vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace rubber bearings electro-hydraulic supply unit (ZF) > < Replace electro-hydraulic supply unit (LHD, ZF)

Electro-Hydraulic Supply Unit, Replace (RHD, TRW and ZF)

  Remove

1.   Remove front axle body
2.   Remove return (1) and supply line (2) from electro-hydraulic supply unit
Note:   Oil runs out, use catchment tray.
Object Number: 2417084  Size: DEFAULT


Object Number: 3447174  Size: DEFAULT

3.   For vehicles with EHPS by ZF: separate wiring harness from electro-hydraulic supply unit
•   Unlatch and disconnect wiring harness plug (3)
•   Release primary lock (1) from wiring harness plug
•   Compress secondary lock and separate wiring harness plug (2)

Object Number: 2417085  Size: DEFAULT

4.   Detach electro-hydraulic supply unit with bracket from front axle body
•   Remove bracket for electro-hydraulic supply unit from front axle body
Unscrew 2x nut (1)
•   Remove bracket for electro-hydraulic supply unit from steering gear
Unscrew nut (2)

  Install

Object Number: 2417086  Size: DEFAULT

5.   Attach electro-hydraulic supply unit with bracket to steering gear and front axle body
Note:   Note steering wiring harness.
•   Attach bracket for electro-hydraulic supply unit (1) to front axle body 22 Nm
Tighten 2x nut (3)
•   Attach bracket for electro-hydraulic supply unit to steering gear 22 Nm
Tighten nut (2)
6.   On vehicles with EHPS by ZF: Connect wiring harness with electro-hydraulic supply unit
•   Connect and lock 2x wiring harness plug
7.   Attach wiring harness for steering (5) to bracket

8.   Attach hydraulic lines to electro-hydraulic supply unit
•   TRW: Attach supply line (1) to electro-hydraulic supply unit with new seal ring 30 Nm
•   TRW: Attach return line to fluid reservoir with new retaining strap and KM-J-22610 (2)
•   ZF: Attach supply and return line to electro-hydraulic supply unit 16 Nm
Tighten bolt
9.   Remove cover from oil tank
Object Number: 2417087  Size: DEFAULT


10.   Add special fluid to oil tank up to the "MAX" mark (1) on the oil dipstick
11.   Place cover on oil tank and close
12.   Install front axle body
Object Number: 2417088  Size: DEFAULT


13.   Charge and bleed hydraulic system LUREF_1.gif
14.   Program volatile memories
15.   When replacing the electro-hydraulic supply unit, carry out programming with TECH2 after installation LUREF_1.gif

Replace rubber bearings electro-hydraulic supply unit (ZF) > < Replace electro-hydraulic supply unit (LHD, ZF)