vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace A-pillar (models L 35, L 48, L 69, L70) > < Replace one door hinge on the A-pillar or B-pillar

Replace front sill panelling

  Remove

Important:   Note specification for welded, brazed and riveted joints LUREF_1.gif and body repair with structural adhesive !
Important:   Observe SPP, PSO welding parameters for resistance spot welding! See TIS Newsletter for equipment recommendations! LUREF_1.gif
1.   Detach attaching parts
Object Number: 3447094  Size: DEFAULT

Important:   Note size of new part!
2.   Remove front sill panelling
3.   Drill out front sill panelling

  Install

Object Number: 3447095  Size: DEFAULT

4.   Cut new part to size within the component supplied



5.   Prepare front sill panelling
•   Incorporate 6x ( 6x20 mm ) slot

6.   Adjust front sill panelling to fit
7.   Remove front sill panelling


8.   Prepare front sill
Note:   Pre-spot operation: The number of spots is specified in the documentation from the welding equipment manufacturer!



9.   Apply corrosion protection adhesive system 93 160 535/15 05 000 to front sill panelling

10.   Adjust front sill panelling to fit


11.   MIG-braze front sill panelling



Important:   Observe special parameter program!
12.   Weld in front sill panelling

13.   Grind MIG-brazed seams to match contour
14.   Seal body, weld and brazing seams
Note:   Observe corrosion protection measures for seam seals.
15.   Seal cavity
Note:   Observe protective wax corrosion protection measures.
16.   Apply underseal.
Note:   Observe corrosion protection measures for PVC protection.
17.   Fit attaching parts

Replace A-pillar (models L 35, L 48, L 69, L70) > < Replace one door hinge on the A-pillar or B-pillar