vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace rear toothed belt cover > < Replace front toothed belt cover (lower)

Front Toothed Belt Cover, Centre, Replace

  Remove

1.   Remove front toothed belt cover (bottom) LUREF_1.gif
2.   Insert KM-6173 (3)
•   Slacken 4x bolts (arrows) and hand-tighten
•   Align KM-6173 at front axle body
•   Wind up the support bearing (1)
Journal (2) must sit in mount at cylinder block
•   Tighten 4x bolts
Object Number: 3446250  Size: DEFAULT


3.   Attach KM-6001-A (1)
Note:   Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body
•   Slacken 3x bolts (arrows) in adjusting rails
•   Insert KM-6001-A
The journals (2) and (5) must sit in the guide holes of the front axle body
•   Tighten 3x bolts in adjusting rails
•   Adjust support bearings, front (4) and rear (3)
Raise support bearings up to the stop on the guide journals
Note:   The guide journals must be seated free from play in the support bearings
Object Number: 2414110  Size: DEFAULT


4.   Lower vehicle by its full height
5.   Remove engine damping block, right hand side
•   Unscrew 6x bolts (1)
Object Number: 9007868  Size: DEFAULT


6.   Remove engine damping block support (1)
•   Unscrew 3x bolts (2)
Object Number: 9007869  Size: DEFAULT


7.   Remove front toothed belt cover (centre)
•   Unclip 2x from toothed belt cover (rear)
Object Number: 9007870  Size: DEFAULT


  Install

8.   Install front toothed belt cover (centre)
•   Clip on 2x to toothed belt cover (rear)
9.   Install support for engine damping block
•   Tighten 3x bolt 55 Nm
10.   Install engine damping block
•   Attach to support
Tighten 3x bolt 55 Nm
•   Attach to side member
Tighten 3x bolt 35 Nm
11.   Raise vehicle by its full height
12.   Remove KM-6173
•   Undo 4x bolts
13.   Remove KM-6001-A
•   Slacken 3x screwed connections
14.   Install front toothed belt cover (lower) LUREF_1.gif

Replace rear toothed belt cover > < Replace front toothed belt cover (lower)