning System
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Electronic Temperature Control
- Seat Heating Systems
- Schematic and Routing Diagrams
- Circuit Diagram
- Electric Front Seat Heating
- Schematic and Routing Diagrams
- ECC Electronic Climate Control
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ECC/SAC (Electronic Climate Control)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Blower Passenger Compartment
- B-007 Complaint: Temperature Passenger Compartment
- B-008 Complaint: Rear Window Heating
- B-009 Complaint: Air Distribution
- B-010 Complaint: Air Recirculation
- B-011 ACTUATOR TEST
- B-012 ECU Control
- B-013 Fuse Check 1
- B-014 Fuse Check 2
- B-015 Fuse Check 3
- B-016 Check: Pressure Sensor Signal
- B-017 Check: Coolant Circuit
- B-018 Check: Air Conditioning System Function
- B-019 Check: Signal Air Conditioning ON
- B-020 Mechanical Function Check
- B-021 Check: Stepper Motor Blender
- B-022 Check: Refrigerant Circuit
- B-023 Programming ECC
- B-024 Programming: Variant Configuration
- B-025 Check: Engine Control Unit Communication
- B-026 Programming Instrument
- B-027 Programming ECM
- B-028 Electrical Function Check: Dimmer-Instrument Illumination
- B-029 Check: Outside Temperature Sensor
- B-030 Check: Distance Signal
- B-031 Trouble Codes: Check 1
- B-032 Trouble Codes: Check 2
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 1
- C-003 Engine Communication Circuit
- C-004 Air Conditioning Compressor Stroke Control Circuit
- C-005 Outside Temperature Sensor Circuit
- C-006 Interior Temperature Sensor Circuit
- C-007 Solar Sensor Circuit
- C-008 Air Quality Sensor Circuit
- C-009 Evaporator Temperature Sensor Circuit
- C-010 Engine Independent Heating Circuit
- C-011 Vehicle Speed Information Circuit
- C-012 Blower Heating Circuit
- C-013 Stepper Motor Blender Circuit
- C-014 Stepper Motor Air Distribution Circuit
- C-015 Air Distribution Flap Stepper Motor Calibration Switch Circuit
- C-016 Air Recirculation Flap Motor Circuit
- C-017 Air Outlet Sensor Footwell Circuit
- C-018 Air Outlet Sensor Interior Circuit
- C-019 Function-Group Ripped V-Belt
- C-020 Function-Group Refrigerant Lines
- C-021 Function-Group Condenser
- C-022 Function-Group Refrigerant Circuit, High and Low Pressure Side
- C-023 Control Panel Circuit
- C-024 Mechanical Function
- ECC/SAC (Electronic Climate Control)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Air Conditioning Control Unit
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Insufficient Heat, Cooling
- Technical Service Bulletins
- Compressor
- Repair Instructions
- Motors
- Switches
- Repair Instructions
- Valves
- Repair Instructions
- Coolant Temperature Sensor
- Outside Temperature Sensor
- Repair Instructions
- Diagnostic Information and Procedures
- SAC Semi Automatic Climate Control
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Schematic and Routing Diagrams
- E Front Wheel Suspension, Wheels and Tyres
- Repair Instructions
- Intermediate Shaft, Replace
- Replace intermediate shaft bearing
- Foreword
- Contents
- Introduction
- What is chassis alignment?
- What is the purpose of chassis alignment?
- When is a chassis alignment required?
- Chassis geometry
- Steering trapezium
- Axis of symmetry
- Geometric driving axis
- Wheel centre plane
- Wheel contact point
- Driving axis angle
- Ride height
- Repair Instructions|Track
- Repair Instructions|Toe
- Toe variation
- Repair Instructions|Camber
- Repair Instructions|Castor
- Kingpin inclination
- Offset radius
- Straight-ahead position
- Maximum lock angle (steering angle)
- Wheel offset
- Wheelbase
- Wheel base difference
- Track difference
- Axle offset
- Lateral offset
- Development of the alignment devices
- Electronic alignment devices / Suspension alignment computer
- Requirements at the measurement point
- Front and rear axle designs
- Axle constructions - front axle
- Axle constructions - rear axle
- Measurement process axle alignment
- 2-wheel measurement without reference to the rear axle
- 2-wheel measurement with reference to the rear axle
- 4-wheel measurement
- Chassis alignment equipment
- Beissbarth
- Repair Instructions|Hunter
- Repair Instructions|Hofmann
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Loose, Missing, Broken
- Chip, Crack
- Corrosion, Rust, Dirt
- Electronic Ride Control
- Repair Instructions
- Illustration - Continuous damping control system (CDC)
- Removing and installing CDC spring strut with shock absorber
- Replace rear CDC body sensor
- Replace right front CDC body sensor
- Replace left front CDC body sensor
- Replace CDC spring strut sensor
- CDC Control Unit (LHD), Replace
- CDC Control Unit Bracket (LHD), Replace
- CDC Control Unit (RHD), Replace
- CDC Control Unit Bracket (RHD), Replace
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- CDC (Continuous Damping Control)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Suspension Damping
- B-007 ACTUATOR TEST
- B-008 Check: Steering Angle Sensor
- B-009 Distance Signal Check
- B-010 Trouble Codes: Check 1
- B-011 Check: Wheel Speed Sensors
- B-012 Check: Instrument
- B-013 Check: Pressure Sensor Signal
- B-014 Check: Brake Light Switch Signal
- B-015 Trouble Codes: Check 2
- B-016 Trouble Codes: Check 3
- C-xx Fault Isolation Procedures
- C-001 Sensor Voltage Supply Circuit
- C-002 Front Left Wheel Acceleration Sensor Circuit
- C-003 Front Right Wheel Acceleration Sensor Circuit
- C-004 Front Left Body Acceleration Sensor Circuit
- C-005 Front Right Body Acceleration Sensor Circuit
- C-006 Rear Body Acceleration Sensor Circuit
- C-007 Front Left Solenoid Circuit
- C-008 Front Right Solenoid Circuit
- C-009 Rear Left Solenoid Circuit
- C-010 Rear Right Solenoid Circuit
- C-011 Control Unit Hard- and Software 1
- C-012 Control Unit Hard- and Software 2
- C-013 Control Unit Hard- and Software 3
- C-014 Control Unit Hard- and Software 4
- CDC (Continuous Damping Control)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Repair Instructions
- Repair Instructions
- F Rear Axle and Rear Wheel Suspension
- Repair Instructions
- Illustration of Rear Axle (Vehicles with Drum Brake)
- Illustration of Rear Axle (Vehicles with Disc Brake)
- Foreword
- Contents
- Introduction
- What is chassis alignment?
- What is the purpose of chassis alignment?
- When is a chassis alignment required?
- Chassis geometry
- Steering trapezium
- Axis of symmetry
- Geometric driving axis
- Wheel centre plane
- Wheel contact point
- Driving axis angle
- Ride height
- Repair Instructions|Track
- Repair Instructions|Toe
- Toe variation
- Repair Instructions|Camber
- Repair Instructions|Castor
- Kingpin inclination
- Offset radius
- Straight-ahead position
- Maximum lock angle (steering angle)
- Wheel offset
- Wheelbase
- Wheel base difference
- Track difference
- Axle offset
- Lateral offset
- Development of the alignment devices
- Electronic alignment devices / Suspension alignment computer
- Requirements at the measurement point
- Front and rear axle designs
- Axle constructions - front axle
- Axle constructions - rear axle
- Measurement process axle alignment
- 2-wheel measurement without reference to the rear axle
- 2-wheel measurement with reference to the rear axle
- 4-wheel measurement
- Chassis alignment equipment
- Beissbarth
- Repair Instructions|Hunter
- Repair Instructions|Hofmann
- Component Locator
- Rear Axle Front Wheel Drive
- Repair Instructions
- Illustration of Rear Axle (Vehicles with Drum Brake)
- Illustration of Rear Axle (Vehicles with Disc Brake)
- Chassis Alignment
- Rear Axle, Remove and Install
- Replace rear axle
- Special tools: rear axle, rear axle suspension
- Sealing, lubricating and locking materials - rear axle, rear wheel suspension
- Semi-independent suspension Astra-G, Astra-H, Zafira-A, Zafira-B - rear axle
- Adjustment instructions Astra-H, Zafira-B
- Component Locator
- Specifications
- Sealing, lubricating and locking materials - rear axle, rear wheel suspension
- Recommended torque values - rear axle, rear wheel suspension
- Foreword to Wheel Alignment Values for Model Year 2008
- Survey of Wheel Alignment Values for Model Year 2008
- Wheel Alignment Values for Astra-H
- Wheel Alignment Values for OPC and CNG vehicles
- Special Tools and Equipment
- Schematic and Routing Diagrams
- Circuit Diagram
- Damping Bushings
- Repair Instructions
- Rear Wheel Hub
- Rear Springs
- Repair Instructions
- Shock Absorbers
- Repair Instructions
- Technical Service Bulletins
- Repair Instructions
- Repair Instructions
- H Brakes
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Front Wheel Brake
- Repair Instructions
- Illustration of Brake System
- Brake Fluid, Change
- Bleed brake system and check for leaks
- Brake Hose - Front, Left or Right, Remove and Install
- Special Service Tools
- Technical Data - Sealants, Lubricants and Locking Compounds
- Technical Data - Checking and Adjustment Values - Brakes
- Technical Data - Brake Fluid
- Technical Data - Front Wheel Brake
- Recommended Torque Values - Brakes
- Component Locator
- Specifications
- Special Tools and Equipment
- Cover Plate
- Repair Instructions
- Brake Pads
- Brake Caliper
- Brake Disk
- Repair Instructions
- Rear Wheel Brake
- Repair Instructions
- Illustration of Brake System
- Brake Fluid, Change
- Bleed brake system and check for leaks
- Rear Brake Hose, Left or Right, Replace
- Special Service Tools
- Technical Data - Sealants, Lubricants and Locking Compounds
- Technical Data - Checking and Adjustment Values - Brakes
- Technical Data - Brake Fluid
- Technical Data - Rear Wheel Brake - Disc Brake
- Recommended Torque Values - Brakes
- Component Locator
- Specifications
- Special Tools and Equipment
- Cover Plate
- Repair Instructions
- Brake Anchor Plate
- Brake Shoes
- Brake Pads
- Brake Caliper
- Brake Disk (Disk Hub)
- Brake Drum (Drum Hub)
- Repair Instructions
- Service Brake, Parking Brake
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Service Brake Mechanism
- Repair Instructions
- Parking Brake Mechanism
- Repair Instructions
- Parking Brake, Adjust
- Parking Brake Lever, Remove and Install
- Parking Brake Cable - Front, Remove and Install
- Centre Parking Brake Cable, Remove and Install (Vehicles with Drum Brakes)
- Parking Brake Cable - Centre, Remove and Install (Vehicle with Disc Brakes)
- Rear Parking Brake Cable, Remove and Install
- Parking Brake Control Indicator Switch, Replace
- Repair Instructions
- Handbrake cover
- Brake Hydraulics, Brake Lines
- Repair Instructions
- Specifications
- Special Tools and Equipment
- Brake Hoses
- Brake Servo
- Repair Instructions
- Specifications
- Brake Master Cylinder
- Repair Instructions
- Brake Lines for Brake Master Cylinder, Remove and Install (Vehicles with ESP)
- Brake Fluid Reservoir, Replace (LHD)
- Brake Fluid Reservoir, Replace (RHD)
- Brake Fluid Level Sensor, Remove and Install
- Brake Master Cylinder, Replace (LHD)
- Brake Master Cylinder, Replace (RHD)
- Technical Data - Brake Master Cylinder
- Specifications
- Repair Instructions
- Wheel Brake Cylinder
- Repair Instructions
- Vacuum Hose
- Repair Instructions
- ABS MK60 ESP
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ABS/TC/ESP (Vehicle Dynamic System)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Antilock Brake System
- B-007 ACTUATOR TEST
- B-008 Fuse Check 1
- B-009 Check: Functionality of Adjacent Systems
- B-010 Check: Engine
- B-011 Distance Signal Check
- B-012 Check: Wheel Speed Sensors
- B-013 Check: Instrument
- B-014 Check: Anti-Lock Brake System
- B-015 Check: Steering Angle Sensor Calibration
- B-016 Check: Yaw Rate Sensor Calibration
- B-017 Check: Reverse Gear Signal
- B-018 Trouble Codes: Check 1
- C-xx Fault Isolation Procedures
- C-001 Front Left Wheel Sensor Circuit
- C-002 Front Right Wheel Sensor Circuit
- C-003 Rear Left Wheel Sensor Circuit
- C-004 Rear Right Wheel Sensor Circuit
- C-005 Wheel Sensor Circuits
- C-006 Pressure Sensor Circuit
- C-007 Yaw Rate Sensor Circuit
- C-008 Steering Angle Sensor Circuit
- C-009 Solenoid Valve Circuit
- C-010 Return Pump Circuit
- C-011 ABS Communication Circuit
- C-012 Engine Communication Circuit
- C-013 Instrument Communication Circuit
- C-014 Transmission Communication Circuit
- C-015 Gear Recognition Circuit
- C-016 ESP On/Off Key Circuit
- C-017 Sport Program Switch LED Circuit
- ABS/TC/ESP (Vehicle Dynamic System)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Speed Sensor
- Repair Instructions
- Electronic Control Unit
- Hydraulic Modulator
- Yaw Rate/Acceleration Sensor
- Repair Instructions
- ABS MK70
- Repair Instructions
- Component Locator
- Specifications
- Special Tools and Equipment
- Diagnostic Information and Procedures
- Diagnostic Procedures
- ABS/TC/ESP (Vehicle Dynamic System)
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Antilock Brake System
- B-007 ACTUATOR TEST
- B-008 Fuse Check 1
- B-009 Check: Functionality of Adjacent Systems
- B-010 Check: Engine
- B-011 Distance Signal Check
- B-012 Check: Wheel Speed Sensors
- B-013 Check: Instrument
- B-014 Check: Anti-Lock Brake System
- B-015 Check: Steering Angle Sensor Calibration
- B-016 Check: Yaw Rate Sensor Calibration
- B-017 Check: Reverse Gear Signal
- B-018 Trouble Codes: Check 1
- C-xx Fault Isolation Procedures
- C-001 Front Left Wheel Sensor Circuit
- C-002 Front Right Wheel Sensor Circuit
- C-003 Rear Left Wheel Sensor Circuit
- C-004 Rear Right Wheel Sensor Circuit
- C-005 Wheel Sensor Circuits
- C-006 Pressure Sensor Circuit
- C-007 Yaw Rate Sensor Circuit
- C-008 Steering Angle Sensor Circuit
- C-009 Solenoid Valve Circuit
- C-010 Return Pump Circuit
- C-011 ABS Communication Circuit
- C-012 Engine Communication Circuit
- C-013 Instrument Communication Circuit
- C-014 Transmission Communication Circuit
- C-015 Gear Recognition Circuit
- C-016 ESP On/Off Key Circuit
- C-017 Sport Program Switch LED Circuit
- ABS/TC/ESP (Vehicle Dynamic System)
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Speed Sensor
- Repair Instructions
- Electronic Control Unit
- Hydraulic Modulator
- Technical Service Bulletins
- J Engine and Engine Aggregates
- Repair Instructions
- Component Locator
- Other Information
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Engine Z20LE/T/L/R/H - Whistling noise during deceleration
- Engine Z17DTR, charging, intake system - Hissing noise during let off
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling noise
- Engine Z13DT/J/H - Smoke and/or sizzling noise from cylinder head
- Engine Z18XER - Rattling noise from poly-v-belt
- Turbocharger - Trouble-Shooting Procedure
- Z20LEH Engine - Flow noise out of the engine when engine is hot and decelerating with 1500 - 2200 rpm.
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Engine A/Z16/18XER - Booming Noise between 2500 - 3500 rpm
- Engine A/Z13DTx, Poly-V belt - Chirping noise
- Inoperative - Totally, Partially
- Engine or drivetrain - Damaged due to Tuning
- Petrol engines - Refuelled with diesel fuel
- Diesel Engines - Usage of Gasoline instead of Diesel Fuel
- Engine Z13DTJ / Z13DTH - Stalls unintentionally
- Two-mass flywheel - Diagnosis
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Won't Maintain Adjustment
- Poor Operation, Incorrect Operation
- Engine or drivetrain - Damaged due to Tuning
- All Z engines - Overrun fuel cutoff device temporarily not active
- Petrol engines - Refuelled with diesel fuel
- New P&A engines with ECU - TC P0602 (44)
- Engines (all) - Usage of engine oil additives
- Oil filter - Wrong oil filter in vehicles with ECO Service-Flex
- Diesel Engines - Usage of Gasoline instead of Diesel Fuel
- Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set
- Engine Z17DT/R/J - SPS programming does not work on service ECU
- Engine Z19DT/H/J/L, DPF - Flashing glow indicator after battery disconnection
- Engine Z13DTJ/DTH - Oil dilution, Trouble Codes P253F/?53F8/C13F8 set
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling noise
- Engine Z18XER - Knocking noise as of 2500 1/min
- Engine Z19DT/L, AGR valve - Trouble code P0400 (5A) is set
- Excessive Effort, Hard Work
- Loose, Missing, Broken
- Oil filter - Wrong oil filter in vehicles with ECO Service-Flex
- Engine Y/Z17DT/L/H - Idler or tensioner broken after replacement
- Engine Z13DTJ/DTH - Oil dilution, Trouble Codes P253F/?53F8/C13F8 set
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling noise
- Engine Z20LEH, Z20LER - Exhaust manifold leaky
- Diesel engines, AC condenser, charge air cooler - Get loose
- No Start
- Cold Driveability
- Detonation, Knock
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Engine Z19DT/L/H/J and Z13DTJ/H - Diesel particulate filter clogged, Trouble Code P1901(75) set
- Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set
- Engine Z20LEL/R/H - Lack of power, SVS on, DTC P1106 (11) stored
- Engine Z18XER - Bad throttle response after cold start
- Engine Z19DT/L - Failure code P0340(28), wrong camshaft signal
- Engine Z16/18XER - No start, somtimes TC P0340 or P0365 set
- Turbocharger - Trouble-Shooting Procedure
- Engine A/Z/18/16XER - Low torque between 2000 RPM and 4000 RPM
- Stalls
- Surge, Miss, Chuggle
- Warning Lights, Telltale
- New P&A engines with ECU - TC P0602 (44)
- Engine Z19DT/L/H/J and Z13DTJ/H - Diesel particulate filter clogged, Trouble Code P1901(75) set
- Engine Z19DTH/ J - Intake manifold, swirl flaps, actuator out of order, DTC: P1109, P2075 set
- Engine Z20LEL/R/H - Lack of power, SVS on, DTC P1106 (11) stored
- Engine Z19DT/H/J/L, DPF - Flashing glow indicator after battery disconnection
- Z13DTH Engine - P0190(07) set, stalls, crank,but no start, unstable idle
- Engine Z16/18XE1/P/R, thermostat - Mil on, trouble code P0115 is stored
- Engine Z19DT/L, AGR valve - Trouble code P0400 (5A) is set
- Engine A/Z/16/18XER - Rattling noise sometimes P0011 or P0014 stored, SVS on
- Chip, Crack
- Corrosion, Rust, Dirt
- Leaks
- Misaligned
- Smoke, Odour, Fumes
- Inspections
- Exhaust Emissions Test
- Foreword to exhaust emissions test
- Arrangement of diagnostic plug
- Adjustment data for Astra-H Z 14 XEP (1.4 16V TWINPORT ECOTEC) 66 kW
- Adjustment data for Astra-H Z 14 XEL (1.4 16V TWINPORT ECOTEC) 55 kW
- Adjustment data for Astra-H Z 16 XEP (1.6 16V TWINPORT ECOTEC) 77 kW
- Adjustment data for Astra-H Z 20 LER (2.0 Turbo ECOTEC) 147 kW
- Adjustment data for Astra-H Z 17 DTH (1.7 CDTI ECOTEC) 74 kW
- Adjustment data for Astra-H Z 19 DTH (1.9 CDTI 16V ECOTEC) 110 kW
- Adjustment data for Astra-H Z 13 DTH (1.3 CDTI ECOTEC) 66 kW
- Adjustment data for Astra-H Z 19 DT (1.9 CDTI ECOTEC) 88 kW
- Adjustment data for Astra-H Z 19 DTL (1.9 CDTI ECOTEC) 74kW
- Adjustment data for Astra-H Z 18 XER (1.8 16V ECOTEC) 103 kW
- Adjustment data for Astra-H Z 20 LEH (2.0 Turbo ECOTEC) 177 kW
- Adjustment data for Astra-H Z 16 XE1 (1.6 16V TWINPORT ECOTEC) 77 kW
- Adjustment data for Astra-H Z 16 XER (1.6 16V ECOTEC) 85 kW
- Adjustment data for Astra-H Z 16 LET (1.6 Turbo ECOTEC) 132 kW
- Adjustment data for Astra-H Z 17 DTJ (1.7 CDTI ECOTEC) 81 kW
- Adjustment data for Astra-H Z 17 DTR (1.7 CDTI ECOTEC) 92 kW
- Exhaust Emissions Test
- Technical Information
- DOHC Petrol Engine
- Specifications
- Technical Service Bulletins
- Loose, Missing, Broken
- Leaks
- Smoke, Odour, Fumes
- General
- Repair Instructions
- Measuring oil consumption
- Engine Identification Code / Engine Number
- Compression, Check
- Check engine pressure loss
- Fuel Pressure, Check
- Engine, Check for Leaks, (CO Content in Cooling System)
- Replacing the air cleaner housing
- Resonator, Replace
- Engine, Remove and Install
- Engine Identification Code / Engine Number
- Compression, Check
- Check engine pressure loss
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fuel Pressure, Check
- Engine, Remove and Install (Without Air Conditioning, MTA)
- MTA Transmission from/to Engine, Detach and Attach (Engine Removed)
- Engine Compartment Overview
- Engine compartment vacuum routing
- Ribbed V-belt Tension, Check
- Compression, Check
- Check engine pressure loss
- Engine, Check for Leaks, (CO Content in Cooling System)
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Replacing the air cleaner housing
- Replace air intake pipe
- Replacing resonator
- Removing and installing charge air pipe
- Replace front toothed belt cover (upper)
- Replace front toothed belt cover (lower)
- Replace rear toothed belt cover
- Toothed Belt Tension, Adjust
- Timing, Check
- Timing, Adjust
- Flywheel, Remove and Install
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- MTA-Manual Transmission, Remove from Engine and Install
- Repair engine using a short block
- MTA Manual Transmission from/to Engine Detach and Attach (Engine Removed)
- Repair Engine Using An Engine Short Block (Z16XEP)
- Illustration - Coolant Hoses (Z 20 LEH)
- Compression, Check
- Check engine pressure loss
- Engine Oil Pressure, Check
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fuel Pressure, Check
- Engine maintenance using a section engine
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Remove and install automatic transmission with torque converter from engine
- Repair Engine Using An Engine Short Block (Z16XE1)
- Check engine pressure loss
- Engine, Check for Leaks, (CO Content in Cooling System)
- Fuel Pressure, Check
- Removing and installing air cleaner housing
- Fuel Pressure, Check
- Check for engine leaks (CO content in coolant)
- Engine, Remove and Install
- Manual Transmission, Remove from Engine and Install
- Remove and install automatic transmission with torque converter from engine
- Engine maintenance using a section engine
- Engine, Remove and Install
- MTA Manual Transmission from/to Engine Detach and Attach (Engine Removed)
- Attach engine to engine overhaul stand and remove
- Resonator, Replace
- Replace exhaust gas recirculation valve
- Repair engine using a short block
- Component Locator
- Engine Identification Code / Engine Number
- Engine Compartment Overview
- Engine compartment vacuum routing
- Illustration - Coolant Hoses (Z 20 LEH)
- Illustration of Air Duct
- Illustration of engine compartment vacuum routing
- Engine Identification Code / Engine Number
- DOHC petrol engine engine number
- Overview of Engine Compartment
- Illustration of Air Duct
- Illustration of Air Duct
- Specifications
- Special Tools and Equipment
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Special Service Tools
- Other Information
- Repair Instructions
- Seals and Seal Rings
- Repair Instructions
- Timing Case Seal Ring, Replace
- Seal Ring - Front Crankshaft, Replace
- Seal Ring - Rear Crankshaft, Replace
- Seal Ring - Camshaft, Replace
- Seal Ring - Crankshaft (Front), Replace
- Seal Ring - Camshaft, Replace
- Replace all valve stem seals (cylinder head installed)
- Seal Ring - Rear Crankshaft, Replace
- Seal Ring - Front Crankshaft, Replace
- Replace oil pump seal ring - replace front crankshaft seal ring
- Seal Ring (Rear), Replace (New Design from MY 2005)
- Seal Ring - Camshaft, Replace
- Seal Ring - Crankshaft (Front), Replace
- Crankshaft Seal Ring (Rear), Replace
- Replace all valve stem seals (cylinder head installed)
- Seal Ring - Crankshaft (Front), Replace
- Replace crankshaft seal ring (rear)
- Seal Ring - Crankshaft (Front), Replace
- Seal Ring - Rear Crankshaft, Replace (AT)
- Seal Ring - Camshaft, Replace
- Technical Service Bulletins
- Repair Instructions
- Ribbed V-Belt
- Repair Instructions
- Ribbed V-Belt (Without Air Conditioning), Replace
- Ribbed V-Belt Tensioner, Replace (Without Air-Conditioning)
- Testing ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Ribbed V-belt Tension, Check
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Accessory Drive, Replace
- Check ribbed V-belt tension
- Replace ribbed V-belt
- Replace ribbed V-belt tensioner
- Accessory Drive, Replace
- Ribbed V-Belt (With Air Conditioning), Replace
- Specifications
- Ribbed V-Belt - Engine Timing
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Ribbed V-belt
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Repair Instructions
- Fuel Pump
- Repair Instructions
- Engine Damping Block
- Repair Instructions
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace left engine damping block
- Replace right-hand engine damping block
- Replace engine damping block (front)
- Replace engine damping block (rear)
- Replace left engine damping block
- Replace right-hand engine damping block
- Replace right-hand engine damping block
- Replace left engine damping block
- Replace front engine damper block
- Replace rear engine damper block
- Manual Transmission, Remove from Engine and Install
- Replace engine damping block (rear)
- Replace engine damping block (front)
- Replace left engine damping block
- Replace right engine damping block
- Remove and install automatic transmission with torque converter from engine
- Replace engine damping blocks
- Replace engine damping block (rear)
- Replace (rear) engine damping block bracket
- Replace engine damping block (front)
- Replace left engine damping block
- Replace right engine damping block
- Engine, Remove and Install
- Repair engine using a short block
- Component Locator
- Repair Instructions
- Oil Circulating
- Repair Instructions
- Oil Temperature, Measure
- Oil Pressure, Check
- Engine oil with oil filter change
- Oil Pressure Switch, Remove and Install
- Oil Pan, Remove and Install
- Oil Intake Pipe, Remove and Install
- Replace oil pressure regulating valve
- Oil Pump, Remove and Install
- Oil Pump, Check
- Oil Temperature, Measure
- Oil Pressure, Check
- Engine oil with oil filter change
- Oil Pump, Remove and Install
- Oil Pump, Check
- Replace oil pressure regulating valve
- Cylinder Head Oil Pressure Switch, Replace
- Cylinder Block Oil Pressure Switch, Replace
- Oil Temperature, Measure
- Engine Oil Pressure, Check
- Replace engine oil with oil filter
- Removing and installing temperature regulator housing (heat exchanger)
- Removing and installing temperature regulator (heat exchanger)
- Replace engine oil cooler oil lines / heat exchanger
- Replace engine oil cooler / heat exchanger
- Replace oil pump seal ring - replace front crankshaft seal ring
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Oil Intake Pipe, Remove and Install
- Removing and installing engine oil level sensor
- Oil Pump, Check
- Pressure Relief Valve in Oil Circuit, Replace
- Oil Baffle Plates, Remove and Install (Z 20 LEL, Z 20 LER)
- Replace oil pressure switch
- Replace oil dipstick guide tube
- Removing and installing turbocharger oil feed line (cylinder block)
- Oil Feed Line - Turbocharger (Turbocharger), Remove and Install
- Oil Return Line - Turbocharger, Remove and Install
- Oil Baffle Plate, Remove and Install (Z 20 LEH)
- Oil Pan, Remove and Install (New Design)
- Engine Oil Level Sensor, Replace (New Design)
- Oil Filter Housing, Remove and Install (From MY 2005.5)
- Engine oil with oil filter change
- Oil Pan, Remove and Install
- Oil Dipstick Guide Tube, remove and Install
- Oil Pump, Remove and Install
- Oil Pump, Check
- Oil Filter Housing, Remove and Install
- Replace oil pressure switch
- Replace oil pressure regulating valve
- Replace overpressure valve
- Oil Dipstick Guide Tube, Replace (New Design)
- Engine Oil Pressure, Check
- Oil Pump, Remove and Install
- Replace oil pressure switch
- Replace engine oil level sensor
- Replace turbocharger oil return line
- Compression, Check
- Check engine pressure loss
- Engine Oil Pressure, Check
- Oil Temperature, Measure
- Replace oil pump
- Overhaul oil pump
- Engine oil with filter change
- Oil Pan, Remove and Install
- Additional work for replacement of oil pan
- Replace oil dipstick guide tube
- Replace oil pressure switch
- Replace oil pump pressure regulating valve
- Replace oil filter short circuit valve
- Replace oil spray nozzle (timing chain)
- Oil Dipstick Guide Tube, remove and Install
- Oil Pan, Remove and Install
- Replace turbocharger oil feed line
- Removing and installing oil baffle plate
- Replace oil pressure regulating valve
- Oil Filter Housing, Remove and Install
- Replace oil dipstick guide tube
- Replace engine oil level sensor
- Component Locator
- Specifications
- Oil circulation
- Oil circulation
- Oil circulation
- Oil circulation
- Oil circulation
- Other Information
- Repair Instructions
- Timing Gear Case
- Repair Instructions
- Timing Case, Remove and Install
- Timing Case Seal Ring, Replace
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing, Adjust
- Replace front toothed belt cover (upper)
- Replace front toothed belt cover (lower)
- Replace rear toothed belt cover
- Timing, Check
- Timing, Adjust
- Camshaft Sprockets, Remove and Install
- Timing, Check
- Timing, Adjust
- Timing, Check
- Timing Gear, Replace
- Timing, Check
- Timing, Adjust
- Replace guide rail (primary chain)
- Replace chain tensioner of balance shaft timing chain
- Timing, Adjust
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Cover, timing case
- Hydraulic chain tensioner
- Repair Instructions
- Timing chain
- Repair Instructions
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Toothed Belt
- Repair Instructions
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Replace toothed belt
- Replace toothed belt tensioner
- Toothed Belt Guide Roller. Replace
- Replace rear toothed belt cover
- Replace toothed belt
- Replace toothed belt tensioner
- Replace toothed belt guide rollers
- Replace toothed belt drivewheel
- Toothed Belt Tension, Check
- Toothed Belt Tension, Adjust
- Replace toothed belt
- Replace toothed belt tensioner
- Toothed Belt Guide Roller. Replace
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Front Toothed Belt Cover, Centre, Replace
- Replace rear toothed belt cover
- Replace front toothed belt cover (top)
- Replace front toothed belt cover (lower)
- Replace rear toothed belt cover
- Replace toothed belt
- Replace toothed belt tensioner
- Toothed Belt Guide Roller. Replace
- Replace toothed belt drivewheel
- Specifications
- Toothed belt
- Toothed belt
- Toothed belt
- Toothed belt
- Repair Instructions
- Repair Instructions
- Cylinder Block
- Repair Instructions
- Engine Identification Code / Engine Number
- Cylinder Block, Check for Plane Surface
- Cylinder Block, Check for Plane Surface
- Make bores for adapter KM-412-31
- Compression, Check
- Check engine pressure loss
- Removing and installing engine vent pipe
- Check and adjust balancer shaft unit/crankshaft tooth backlash
- Balancer Shaft Unit, Remove and Install
- Cylinder Block, Check for Plane Surface
- Lower Part of Oil Pan, Remove and Install
- Upper Part of Oil Pan, Remove and Install
- Engine Identification Code / Engine Number
- Drive Disc, Remove and Install
- Compression, Check
- Crank drive bearing
- Cylinder Block, Check for Plane Surface
- Component Locator
- Specifications
- Crankshaft drive, cylinder block
- Crank drive, cylinder block Z16XEP, Z16XE1
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crankshaft drive, cylinder block
- Crank drive, cylinder block A16XER, Z16XER
- Starter Ring Gear
- Repair Instructions
- Guide Bearing in Crankshaft
- Crankshaft Bearing Shell
- Piston
- Repair Instructions
- Piston with Con-rod, Remove and Install
- Replacing one piston / con-rod
- Piston Rings, Replace
- Replace one piston/con-rod
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Replacing one piston / con-rod
- Piston Rings, Replace
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Piston, Replace
- Piston with Con-rod, Remove and Install
- Piston Rings, Replace
- Piston, Replace
- All Pistons with Con-rod, Remove and Install
- Replace one piston and/or con-rod (piston removed with con-rod)
- Piston Rings, Replace
- Repair Instructions
- Crankshaft
- Repair Instructions
- Seal Ring - Front Crankshaft, Replace
- Seal Ring - Rear Crankshaft, Replace
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Radial Run-out of Crankshaft, Check
- Replace toothed belt drivewheel
- Seal Ring - Crankshaft (Front), Replace
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Seal Ring - Rear Crankshaft, Replace
- Seal Ring - Front Crankshaft, Replace
- Adjust balancer shaft unit/crankshaft tooth backlash
- Crankshaft, Remove and Install
- Check crankshaft end play
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance with plastigage
- Check crankshaft bearing clearance with micrometer gauge and internal measuring device
- Seal Ring (Rear), Replace (New Design from MY 2005)
- Seal Ring - Crankshaft (Front), Replace
- Crankshaft Seal Ring (Rear), Replace
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with plastigage)
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Crankshaft, Remove and Install
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Seal Ring - Crankshaft (Front), Replace
- Replace crankshaft seal ring (rear)
- Crankshaft End Play, Check
- Crankshaft Out-of-round, Check
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Check crankshaft bearing play (with plastigage) -
- Seal Ring - Crankshaft (Front), Replace
- Seal Ring - Rear Crankshaft, Replace (AT)
- Crankshaft, Remove and Install
- Replace the crankshaft gear
- Measuring crankshaft
- Check crankshaft bearing clearance (with plastigage)
- Check crankshaft bearing clearance (with micrometer gauge internal measuring device)
- Crankshaft Out-of-round, Check
- Crankshaft End Play, Check
- Crankshaft, Remove and Install
- Repair Instructions
- Con Rod Bearing
- Repair Instructions
- Con-rod Bearing, Replace
- Con-rod Bearing Play, Check (with Plastigage)
- Check con-rod bearing play (with micrometer gauge and internal measuring device)
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with plastigage)
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Con-rod Bearing, Replace
- Checking con-rod bearing play (with plastigage)
- Check con-rod bearing play with micrometer gauge and internal measuring device
- Check con-rod bearing clearance (with plastigage)
- Con-rod Bearing, Replace
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Replace one con-rod bearing
- Check con-rod bearing clearance (with micrometer gauge and internal measuring device)
- Check con-rod bearing clearance (with plastigage)
- Repair Instructions
- Con Rod
- Repair Instructions
- Piston with Con-rod, Remove and Install
- Replacing one piston / con-rod
- Replace one piston/con-rod
- Piston with Con-rod, Remove and Install
- Replacing one piston / con-rod
- Piston with Con-rod, Remove and Install
- Repair Instructions
- Flywheel
- Repair Instructions
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Flywheel, Remove and Install
- Replace torsional vibration damper
- Repair Instructions
- Repair Instructions
- Cylinder Head
- Repair Instructions
- Cylinder Head Cover, Remove and Install
- Cylinder Head, Remove and Install
- Attaching Parts - Cylinder Head, Remove and Install
- Replace EGR valve
- Exhaust Gas Recirculation Pipe, Replace
- Cylinder Head Cover, Remove and Install
- Cylinder Head, Remove and Install (Z16XEP)
- Attaching Parts - Cylinder Head, Remove and Install (Z16XEP)
- Replace engine venting pipe
- Engine, Check for Leaks, (CO Content in Cooling System)
- Cylinder Head Cover, Remove and Install
- Camshaft Sprockets, Remove and Install
- Cylinder Head, Remove and Install
- Attaching Parts - Cylinder Head, Remove and Install
- Valve Lash - Petrol Engine, Check and Adjust
- Cylinder Head Cover, Remove and Install
- Replace engine venting pipe
- Cylinder Head, Remove and Install
- Attach and detach attaching parts
- Cylinder Head, Remove and Install (Z16XE1)
- Attaching Parts - Cylinder Head, Remove and Install (Z16XE1)
- Cylinder Head Cover, Remove and Install
- Replace engine venting pipe
- Replace cylinder head cover
- Cylinder Head, Remove and Install
- Detach and reattach attaching parts of cylinder head (cylinder head removed)
- Cylinder Head, Remove and Install
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Specifications
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- cylinder head
- Special Tools and Equipment
- Hydraulic Valve Lifter
- Repair Instructions
- Hydraulic Valve Lifter, Remove and Install
- Cup tappet, install and remove
- Hydraulic Valve Lifter, Remove and Install
- Cup tappet, install and remove
- Cup tappet, install and remove
- Replace hydraulic valve lifter
- Repair Instructions
- Rocker Arm
- Repair Instructions
- Camshaft
- Repair Instructions
- Camshaft Sprockets, Remove and Install
- Removing and installing both camshafts
- Camshaft Sprockets, Replace
- Removing and installing both camshafts
- Seal Ring - Camshaft, Replace
- Seal Ring - Camshaft, Replace
- Removing and installing both camshafts
- Replace camshaft sensor
- Camshafts, Remove and Install
- Seal Ring - Camshaft, Replace
- Removing and installing both camshafts
- Camshaft Sprockets, Replace
- Seal Ring - Camshaft, Replace
- Replace camshaft sensor
- Camshaft Sprocket, Replace
- Both Camshafts, Replace
- Replace camshaft sensor
- Removing and installing both camshafts
- Replace engine venting pipe
- Seal Ring - Camshaft, Replace
- Technical Service Bulletins
- Repair Instructions
- Camshaft adjuster
- Repair Instructions
- Valves
- Repair Instructions
- Replace all valve stem seals (cylinder head installed)
- Check and adjust valve play
- Replace all valve stem seals (cylinder head installed)
- Replace all valve stem seals (cylinder head installed)
- Replace all valve stem seals (cylinder head installed)
- Replace all valve stem seals (cylinder head installed)
- Check and adjust valve play
- All Valve Stem Seals, Replace
- Repair Instructions
- Intake manifold
- Repair Instructions
- Intake Manifold, Remove and Install
- Intake Manifold, Replace (Z16XEP)
- Intake Manifold Flange, Replace
- Replace intake manifold
- Replace intake manifold
- Replace intake manifold
- Intake Manifold, Replace - Petrol Engines
- Replace intake manifold
- Repair Instructions
- Exhaust manifold
- Repair Instructions
- Replacing exhaust manifold
- Removing and installing exhaust manifold with turbocharger
- Exhaust Manifold, Replace (from MY 2005.5)
- Replacing exhaust manifold
- Replacing exhaust manifold
- Removing and installing exhaust manifold with turbocharger
- Technical Service Bulletins
- Loose, Missing, Broken
- Leaks
- Repair Instructions
- Spark Plug
- Repair Instructions
- Replace spark plugs
- Replace spark plugs
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Loose, Missing, Broken
- Shudder
- No Start
- Cold Driveability
- Backfires, Misfires
- Hesitation
- Poor Fuel Economy
- Poor Start
- Rough Idle
- Surge, Miss, Chuggle
- Repair Instructions
- Cylinder Head Housing
- Repair Instructions
- Repair Instructions
- Pre-volume Chamber
- Repair Instructions
- Replacing resonator
- Replacing resonator
- Resonator, Replace
- Repair Instructions
- Diesel Engine
- Schematic and Routing Diagrams
- Circuit Diagram
- General
- Repair Instructions
- Measuring oil consumption
- Check engine pressure loss
- Compression, Check
- Engine Oil Pressure, Check
- Check engine for leaks
- Engine, Remove and Install
- Remove and install automatic transmission with torque converter from engine
- Manual Transmission, Remove from Engine and Install
- Repair engine using a short block
- Pressure Loss Test, Charge Air System
- Component Locator
- Specifications
- Special Tools and Equipment
- Repair Instructions
- Seals and Seal Rings
- Ribbed V-Belt
- Repair Instructions
- Specifications
- Tension Roller
- Repair Instructions
- Guide Roller
- Engine Damping Block
- Oil Circulating
- Repair Instructions
- Engine Oil Pressure, Check
- Engine Oil with Oil Filter Change
- Replace oil pressure switch
- Oil Filter Housing, Remove and Install
- Replace engine oil cooler / heat exchanger
- Oil Intake Pipe, Remove and Install
- Oil Pump, Remove and Install
- Replace oil pump seal ring
- Oil Pump, Check
- Oil Pump Pressure-Regulating Valve, Remove and Install
- Replace residual oil quantity sensor
- Replace oil dipstick guide tube
- Replace turbocharger oil feed line (manual transmission)
- Replace turbocharger oil feed line (automatic transmission)
- Replace turbocharger oil return line
- Remove and install oil pan (with F40-6 transmission or AF40-6 transmission from MY 07)
- Oil Spray Nozzles, Remove and Install
- Specifications
- Repair Instructions
- Timing Gear Case
- Technical Service Bulletins
- Abrasion, Wear
- Noise, Vibration, Rattle
- Inoperative - Totally, Partially
- Loose, Missing, Broken
- Chip, Crack
- Technical Service Bulletins
- Cylinder Block
- Repair Instructions
- Specifications
- Piston
- Crankshaft
- Con Rod Bearing
- Flywheel
- Repair Instructions
- Cylinder Head
- Repair Instructions
- Engine cover, remove and install
- Replace cylinder head cover
- Replace toothed belt drivewheel
- Cylinder Head, Remove and Install
- Attach and detach attaching parts
- Replace exhaust gas recirculation valve
- Replace metal pipe exhaust gas recirculation
- Replace metal pipe exhaust gas recirculation, centre
- Replace metal pipe exhaust gas recirculation, lower
- Cylinder head and attaching parts, check and measure - Survey
- Cylinder head height, check
- Cylinder head, check for plane surface
- Valve, measure
- Inner diameter of valve guide, check
- Valve stem play, determine
- Installation height of valves, check
- Installation height of valve guide, check
- Cylinder head, overhaul
- Cylinder head, attach to assembly tool set KM-6215
- Cylinder head, disassemble
- Valves, remove
- Valve seat, cut (in cylinder head)
- Valve guide, ream
- Valve, grind
- Valve, grind in
- Valve stem seals, replace
- Cylinder head, assemble
- Cylinder head machining table of contents
- Specifications
- Special Tools and Equipment
- Camshaft
- Valves
- Repair Instructions
- Intake manifold
- Repair Instructions
- Exhaust manifold
- Cup Tappets
- Repair Instructions
- Repair Instructions
- Vacuum Pump
- Repair Instructions
- Toothed Belt
- Repair Instructions
- Specifications
- Schematic and Routing Diagrams
- Fuel Injection Systems
- Repair Instructions
- Multec S
- Repair Instructions
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Multec S (F), Z 16 XEP, Z 16 XE1
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Operation
- B-008 Check: Intake-Air System
- B-009 Check: Exhaust System
- B-010 Fuel System
- B-011 Mechanical Function Check
- B-012 ACTUATOR TEST
- B-013 ADDITIONAL FUNCTIONS
- B-014 PROGRAMMING
- B-015 CONTROL TEST
- B-016 Trouble Codes: Check 1
- B-017 Trouble Codes: Check 2
- B-018 Trouble Codes: Check 3
- B-019 Check: Air/Fuel Ratio
- B-020 Check: Knock Sensor
- B-021 Check: Throttle Valve
- B-022 Check: Coolant Circuit
- B-023 Check: Ignition Coil
- B-024 Check: Injection Valves (Petrol)
- B-025 Check: Misfire
- B-026 Check: Torque Control
- B-027 Mechanical Function Check (Twinport)
- B-028 Fuse Check 1
- B-029 Fuse Check 2
- B-030 Fuse Check 3
- B-031 Fuse Check 4
- B-032 Fuse Check 5
- C-xx Fault Isolation Procedures
- C-001 5V Circuit 1
- C-002 5V Circuit 2
- C-003 Crankshaft Sensor Circuit
- C-004 Fuel Pump Relay Circuit
- C-005 Pedal Position Sensor Circuit
- C-006 Throttle Position Sensor Circuit
- C-007 Manifold Absolute Pressure Sensor Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Ignition Coil Cylinder 1 Circuit
- C-011 Ignition Coil Cylinder 2 Circuit
- C-012 Ignition Coil Cylinder 3 Circuit
- C-013 Ignition Coil Cylinder 4 Circuit
- C-014 Cylinder 1 Injector Circuit
- C-015 Cylinder 2 Injector Circuit
- C-016 Cylinder 3 Injector Circuit
- C-017 Cylinder 4 Injector Circuit
- C-018 Knock Sensor Signal Circuit
- C-019 Exhaust Gas Recirculation Valve Circuit
- C-020 Port Deactivation Position Sensor Circuit
- C-021 Port Deactivation Solenoid Valve Circuit
- C-022 Evaporative Emission Control System Circuit
- C-023 O2 Sensor Heater Circuit (Before Catalyst)
- C-024 O2 Sensor Circuit (Before Catalyst)
- C-025 O2 Sensor Heater Circuit (Behind Catalyst)
- C-026 O2 Sensor Circuit (Behind Catalyst)
- C-027 Throttle Valve Positioner Circuit
- C-028 Engine-Compression
- C-029 Exhaust Control System
- C-030 Mechanical Function
- C-031 Ignition Status Circuit
- C-032 Control Unit Hard- and Software
- C-033 Idle Speed Actuator Circuit
- C-034 Control Unit Hard- and Software 1
- C-035 Engine Oil Status
- Multec S (F), Z 16 XEP, Z 16 XE1
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Leaks
- Schematic and Routing Diagrams
- Throttle Valve Housing
- Repair Instructions
- Intake Pipe Pressure Sensor
- Repair Instructions
- Injection Valve
- Repair Instructions
- Injectors, Remove and Install
- Injectors, Remove and Install
- Repair Instructions
- Inductive Impulse Sensor
- Repair Instructions
- Knocking Sensor
- Repair Instructions
- Oxygen Sensor
- Repair Instructions
- Replace mixture regulator lambda sensor
- Replace catalytic converter control oxygen sensor
- Replace catalytic converter control oxygen sensor
- Repair Instructions
- Air Mass Meter
- Repair Instructions
- Control Unit
- Tank Ventilation Valve
- Repair Instructions
- Coolant Temperature Sensor
- Repair Instructions
- DIS-Ignition Module
- Repair Instructions
- Ignition Module
- Repair Instructions
- Accelerator Pedal Position Sensor
- Repair Instructions
- Simtec 71
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Simtec 71.6, Z 18 XE
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Check: Start Release
- B-008 Mechanical Function Check
- B-009 ACTUATOR TEST
- B-010 ADDITIONAL FUNCTIONS
- B-011 CONTROL TEST
- B-012 Accelerator Pedal Position Check
- B-013 Fuse Check 1
- B-014 Fuse Check 2
- B-015 Fuse Check 3
- B-016 Fuse Check 4
- B-017 Fuse Check 5
- B-018 Fuse Check 6
- B-019 Fuse Check 7
- B-020 Fuse Check 8
- B-021 Fuse Check 9
- B-022 Fuse Check 10
- B-023 Fuse Check 11
- B-024 Fuse Check 12
- B-025 Fuse Check 13
- B-026 Fuse Check 14
- B-027 Fuse Check 15
- B-028 Fuse Check 16
- B-029 Fuse Check 17
- B-030 Fuse Check 18
- B-031 Fuse Check 19
- B-032 Fuse Check 20
- B-033 Complaint: Indicating Devices/Telltales
- B-034 Complaint: Exhaust Gas
- B-035 Electrical Function Check
- B-036 Check: Ignition Coil
- B-037 Check: ABS Anti-Lock Brake System
- B-038 Check: Knock Control
- B-039 Complaint: Warning Telltales
- B-040 Trouble Codes
- B-041 Check: Misfire
- B-042 Check: Intake-Air System
- B-043 Check: Exhaust System
- B-044 Fuel System
- C-xx Fault Isolation Procedures
- C-001 Control Unit Main Relay Circuit
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Valve Positioner Circuit
- C-006 Mass Air Flow Circuit
- C-007 Intake Air Temperature Sensor Circuit
- C-008 Engine Oil Level Circuit
- C-009 Ignition Coil Cylinder 1 Circuit
- C-010 Ignition Coil Cylinder 2 Circuit
- C-011 Ignition Coil Cylinder 3 Circuit
- C-012 Ignition Coil Cylinder 4 Circuit
- C-013 Cylinder 1 Injector Circuit
- C-014 Cylinder 2 Injector Circuit
- C-015 Cylinder 3 Injector Circuit
- C-016 Cylinder 4 Injector Circuit
- C-017 Knock Sensor Signal Circuit
- C-018 Charcoal Canister Purge Valve Circuit
- C-019 O2 Sensor Heater Circuit (Before Catalyst)
- C-020 O2 Sensor Circuit (Before Catalyst)
- C-021 O2 Sensor Heater Circuit (Behind Catalyst)
- C-022 O2 Sensor Circuit (Behind Catalyst)
- C-023 Camshaft Position Sensor Circuit
- C-024 Intake Manifold Valve Circuit
- C-025 Fan Relay (Stage 4) Circuit
- C-026 System Status Information
- C-027 Transmission Communication Circuit
- C-028 ABS Communication Circuit
- C-029 Mechanical Function
- C-030 Malfunction Indication Lamp (MI) Circuit
- C-031 Service Telltale Circuit
- C-032 Air/Fuel Ratio Adaption
- C-033 Control Unit Hard- and Software
- C-034 Misfire Detection
- Simtec 71.6, Z 18 XE
- Diagnostic Procedures
- Diagnostic Information and Procedures
- Simtec 81
- Repair Instructions
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Simtec 81, Z 22 YH
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 ACTUATOR TEST
- B-005 CONTROL TEST
- B-006 Symptom Chart/Customer Complaints
- B-007 No Matching Customer Complaint
- B-008 Complaint: Engine Start
- B-009 Trouble Codes
- B-010 Trouble Codes: Check 1
- B-011 Trouble Codes: Check 2
- B-012 Trouble Codes: Check 3
- B-013 Trouble Codes: Check 4
- B-014 Trouble Codes: Check 5
- B-015 Trouble Codes: Check 6
- B-016 Fuse Check 1
- B-017 Fuse Check 2
- B-018 Fuse Check 3
- B-019 Fuse Check 4
- B-020 Fuse Check 5
- B-021 Fuse Check 6
- B-022 Fuse Check 7
- B-023 Fuse Check 8
- B-024 Fuse Check 9
- B-025 Fuse Check 10
- B-026 Fuse Check 11
- B-027 Fuse Check 12
- B-028 Fuse Check 13
- B-029 Fuse Check 14
- B-030 Fuse Check 15
- B-031 Fuse Check 16
- B-032 Fuse Check 17
- B-033 Fuse Check 18
- B-034 Fuse Check 19
- B-035 Fuse Check 20
- B-036 Fuse Check 21
- B-037 Fuse Check 22
- B-038 Check: Intake-Air System
- B-039 Check: Exhaust System
- B-040 Check: TCM
- B-041 Complaint: Exhaust Gas
- B-042 Check: Start Release
- B-043 Mechanical Function Check
- B-044 Fuel System
- B-045 Check: ABS Anti-Lock Brake System
- B-046 Complaint: Indicating Devices/Telltales
- C-xx Fault Isolation Procedures
- C-001 Engine Start Signal Circuit
- C-002 Control Unit Main Relay Circuit
- C-003 Pedal Position Sensor Circuit
- C-004 Throttle Valve Positioner Circuit
- C-005 Mass Air Flow Circuit
- C-006 Intake Air Temperature Sensor Circuit
- C-007 Manifold Absolute Pressure Sensor Circuit
- C-008 Ignition Coil Cylinder 1 Circuit
- C-009 Ignition Coil Cylinder 2 Circuit
- C-010 Ignition Coil Cylinder 3 Circuit
- C-011 Ignition Coil Cylinder 4 Circuit
- C-012 Cylinder 1 Injector Circuit
- C-013 Cylinder 2 Injector Circuit
- C-014 Cylinder 3 Injector Circuit
- C-015 Cylinder 4 Injector Circuit
- C-016 Knock Sensor Signal Circuit
- C-017 Linear Exhaust Gas Recirculation Valve Circuit
- C-018 Charcoal Canister Purge Valve Circuit
- C-019 O2 Sensor Heater Circuit (Before Catalyst)
- C-020 O2 Sensor Circuit (Before Catalyst)
- C-021 O2 Sensor Heater Circuit (Behind Catalyst)
- C-022 O2 Sensor Circuit (Behind Catalyst)
- C-023 Exhaust Control System
- C-024 Crankshaft Sensor Circuit
- C-025 Camshaft Position Sensor Circuit
- C-026 Swirl Level Control Circuit
- C-027 Fuel High Pressure Sensor Circuit
- C-028 Fuel Rail Pressure Control Valve Circuit
- C-029 Fuel Pump Relay Circuit
- C-030 Transmission Communication Circuit
- C-031 Vehicle Speed Information Circuit
- C-032 System Status Information
- C-033 Engine Speed Output Signal Circuit
- C-034 Misfire Detection
- C-035 Injector Circuit
- C-036 Malfunction Indication Lamp (MI) Circuit
- C-037 Hardware Failure
- Simtec 81, Z 22 YH
- Diagnostic Procedures
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Throttle valve module
- Repair Instructions
- Accelerator Pedal Position Sensor
- Repair Instructions
- Pressure Regulator
- Injection Valve
- Repair Instructions
- Crankshaft Pulse Pickup
- Repair Instructions
- Knocking Sensor
- Repair Instructions
- Fuel Pump
- Repair Instructions
- Oxygen Sensor
- Control Unit
- Repair Instructions
- Air Filter Housing
- Repair Instructions
- Ignition Module
- Repair Instructions
- Denso DEC
- Repair Instructions
- Replacing the air cleaner housing
- Replace air intake pipe
- Removing and installing charge air pipe
- High-Pressure Pump Drive Gear, Remove and Install
- Replace exhaust gas recirculation valve
- Oil Pressure Sensor, Replace
- Replace residual oil quantity sensor
- High-Pressure Lines, Replace
- High-Pressure Fuel Lines, High-Pressure Pump to Pressure Chamber, Replace
- One Injector, Remove and Install
- Pressure Chamber, Replace
- High-Pressure Pump, Remove and Install
- Replace fuel return line
- Replace crankshaft pulse generator
- Replace camshaft sensor
- Replace coolant temperature sensor
- Replace charge pressure sensor
- Replace charge pressure control solenoid valve
- Replace solenoid valve for intake manifold switchover valve
- Replace solenoid valve for exhaust manifold bypass
- Replace throttle valve potentiometer
- Replace hot film mass air flow meter
- Engine Control Unit, Remove and Install
- Replace pre-heating system control unit
- Sheathed Glow Plugs, Remove and Install
- Replace oxygen sensor
- Replace differential pressure sensor
- Particle filter temperature sensor 1
- Replace pre-catalytic converter temperature sensor
- Particle filter temperature sensor 2
- Replace accelerator pedal module
- Metering Unit, Replace
- Component Locator
- Specifications
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System DECE1C, A 17 DTJ, A 17 DTR, Z 17 DTJ, Z 17 DTR
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 ACTUATOR TEST
- B-007 Complaint: Engine Start
- B-008 Complaint: Engine Idling
- B-009 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-010 Complaint: Engine Performance
- B-011 Complaint: Exhaust Gas
- B-012 Complaint: Oil / Coolant / Fuel-System
- B-013 Check: Functionality of Adjacent Systems
- B-014 Check: Outside Temperature Sensor Signal
- B-015 Check: Engine Speed Signal
- B-016 Fuse Check 1
- B-017 Fuse Check 2
- B-018 Fuse Check 3
- B-019 Fuse Check 4
- B-020 Fuse Check 5
- B-021 Fuse Check 6
- B-022 Fuse Check 7
- B-023 Fuse Check 8
- B-024 Fuse Check 9
- B-025 Trouble Codes: Check 1
- B-026 Trouble Codes: Check 2
- B-027 Trouble Codes: Check 3
- B-028 Trouble Codes: Check 4
- B-029 Trouble Codes: Check 5
- B-030 Trouble Codes: Check 6
- B-031 Intake-Air System
- B-032 Check: Intake-Air System
- B-033 Intake Air / Vacuum System
- B-034 Intake-Air System: Check 1
- B-035 Fuel System
- B-036 Check: Low and High Pressure Section
- B-037 Check: Charge-Air System
- B-038 Check: Diesel Particulate Filter
- B-039 Check: Pressure Loss
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software 2
- C-002 Control Unit Main Relay Circuit
- C-003 5V Circuit 1
- C-004 5V Circuit 2
- C-005 Pedal Position Sensor Circuit
- C-006 Rail Pressure Sensor Circuit
- C-007 Crankshaft Sensor Circuit
- C-008 Camshaft Position Sensor Circuit
- C-009 Boost Pressure Sensor Circuit
- C-010 Mass Air Flow Circuit
- C-011 Intake Air Temperature Sensor Circuit
- C-012 Charge Air Temperature Sensor Circuit
- C-013 Fuel Temperature Sensor Circuit
- C-014 Boost Pressure Control Valve Circuit
- C-015 Exhaust Gas Recirculation Valve Circuit
- C-016 Swirl Level Control Circuit
- C-017 Throttle Valve Positioner Circuit
- C-018 Fuel Metering Solenoid Valve Circuit
- C-019 Cylinder 1 Injector Circuit
- C-020 Cylinder 2 Injector Circuit
- C-021 Cylinder 3 Injector Circuit
- C-022 Cylinder 4 Injector Circuit
- C-023 Injector Circuit
- C-024 Exhaust Gas Recirculation Cooler Bypass Solenoid Valve Circuit
- C-025 Exhaust Gas Temperature Sensor 1 Circuit
- C-026 Exhaust Gas Temperature Sensor 2 Circuit
- C-027 Exhaust Gas Temperature Sensor 3 Circuit
- C-028 Differential Pressure Sensor Circuit
- C-029 O2 Sensor Circuit
- C-030 O2 Sensor Heater Circuit
- C-031 Glow Time Relay Circuit
- C-032 Function-Group Intake Air System
- C-033 Function-Group Low and High Pressure Section
- C-034 System Condition
- Electronic Diesel Injection System DECE1C, A 17 DTJ, A 17 DTR, Z 17 DTJ, Z 17 DTR
- Diagnostic Procedures
- Technical Service Bulletins
- Inoperative - Totally, Partially
- Poor Operation, Incorrect Operation
- No Start
- Poor Start
- Rough Idle
- Sluggish, Power Loss
- Stalls
- Warning Lights, Telltale
- Engine A/Z17DT/J/R, turbocharger - Lack of power, DTC P0234(52) set
- A/Z17DTx Engine, Suction control valve - Engine stalls, DTC P0093 set.
- Engine A/Z17DTx: EGR Valve - Trouble code P0400, P0403, P0409 set
- Engine A/Z17DTx, Turbocharger - Loss of power, trouble code P0234, P0299 set
- Engine Z/A17DTx - Lack of power and DPF glogged, SVS on, DTC: P242F and/or P2003 might be locked
- Corrosion, Rust, Dirt
- Leaks
- Schematic and Routing Diagrams
- Circuit Diagram
- Block Diagram
- Repair Instructions
- Electronic Diesel Control EDC 16 C3, EDC 16 CP33, EDC 16 C36, EDC 17 C11
- Repair Instructions
- Technical Service Bulletins
- Poor Operation, Incorrect Operation
- Warning Lights, Telltale
- Schematic and Routing Diagrams
- Motronic ME 7.6.1/ME 7.6.2/ME 7.6.3/ME 7.6.4/ME 7.9.9
- Repair Instructions
- Replace mixture regulator lambda sensor
- Replace catalytic converter control oxygen sensor
- Engine Compartment Overview
- Fuel Pressure, Check
- Replace ignition module
- Spark Plugs, Remove and Install
- Boost Pressure Sensor, Replace (Z 20 LEL, Z 20 LER)
- Replace mixture regulator lambda sensor
- Replace catalytic converter control oxygen sensor
- Replace camshaft sensor
- Replace atmospheric pressure sensor
- Fuel Pressure, Check
- Replace throttle valve module
- Remove and install fuel rail
- Replace mixture regulator lambda sensor
- Replace spark plugs
- Replace camshaft sensor
- Replace catalytic converter control oxygen sensor
- Replace fuel rail
- Component Locator
- Specifications
- Engine Management
- Engine Management
- Engine Management
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Motronic 7.6.1, Z 12 XEP, Z 14 XEP, Z 14 XEL
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 ACTUATOR TEST
- B-008 CONTROL TEST
- B-009 ADDITIONAL FUNCTIONS
- B-010 Fuse Check 1
- B-011 Fuse Check 2
- B-012 Fuse Check 3
- B-013 Fuse Check 4
- B-014 Fuse Check 5
- B-015 Fuse Check 6
- B-016 Fuse Check 7
- B-017 Fuse Check 8
- B-018 Trouble Codes: Check 1
- B-019 Trouble Codes: Check 2
- B-020 Check: Start Release
- B-021 Fuel System
- B-022 Mechanical Function Check
- B-023 Complaint: Exhaust Gas
- B-024 Check: Fuel Tank Content
- B-025 Check: Knock Control
- B-026 Check: Engine
- B-027 Check: Outside Temperature Sensor
- B-028 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 1)
- B-029 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 2)
- B-030 Check: Functionality of Adjacent Systems
- B-031 Check: O2 Sensor (Bank 1 Sensor 1)
- B-032 Check: O2 Sensor (Bank 1 Sensor 2)
- C-xx Fault Isolation Procedures
- C-001 Hardware Failure
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Position Sensor Circuit
- C-006 Throttle Position Motor Control Circuit
- C-007 Mass Air Flow Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Port Deactivation Position Sensor Circuit
- C-011 Port Deactivation Solenoid Valve Circuit
- C-012 Cylinder 1 Injector Circuit
- C-013 Cylinder 2 Injector Circuit
- C-014 Cylinder 3 Injector Circuit
- C-015 Cylinder 4 Injector Circuit
- C-016 Ignition Coil Primary/Secondary Circuit
- C-017 Knock Sensor Signal Circuit
- C-018 Linear Exhaust Gas Recirculation System Circuit
- C-019 Charcoal Canister Purge Valve Circuit
- C-020 O2 Sensor Heater Circuit (Bank 1, Sensor 1)
- C-021 O2 Sensor Heater Circuit (Before Catalyst)
- C-022 O2 Sensor Circuit (Bank 1, Sensor 1)
- C-023 O2 Sensor Circuit (Before Catalyst)
- C-024 O2 Sensor Heater Circuit (Bank 1, Sensor 2)
- C-025 O2 Sensor Heater Circuit (Behind Catalyst)
- C-026 O2 Sensor Circuit (Bank 1, Sensor 2)
- C-027 O2 Sensor Circuit (Behind Catalyst)
- C-028 Engine Speed Input Signal Circuit
- C-029 Misfire Detection
- C-030 Catalyst System
- C-031 Air/Fuel Ratio Adaption
- C-032 Engine Oil Status
- Motronic 7.6.1, Z 20 LEH, Z 20 LEL, Z 20 LER
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 ACTUATOR TEST
- B-008 ADDITIONAL FUNCTIONS
- B-009 CONTROL TEST
- B-010 Fuse Check 1
- B-011 Fuse Check 2
- B-012 Fuse Check 3
- B-013 Fuse Check 4
- B-014 Fuse Check 5
- B-015 Fuse Check 6
- B-016 Check: Air/Fuel Ratio
- B-017 Trouble Codes: Check 1
- B-018 Trouble Codes: Check 2
- B-019 Fuel System
- B-020 Mechanical Function Check
- B-021 Complaint: Exhaust Gas
- B-022 Check: Fuel Tank Content
- B-023 Check: Knock Control
- B-024 Check: Engine
- B-025 Check: Outside Temperature Sensor
- B-026 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 1)
- B-027 Check: O2 Sensor Heater Circuit (Bank 1 Sensor 2)
- B-028 Check: Functionality of Adjacent Systems
- B-029 Check: O2 Sensor (Bank 1 Sensor 1)
- B-030 Check: O2 Sensor (Bank 1 Sensor 2)
- B-031 Check: Component
- C-xx Fault Isolation Procedures
- C-001 Hardware Failure
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Position Sensor Circuit
- C-006 Throttle Position Motor Control Circuit
- C-007 Mass Air Flow Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Cylinder 1 Injector Circuit
- C-011 Cylinder 2 Injector Circuit
- C-012 Cylinder 3 Injector Circuit
- C-013 Cylinder 4 Injector Circuit
- C-014 Ignition Coil Primary/Secondary Circuit
- C-015 Knock Sensor Signal Circuit
- C-016 Charcoal Canister Purge Valve Circuit
- C-017 O2 Sensor Heater Circuit (Bank 1, Sensor 1)
- C-018 O2 Sensor Heater Circuit (Behind Catalyst)
- C-019 O2 Sensor Circuit (Bank 1, Sensor 1)
- C-020 O2 Sensor Circuit (Before Catalyst)
- C-021 O2 Sensor Heater Circuit (Bank 1, Sensor 2)
- C-022 O2 Sensor Heater Circuit (Before Catalyst)
- C-023 O2 Sensor Circuit (Bank 1, Sensor 2)
- C-024 O2 Sensor Circuit (Behind Catalyst)
- C-025 Engine Speed Input Signal Circuit
- C-026 Misfire Detection
- C-027 Catalyst System
- C-028 Air/Fuel Ratio Adaption
- C-029 Engine Oil Status
- C-030 Barometer Sensor Circuit
- C-031 Boost Pressure Sensor Circuit
- C-032 Waste Gate Valve Circuit
- C-033 Turbocharger Bypass Solenoid Valve Circuit
- C-034 Auxiliary Coolant Pump Circuit
- C-035 Vehicle Speed Input Signal Circuit
- Motronic 7.6.2, A 16 LET, Z 16 LET
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Check: Intermittent Faults
- B-008 ACTUATOR TEST
- B-009 ADDITIONAL FUNCTIONS
- B-010 CONTROL TEST
- B-011 Fuse Check 1
- B-012 Fuse Check 2
- B-013 Fuse Check 3
- B-014 Fuse Check 4
- B-015 Fuse Check 5
- B-016 Fuse Check 6
- B-017 Fuse Check 7
- B-018 Fuse Check 8
- B-019 Fuse Check 9
- B-020 Fuse Check 10
- B-021 Fuse Check 11
- B-022 Check: Air/Fuel Ratio
- B-023 Trouble Codes: Check 1
- B-024 Trouble Codes: Check 2
- B-025 Trouble Codes: Check 3
- B-026 Trouble Codes: Check 4
- B-027 Trouble Codes: Check 5
- B-028 Trouble Codes: Check 6
- B-029 Trouble Codes: Check 7
- B-030 Fuel System
- B-031 Check: Intake-Air System
- B-032 Mechanical Function Check
- B-033 Check: Fuel Tank Content
- B-034 Check: Knock Control
- B-035 Check: Engine
- B-036 Check: Outside Temperature Sensor
- B-037 Complaint: Exhaust Gas
- B-038 Check: O2 Sensor (Bank 1 Sensor 1)
- B-039 Check: O2 Sensor (Bank 1 Sensor 2)
- B-040 Check: Functionality of Adjacent Systems
- B-041 Check: Component
- C-xx Fault Isolation Procedures
- C-001 Hardware Failure
- C-002 Crankshaft Sensor Circuit
- C-003 Fuel Pump Relay Circuit
- C-004 Pedal Position Sensor Circuit
- C-005 Throttle Position Sensor Circuit
- C-006 Throttle Position Motor Control Circuit
- C-007 Mass Air Flow Circuit
- C-008 Intake Air Temperature Sensor Circuit
- C-009 Camshaft Position Sensor Circuit
- C-010 Cylinder 1 Injector Circuit
- C-011 Cylinder 2 Injector Circuit
- C-012 Cylinder 3 Injector Circuit
- C-013 Cylinder 4 Injector Circuit
- C-014 Ignition Coil Primary/Secondary Circuit
- C-015 Knock Sensor Signal Circuit
- C-016 Charcoal Canister Purge Valve Circuit
- C-017 O2 Sensor Heater Circuit (Bank 1, Sensor 1)
- C-018 O2 Sensor Circuit (Bank 1, Sensor 1)
- C-019 O2 Sensor Heater Circuit (Bank 1, Sensor 2)
- C-020 O2 Sensor Circuit (Bank 1, Sensor 2)
- C-021 Engine Speed Input Signal Circuit
- C-022 Misfire Detection
- C-023 Catalyst System
- C-024 Air/Fuel Ratio Adaption
- C-025 Engine Oil Status
- C-026 Barometer Sensor Circuit
- C-027 Boost Pressure Sensor Circuit
- C-028 Waste Gate Valve Circuit
- C-029 Turbocharger Bypass Solenoid Valve Circuit
- C-030 Vehicle Speed Input Signal Circuit
- Motronic 7.6.1, Z 12 XEP, Z 14 XEP, Z 14 XEL
- Diagnostic Procedures
- Technical Service Bulletins
- Noise, Vibration, Rattle
- Poor Operation, Incorrect Operation
- No Start
- Poor Start
- Surge, Miss, Chuggle
- Leaks
- Schematic and Routing Diagrams
- Circuit Diagram
- Coolant temperature sensor
- Engine Z12XEP, Motronic 7.6.1 - 1
- Engine Z12XEP, Motronic 7.6.1 - 2
- Engine Z14XEL, Motronic 7.6.1 - 1
- Engine Z14XEL, Motronic 7.6.1 - 2
- Engine Z14XEP, Motronic 7.6.1 - 1
- Engine Z14XEP, Motronic 7.6.1 - 2
- Engine Z16LET, Motronic 7.6.2 - 1
- Engine Z16LET, Motronic 7.6.2 - 2
- Engine Z20LEH, Motronic 7.6.1 - 1
- Engine Z20LEH, Motronic 7.6.1 - 2
- Engine Z20LEL, Motronic 7.6.1 - 1
- Engine Z20LEL, Motronic 7.6.1 - 2
- Engine Z20LER, Motronic 7.6.1 - 1
- Engine Z20LER, Motronic 7.6.1 - 2
- Pedal position sensor (not Z16XER/ Z18XER)
- Block Diagram
- Circuit Diagram
- Throttle Valve Housing
- Repair Instructions
- Accelerator Position Sensor
- Repair Instructions
- Accelerator Pedal Module, Remove and Install
- Accelerator Pedal Module, Remove and Install
- Accelerator Pedal Module, Remove and Install
- Repair Instructions
- Injector
- Repair Instructions
- Replacing injection valves
- Replacing injection valves
- Replacing injection valves
- Repair Instructions
- Pulse Pick-Up
- Repair Instructions
- Replace camshaft sensor
- Replace crankshaft pulse pick-up
- Replace crankshaft pulse pick-up
- Repair Instructions
- Knock Sensor
- Repair Instructions
- Replace knock sensor
- Replace knock sensor
- Repair Instructions
- Fuel Pump
- Repair Instructions
- Air Mass Meter
- Repair Instructions
- Replace hot film mass air flow meter
- Replace hot film mass air flow meter
- Replace hot film mass air flow meter
- Repair Instructions
- Control Unit
- Repair Instructions
- Engine Control Unit, Remove and Install
- Engine Control Unit, Remove and Install
- Engine Control Unit, Remove and Install
- Repair Instructions
- Tank Vent Valve
- Repair Instructions
- Temperature Sensor
- Repair Instructions
- Replace coolant temperature sensor
- Replace coolant temperature sensor
- Repair Instructions
- Ignition module
- Repair Instructions
- Replace ignition module
- Spark Plugs, Remove and Install
- Replace ignition module
- Repair Instructions
- Twin Port Sensor
- Repair Instructions
- Twin Port Valve
- Repair Instructions
- Repair Instructions
- Electronic Diesel Control EDC 16 C9
- Repair Instructions
- Measuring the diesel fuel return quantity of Bosch solenoid valve injectors
- Heat Protection Sleeve, Remove and Install
- Replace EGR valve
- Vacuum Unit Change-Over Valves, Remove and Install
- Replace throttle valve module
- Replacing the air cleaner housing
- Replace air intake pipe
- High-Pressure Pump Drive Gear, Remove and Install
- Replace high-pressure pump
- Replace crankshaft pulse generator
- Replace camshaft sensor
- Replace coolant temperature sensor
- Replace charge pressure sensor
- Replace turbocharger solenoid valve
- Replace throttle valve module
- Replace hot film mass air flow meter
- Engine Control Unit, Remove and Install
- Replace pre-heating system control unit
- Replace oxygen sensor
- Replace accelerator pedal module
- High Pressure Fuel Lines, Pressure Chamber to Injectors, Replace
- High Pressure Fuel Lines, High Pressure Pump to Pressure Chamber, Replace
- Replace oil leak line
- Accumulator, Remove and Install
- One Injector, Replace
- Oil Regulating Valve, Remove and Install
- Rail Pressure Sensor, Replace
- Actuating Drive, Change-Over Valves, Remove and Install
- Replace air intake pipe
- Replace high-pressure pump drive gear
- Injector, Remove and Install
- Replace accumulator sensor
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Replace throttle valve module
- Replace differential pressure sensor
- Replace fuel return damping case
- Replace differential pressure sensor
- Replace particle filter temperature sensor
- Replace pre-catalytic converter temperature sensor
- Replace vacuum reservoir
- Metering Unit, Replace
- Removing and installing charge air pipe
- Accumulator, Remove and Install
- Replace pressure regulator
- Replace fuel return damping case
- Replace vacuum reservoir
- Oxygen Sensor, Mixture Regulation, Replace
- Component Locator
- Illustration of Common Rail
- Illustration of Air Duct
- Illustration of Common Rail
- Illustration of Air Duct
- Illustration of Common Rail System
- Specifications
- Engine Management
- Engine Management
- Engine Management
- Diagnostic Information and Procedures
- Diagnostic Procedures
- Electronic Diesel Injection System EDC 16C9, Z 17 DTL, Z 17 DTH
- Additional Information
- A Diagnostic System Check
- B-xx Functional Group Tests
- B-001 DIAGNOSTIC TROUBLE CODE
- B-002 DATA LIST
- B-003 Diagnostic System Check
- B-004 Symptom Chart/Customer Complaints
- B-005 No Matching Customer Complaint
- B-006 Complaint: Engine Start
- B-007 Complaint: Engine Idling
- B-008 Complaint: Engine Behaviour Under Normal Driving Conditions
- B-009 Complaint: Engine Performance
- B-010 Complaint: Exhaust Gas
- B-011 Complaint: Oil / Coolant / Fuel-System
- B-012 Complaint: Engine Mechanic
- B-013 Complaint: Engine Temperature
- B-014 ACTUATOR TEST
- B-015 Programming ECM
- B-016 Check: System Voltage
- B-017 Check: Outside Temperature Sensor Signal
- B-018 Fuel System
- B-019 Intake-Air System
- B-020 Check: Intake-Air System
- B-021 Check: Intake-Air System/Charge-Air System
- B-022 Check: Charge-Air System
- B-023 Check: Vacuum Supply System
- B-024 Check: Distance Signal
- B-025 Check: Pressure Sensor Signal
- B-026 Check: High Pressure Area
- B-027 Check: Low and High Pressure Section
- B-028 Check: Low Pressure Section
- B-029 Trouble Codes: Check 1
- B-030 Trouble Codes: Check 2
- B-031 Trouble Codes: Check 3
- B-032 Check: Engine Speed Signal
- B-033 Check: Engine
- B-034 Fuse Check 1
- B-035 Fuse Check 2
- B-036 Fuse Check 3
- B-037 Fuse Check 4
- B-038 ADDITIONAL FUNCTIONS
- C-xx Fault Isolation Procedures
- C-001 Control Unit Hard- and Software
- C-002 Control Unit Hard- and Software 2
- C-003 Control Unit Main Relay Circuit
- C-004 5V Circuit 1
- C-005 5V Circuit 2
- C-006 5V Circuit 3
- C-007 Crankshaft Sensor Circuit
- C-008 Camshaft Position Sensor Circuit
- C-009 Pedal Position Sensor Circuit
- C-010 Intake Air Temperature Sensor Circuit
- C-011 Mass or Volume Air Flow Circuit
- C-012 Boost Pressure Sensor Circuit
- C-013 Boost Pressure Control Valve Circuit
- C-014 Throttle Valve Positioner Circuit
- C-015 Swirl Level Control Circuit
- C-016 Rail Oil Pressure Sensor Circuit
- C-017 Fuel Metering Solenoid Valve Circuit
- C-018 Injector Circuit
- C-019 Cylinder 1 Injector Circuit
- C-020 Cylinder 2 Injector Circuit
- C-021 Cylinder 3 Injector Circuit
- C-022 Cylinder 4 Injector Circuit
- C-023 Exhaust Gas Recirculation Valve Circuit
- C-024 Exhaust Gas Recirculation Sensor Circuit
- C-025 Glow Time Relay Circuit
- C-026 Filterheating Circuit
- C-027 Function-Group High Pressure Area
- C-028 System Status Information
- C-029 Mechanical Function
- C-030 System Voltage Circuit
- C-031 Engine-Compression
- Electronic Diesel Injection System EDC 16C9/16C39, Z 19 DT, Z 19 DTH, Z 19 DTL
- Additional Information
- Electronic Diesel Injection System EDC 16C9, Z 17 DTL, Z 17 DTH
- Diagnostic Procedures
- Repair Instructions