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Ribbed V-Belt Tensioner, Replace (Without Air-Conditioning) > < Engine Z10/12/14XEP - Loss of oil between oil filter modul and engine block

Astra H

Ribbed V-Belt (Without Air Conditioning), Replace

  Remove

1.   Raise vehicle
2.   Remove right engine splash guard (2)
•   Unscrew 4x bolts (1)
•   Remove 2x body-bound rivets (3)
Object Number: 3446244 Size: DEFAULT


3.   Insert KM-6173 (3)
•   Slacken 4x bolts (arrows) and hand-tighten
•   Align KM-6173 at front axle body
•   Wind up the support bearing (1)
– Journal (2) must sit in mount at cylinder block
•   Tighten 4x bolts
Object Number: 3446250 Size: DEFAULT


4.   Attach KM-6001-A (1)
Note:   Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body
•   Slacken 3x bolts (arrows) in adjusting rails
•   Insert KM-6001-A
– The journals (2) and (5) must sit in the guide holes of the front axle body
•   Tighten 3x bolts in adjusting rails
•   Adjust support bearings, front (4) and rear (3)
– Raise support bearings up to the stop on the guide journals
Note:   The guide journals must be seated free from play in the support bearings
Object Number: 2414110 Size: DEFAULT


5.   Lower vehicle
6.   Open bonnet
7.   Remove air cleaner housing
•   Disconnect mass air flow sensor wiring harness plug (2)
•   Unclip tank vent line (3)
•   Detach engine vent hose (4) from air intake hose
– Release clamp
•   Detach air intake hose (5) from throttle valve body
– Release clamp
•   Detach air cleaner housing
– Unscrew bolt (1)
– Unclip rubber mounting at the bottom
– Remove air intake pipe (6)
Object Number: 3446127 Size: DEFAULT


8.   Remove engine damping block, right hand side
•   Unscrew 6x bolts (1) and (2)
•   Remove engine damping block with bracket
Object Number: 2398424 Size: DEFAULT


9.   Remove ribbed V-belt
•   Mark direction of rotation
•   Apply tension to ribbed V-belt tensioner (arrow) clockwise with KM-6131
•   Insert KM-955-2 (1)
•   Relieve tension on ribbed V-belt tensioner
Object Number: 2410376 Size: DEFAULT


  Install

10.   Insert ribbed V-belt
•   Position ribbed V-belt
– Ensure correct running direction and installation position
•   Apply tension to ribbed V-belt tensioner with KM-6131
•   Remove KM-955-2
•   Relieve tension on ribbed V-belt tensioner
11.   Fit engine damping block to body
•   Tighten 3x bolt (2) 35 Nm
12.   Attach engine damping block bracket to engine damping block support
•   Tighten 3x bolt (1) 55 Nm
Object Number: 2398424 Size: DEFAULT


13.   Install air cleaner housing
•   Attach air cleaner housing to wheelhouse
– Tighten bolt
•   Attach air intake hose to throttle valve module
– Fasten clamp
•   Attach engine vent hose to timing case
– Fasten clamp
•   Connect wiring harness plug, air mass flow meter
•   Clip in tank vent line
14.   Raise vehicle
15.   Remove KM-6001-A and KM-6173
•   Slacken 5x bolt
16.   Attach right engine splash guard
•   Tighten 4x bolts
•   Install 2x body-bound rivets
17.   Lower vehicle
18.   Close bonnet

Ribbed V-Belt Tensioner, Replace (Without Air-Conditioning) > < Engine Z10/12/14XEP - Loss of oil between oil filter modul and engine block