vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace gearshift cable clamping pieces (M20/M32) > < Gear Shift Assembly, Remove and Install (M20/M32)

Remove and install gearshift module (F13 MTA)

Note:   External current reaching the gearshift module can cause damage. To guarantee correct findings, a dismantled gearshift module should not be reassembled.

  Remove

1.   Put transmission into neutral
•   Switch on ignition
•   Depress footbrake and move selector lever to "N" position
•   Switch off ignition
2.   Remove battery support
3.   Remove bracket for hydraulic modulator LUREF_1.gif
Object Number: 8326815  Size: DEFAULT

4.   Disconnect 2x wiring harness plug (1) from gearshift module
•   Detach cable tie (2)
5.   Remove gearshift module
•   Unscrew 4x bolt (3) and (4)
•   Lift gearshift module, tilt forwards and remove

Object Number: 3447319  Size: DEFAULT

Important:   If removal in this way is not possible, e.g. if there is a fault, the selector motor and gearshift motor must be removed individually. A dismantled gearshift module may not be used again and must be replaced.
6.   Remove selector motor and gearshift motor individually
Note:   Only for defective gearshift module.
•   Remove selector motor
Unscrew 3x bolt (1) and remove selector motor
•   Remove gearshift motor
Unscrew 2x bolt (2) and remove gearshift motor

Object Number: 3447298  Size: DEFAULT

7.   Put transmission into neutral
Note:   Only necessary for defective gearshift module.
•   Move shift forks to neutral position with a screwdriver
Note:   All 3 shift forks (1) must align and reverse gear may not be engaged.

8.   Clean sealing surfaces
•   Clean sealing surface and threaded bores for gearshift module

  Install

Important:   The following work step is only to be carried out up to gearshift module production level G4D4 001 05 b. Production level is indicated by a sticker on the gearshift module housing. From production level G4D4 001 05 c, there is no impact marking on the toothed head of the gearshift motor's pinion. For production levels with impact marking (e.g. G4D4 001 03 e), the marks must align. Otherwise, fault memory entries and system failure can be expected.
9.   Move gearshift module to neutral position
•   Align the marking (1) on the gearshift lever shaft (2) with the toothed head of the pinion, gearshift motor
•   Move gearshift lever shaft to the idling position
Note:   Groove (3) is visible and ends flush with the collared bush (removal or as-delivered condition).
Object Number: 2410061  Size: DEFAULT


Object Number: 8326815  Size: DEFAULT

10.   Install gearshift module
•   Insert gearshift module with new seal
•   Tighten 4x bolt (3) and (4) 11 Nm
Note:   Use new bolts.
•   Connect 2x wiring harness plug (1)
Note:   Wiring harness plug - black (gearshift motor), wiring harness plug - grey (selector motor).
•   Attach cable tie (2)

11.   Install bracket for hydraulic modulator LUREF_1.gif
•   Install hydraulic modulator
12.   Install battery support
13.   Program volatile memories
14.   Set transmission parameters LUREF_1.gif
15.   Comply with the start-up routines required LUREF_1.gif

Replace gearshift cable clamping pieces (M20/M32) > < Gear Shift Assembly, Remove and Install (M20/M32)