vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Replace carpet - complete - L67 > < Replace carpet - complete (without adjustable rear seats) - L35

Astra H

Replace carpet - complete - L08

  Remove

1.   Disconnect battery
2.   Wait 1 minute for airbag to deactivate
3.   Place seats in the forward-most position
4.   Detach driver's side front seat
•   Unscrew 2x bolt (1)
5.   Detach passenger side front seat
•   Unscrew 2x bolt (1)
6.   Remove driver's side front seat
•   Remove from front guide
•   Release and disconnect compact connector
7.   Remove passenger's side front seat
•   Remove from front guide
•   Release and disconnect compact connector
Object Number: 3446768 Size: DEFAULT


8.   Detach footwell instrument panel padding left and right
Note:   Only for vehicles with diesel engines.
•   Unscrew 2x screws on driver's side and remove footwell panelling from bracket
•   Unscrew 2x screws on passenger's side and remove footwell panelling from bracket
Object Number: 3446931 Size: DEFAULT


9.   Detach central console
10.   Remove bench seat
•   Unlock 2x brackets (1) front
•   Hang off 2x bench seat from rear bracket
– Push seat simultaneously backwards and upward
Object Number: 8125805 Size: DEFAULT


11.   Remove rear seat backrest
•   Unscrew 3x bolts at the front
– Remove 3x belt buckles
•   Fold down rear seat backrest
•   Unscrew 3x bolts at the back
Object Number: 3446774 Size: DEFAULT


12.   Remove rear seat backrest
•   Remove rear seat backrest from side guide
Note:   2nd mechanic required
Object Number: 3446775 Size: DEFAULT


13.   Remove sill inner panelling - both sides
•   Unclip 5x clips (1)
Object Number: 8125804 Size: DEFAULT


14.   Remove upper B-pillar moulding - both sides
•   Pull out the plastic rivet (1) from the B-pillar
– Prise off with plastic wedge
•   Unscrew seat belt bolts (3) from B-pillar
– Unclip cap (2)
•   Remove upper B-pillar panelling upwards
Object Number: 8125802 Size: DEFAULT


Object Number: 8125834 Size: DEFAULT

15.   Remove rear quarter panel inner panelling - both sides
•   Unscrew lower belt fastening (3)
– Remove lower belt shackle (4)
– Remove belt with striker
– Remove belt striker guide bushing (5) from rear quarter panel front
•   Remove rear quarter panel cover cap (2)
– Unscrew bolt
•   Unscrew bolt (6) from rear seat backrest
•   Unscrew bolt (1) from upper B-pillar
•   Unclip front rear quarter panel
– Unclip 8x clips (7)

16.   Remove airbag control unit
•   Unscrew 3x nuts (1) and remove control unit
•   Release 2x wiring harness plugs and disconnect
Object Number: 3446933 Size: DEFAULT


17.   Remove yaw sensor (1)
•   Unscrew 2x nuts (arrows)
•   Disconnect wiring harness plug (2)
Object Number: 8326667 Size: DEFAULT


18.   Remove bracket from diagnostics plug (1)
•   Unclip clip
•   Unscrew 3 nuts (2)
•   Remove bracket
Object Number: 8326664 Size: DEFAULT


Object Number: 8326665 Size: DEFAULT

19.   Loosen cable duct (1)
•   Detach earthing strap
– Unscrew nut (3)
•   Disconnect 2x wiring harness plugs (2)

20.   Remove heating duct
Object Number: 3446932 Size: DEFAULT

21.   Remove instrument panel padding bracket - both sides
•   Unscrew 6x bolt

Object Number: 8326666 Size: DEFAULT

22.   Remove carpet
•   Open quick release fastener (1)
•   Unclip wiring harness clip (2)
23.   Remove carpet beginning from rear
Note:   2nd mechanic required.

  Install

24.   Lay carpet beginning at the front
Note:   A second mechanic is required
25.   Insert carpet
•   Close quick release fastener
•   Clip in wiring harness clip
26.   Attach instrument panel padding bracket - both sides
•   Tighten 6x bolts
27.   Install heating duct
28.   Fasten cable duct
•   Connect 2x wiring harness plugs
•   Attach earthing strap
– Tighten nut
29.   Install diagnostics plug bracket
•   Install bracket
•   Tighten 3x nut
•   Clip in clip
30.   Install yaw sensor
•   Tighten 2x nuts
•   Connect wiring harness plug
31.   Install airbag control unit
•   Connect and lock 2x wiring harness plug
•   Tighten 3x nuts 10 Nm
32.   Attach footwell instrument panel padding left and right
Note:   Only for vehicles with diesel engines.
•   Insert footwell panelling in bracket and screw in 2x screws on driver's side
•   Insert footwell panelling in bracket and screw in 2x screws on passenger's side
33.   Install rear quarter panel inner panelling - both sides
•   Clip in 8x rear quarter panel clips
•   Tighten bolt on upper B-pillar
•   Tighten bolt to rear seat backrest
•   Tighten lower B-pillar bolt
– Install rear quarter panel cover cap front
– Install belt striker guide bushing to rear quarter panel front
– Install belt with striker
– Install lower belt striker
– Tighten lower belt fastening 35 Nm
34.   Attach upper B-pillar panelling - both sides
•   Guide B-pillar panelling from above in inner panelling guide front of rear quarter panel
•   Clip in upper B-pillar panelling
– Press in expanding bolt
•   Tighten seat belt bolt to B-pillar
– Clip in cover cap
35.   Install sill inner panelling - both sides
•   Clip in 5x clips
36.   Insert rear seat backrest
•   Insert rear seat backrest into side guide
Note:   2nd mechanic required
37.   Install rear seat backrest
•   Tighten 3x rear bolts
•   Fold down rear seat backrest
•   Tighten front 3x bolts to belt buckle 20 Nm
Note:   Use screw locking compound
38.   Install bench seat
•   Hang up 2x seats in the rear bracket
– Push seat simultaneously backwards and down
•   Bolt 2x brackets front
39.   Install centre console
40.   Insert driver's side front seat
•   Connect and latch compact connector
•   Insert seat in front guide
41.   Fasten driver's side front seat
•   Tighten 2x bolt 35 Nm
Note:   Use screw locking compound
42.   Insert front seat - passenger side
•   Connect and latch compact connector
•   Insert seat in front guide
43.   Fasten passenger side - front seat
•   Tighten 2x bolt 35 Nm
Note:   Use screw locking compound
44.   Connect battery
45.   Program volatile memories

Replace carpet - complete - L67 > < Replace carpet - complete (without adjustable rear seats) - L35