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Vauxhall Workshop Service and Repair Manuals

Tank Ventilation Valve > < Engine Control Unit, Remove and Install (Z16XEP)

Engine Control Unit, Remove and Install

Important:   When returning a replaced control unit to Opel, do not clear the fault memory.

Note:   The security code must be reset using TECH 2 when replacing or interchanging the engine control module (before removal)

  Remove

1.   Open bonnet
2.   Read out control unit data with TECH 2
•   Connect TECH 2 with diagnostic plug
•   Establish communication with TECH2 LUREF_1.gif
•   End communication with Tech 2 LUREF_1.gif
•   Disconnect TECH 2 from diagnostic plug
•   Remove ignition key
3.   Disconnect battery
Note:   The battery must not be disconnected until all consumers (e.g. fan) have ceased operation. However, a minimum waiting time of 30 sec. must be observed
•   Detach earth connection from earth terminal
4.   Remove engine control unit
•   Disconnect 2x wiring harness plug, engine control unit (1)
Object Number: 10680275  Size: DEFAULT


5.   Detach engine control unit from control unit bracket
•   Detach earth cable
Unscrew bolt (2)
•   Unscrew 3x bolts (1)
Object Number: 10680207  Size: DEFAULT


  Install

6.   Install engine control unit
•   Tighten 3x bolt 8 Nm
•   Install earth cable
Tighten bolt 8 Nm
•   Connect 2x wiring harness plugs
Ensure the plug contacts are perfect and perfectly seated
7.   Connect battery
•   Attach earth connection to negative terminal
Tighten nut
8.   Upload control unit data with TECH 2
Note:   When replacing the engine control unit: Observe ECO Service-Flex LUREF_1.gif
•   Insert ignition key
•   Connect TECH 2 with diagnostic plug
•   Establish communication with TECH2 LUREF_1.gif
•   Disconnect TECH 2 from diagnostic plug
9.   Program volatile memories
10.   Close bonnet

Tank Ventilation Valve > < Engine Control Unit, Remove and Install (Z16XEP)