Workshop Manuals Factory service & repair Vauxhall
01 General Vehicle Information02 Maintenance, Body and Chassis Sheet Metal Parts, Frame03 Paint04 Body Equipment05 Heating, Ventilation, Air Conditioning (HVAC)06 Front Wheel Suspension, Wheels and Tyres07 Rear Axle and Rear Wheel Suspension08 Brakes09 Engine and Engine Aggregates10 Clutch and Transmission11 Fuel and Exhaust System12 Steering13 Electrical Equipment and Instruments14 Accessories
Vauxhall Astra H04 · Body Equipment
04 · Body & interior

Replace front folding roof - L67

Make
Vauxhall
Model
Astra H
Section
Folding roof › Repair Instructions › Replace front folding roof - L67
Body EquipmentReplace front folding roof - L67

Replace front folding roof - L67

  Remove

Object Number: 10677543  Size: DEFAULT

1.   Place folding top in service position
•   Folding top half open
•   Use special tool BO-47651-200 (1)
•   Secure roof with accompanying tensioner belt (2)

Object Number: 10677551  Size: DEFAULT

2.   Remove moulded headlining (1)
•   Open velcro 2x (arrows)
•   Unclip 8x clips (2)

Object Number: 10677566  Size: DEFAULT

3.   Mark position of front folding roof
•   Mark position of the folding roof on both sides

Object Number: 10677567  Size: DEFAULT

4.   Detach wiring harness connecting plate (1)
•   Disconnect 2x wiring harness plugs (2)
•   Unclip 7x clips

Object Number: 10677722  Size: DEFAULT

5.   Detach front hinge panelling (1) - both sides
•   Detach 3x clamps (arrows)

Object Number: 10677723  Size: DEFAULT

6.   Attach seal (1) - both sides
•   Remove seal from guide

Object Number: 10677724  Size: DEFAULT

7.   Detach seal retainer (2) - both sides
•   Unscrew 3x bolt (1)

Object Number: 10677725  Size: DEFAULT

8.   Attach retaining plate (1) - both sides
Note:   Note the numbers of shims in position.
Note:   From MY2007, plastic and steel washers are fitted instead of shims.
•   Unscrew 3x bolt (arrows)

Object Number: 10677568  Size: DEFAULT

9.   Detach folding roof, front (2)
Note:   Only the left side is shown to improve the illustration.
•   Unclip 2x connecting rods (3)
•   Unscrew 4x centering pin retainer screws (4)
•   Unscrew 6x console (1) bolts
Note:   Note the numbers of shims in position.
10.   Remove folding roof, front
Note:   2nd mechanic required.
11.   Detach various small parts

  Install

12.   Attach various small parts
13.   Attach left front lock
•   Tighten 3x bolts 13 Nm
Note:   Note number of shims in position. From MY2007, plastic and steel washers are fitted instead of shims.
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
14.   Attach right front lock
•   Tighten 3x bolts 13 Nm
Note:   Note number of shims in position. As of MY2007, plastic and steel washers are fitted instead of shims.
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
15.   Attach seal seat, right
•   Tighten 3x bolts 3 Nm
16.   Attach seal, right
•   Insert seal from rear, beginning in guide
Note:   Pay attention to installation position
17.   Attach front right hinge panelling
•   Attach 3x clamps
18.   Attach seal seat, left
•   Tighten 3x bolts 3 Nm
19.   Attach left seal
•   Insert seal from rear, beginning in guide
Note:   Pay attention to installation position
20.   Attach front left hinge panelling
•   Attach 3x clamps
21.   Insert folding roof
Note:   2nd mechanic required.

Pay attention to marks
22.   Attach folding roof
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
•   Tighten 6x console bolts 13 Nm
•   Tighten centering pin retainer 4x screws 9 Nm
•   Clip 2x connecting rods
23.   Attach front lock cable harness
•   Connect 2x wiring harness plugs
•   Clip in 8x clips
24.   Close folding top
•   Remove special tool BO-47651-200
•   Close folding top
25.   Adjust steel cover if needed
•   Check gap
26.   Attach front moulded headlining
•   Clip in 8x clips
•   Close 2x velcro

Parts & tools for this job For Vauxhall Astra

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