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Attaching Parts – Cylinder Head, Remove and
Install
 Remove
| 1. |
Detach intake manifold from cylinder head
| • |
Clean sealing surfaces.
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| 2. |
Detach chain tensioner from cylinder head
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| 3. |
Detach oil pressure switch from cylinder head
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| 4. |
Detach EGR valve from cylinder head
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| 5. |
Remove spark plugs with KM-194-E
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| 6. |
Note marking before dismantling camshaft bearing cap
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Marking, exhaust camshaft
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= 1 - 3 - 5 - 7 - 9
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Marking, intake camshaft
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= 2 - 4 - 6 - 8 - 10
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| 7. |
Remove exhaust camshaft
Note: When releasing
the camshaft bearing caps, ensure that the camshaft is seated
evenly on the bearing seats
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Slacken camshaft bearing caps in stages 1/2 to 1 turn
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| • |
Take out camshaft bearing caps
| – |
Set aside in the correct order
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| • |
Remove exhaust camshaft
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| 8. |
Remove intake camshaft
Note: When releasing
the camshaft bearing caps, ensure that the camshaft is seated
evenly on the bearing seats
| • |
Slacken camshaft bearing caps in stages 1/2 to 1 turn
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| • |
Take out camshaft bearing caps
| – |
Set aside in the correct order
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| 9. |
Take roller cam followers and hydraulic valve lifters out of
cylinder head
| • |
Set roller cam followers and hydraulic valve lifters aside in
order
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Pay attention to assignment
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Install
| 10. |
Clean all removed parts
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| 11. |
Insert hydraulic valve lifters and roller cam followers in
cylinder head
| • |
Coat sliding surfaces of the hydraulic valve lifers and roller
cam followers with clean engine oil
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| • |
Insert in the cylinder head in the correct sequence
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| 12. |
Coat camshaft bearing with MoS 2
lubricating paste
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| 13. |
Install intake camshaft
| • |
Coat sliding surfaces with MoS2 lubricating paste
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| • |
Insert intake camshaft
Note: Insert camshaft
in such a way that the cams of cylinder 1 are set at "TDC of
combustion stroke" (cams point outwards)
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Important: Note mark and
allocation
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| • |
Insert camshaft bearing caps
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| • |
Install camshaft bearing cover
Note: Tighten camshaft
bearing caps in stages, working in a spiral from inside to
outside
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| 14. |
Install exhaust camshaft
| • |
Coat sliding surfaces with MoS2 lubricating paste
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| • |
Insert exhaust camshaft
Note: Insert camshaft
in such a way that the cams of cylinder 1 are set at "TDC of
combustion stroke" (cams point outwards)
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Important: Note mark and
allocation
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| • |
Insert camshaft bearing caps
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| • |
Install camshaft bearing cover
Note: Tighten camshaft
bearing caps in stages, working in a spiral from inside to
outside
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| 15. |
Install spark plugs in cylinder head using KM-194-E 25 Nm
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| 16. |
Attach EGR valve to cylinder head
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| 17. |
Attach oil pressure switch to cylinder head 20 Nm
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| 18. |
Attach chain tensioner to cylinder head
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| 19. |
Attach intake manifold to cylinder head
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Insert 4x new seal rings
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