Workshop Manuals Factory service & repair Vauxhall
01 General Vehicle Information02 Maintenance, Body and Chassis Sheet Metal Parts, Frame03 Paint04 Body Equipment05 Heating, Ventilation, Air Conditioning (HVAC)06 Front Wheel Suspension, Wheels and Tyres07 Rear Axle and Rear Wheel Suspension08 Brakes09 Engine and Engine Aggregates10 Clutch and Transmission11 Fuel and Exhaust System12 Steering13 Electrical Equipment and Instruments14 Accessories
Vauxhall Astra H04 · Body Equipment
04 · Body & interior

Rapid measuring method (Folding roof, complete)

Make
Vauxhall
Model
Astra H
Section
Folding roof, complete › Specifications › Rapid measuring method
Body EquipmentRapid measuring method

Rapid measuring method

A200100

Mechanical measurement of points on the body that are relevant to the roof dimensions

Important:   The vehicle must be ready to drive and be standing with its wheels on a flat surface (the measuring surface)

  • Completely remove the inner panelling from the front side panels on both sides
  • Remove the roof frame panelling LUREF_1.gif
  • Fully open the folding roof
Object Number: 10677669  Size: DEFAULT

  • Install tool BO-47654 on the roof frame at the front left
    • Unscrew bolt (1)
    • Fasten the ball-head bolt BO-47654-3 (2)
  • Install tool BO-47654 on the roof frame at the front right
    • Unscrew bolt
    • Fasten the ball-head bolt BO-47654-3
Object Number: 10677670  Size: DEFAULT

  • Install tool BO-47654 at the rear left
    • Detach the rubber cap
    • Unscrew bolt (1)
    • Tighten the screw that is there BO-47654-2
    • Tighten the ball head BO-47654-1 (2)
  • Install tool BO-47654 at the rear right
    • Detach the rubber cap
    • Unscrew bolt
    • Tighten the screw that is there BO-47654-2
    • Tighten the ball head BO-47654-1

  Measure

Object Number: 10677667  Size: DEFAULT

Important:   If a dimension is outside the permitted tolerance, further work must only be done by a certified repair shop/dealer.

  • Measure the diagonal from front left to rear right
    • Use the body measuring rod MKM-642-A with the pointer from BO-47654-4 and take the measurement (target value: 1522.5 mm +/- 2.5 mm )
  • Measure the diagonal from front right to rear left
    • Use the body measuring rod MKM-642-A with the pointer from BO-47654-4 and take the measurement (target value: 1522.5 mm +/- 2.5 mm )
Object Number: 10677668  Size: DEFAULT

Important:   If a dimension is outside the permitted tolerance, further work must only be done by a certified repair shop/dealer.

  • Measure the length - left side
    • Use the body measuring rod MKM-642-A with the pointer from BO-47654-4 and take the measurement (target value: 1226.5 mm +/- 2.5 mm )
  • Measure the length - right side
    • Use the body measuring rod MKM-642-A with the pointer from BO-47654-4 and take the measurement (target value: 1226.5 mm +/- 2.5 mm )
  • Remove the tool from rear right
    • Remove BO-47654-1
    • Unscrew bolt BO-47654-2
    • Tighten the original bolt
    • Attach the rubber cap
  • Remove the tool from rear left
    • Remove BO-47654-1
    • Unscrew bolt BO-47654-2
    • Tighten the original bolt
    • Attach the rubber cap
  • Remove tool BO-47654 from the front right of the roof frame
    • Detach the ball-head bolt BO-47654-3
    • Tighten bolt
  • Remove tool BO-47654 from the front left pf the roof frame
    • Detach the ball-head bolt BO-47654-3
    • Tighten bolt
  • Replace the roof frame panelling LUREF_1.gif
  • Install the inner panelling for the front side panels on both sides
  • Fully close the folding roof

Parts & tools for this job For Vauxhall Astra

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