vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Replace rear window console - L67 > < Buffer - Front Window Guide Rail, Replace

Astra H

Remove and install rear window folding steelwork cover - L67

  Remove

1.   Detach rear window panelling LUREF_1.gif
2.   Detach water drain hose
•   Pull off 2x water drain hoses (1) in the area of load compartment / rear window
Note:   Water drain hose is inserted with fast-setting adhesive.
Object Number: 10677585 Size: DEFAULT


3.   Loosen rear window (1)
Note:   Mark installation position.
•   Disconnect 2x wiring harness plugs (3) for heated rear screen
– Detach 2x cable tie
•   Unscrew 2x bolts at bottom (4)
•   Loosen 2x top screws (2)
4.   Remove rear window
Note:   2nd mechanic required.
•   Unscrew 2x bolt (2)
•   Remove rear window upwards
Object Number: 10677584 Size: DEFAULT


Object Number: 10677604 Size: DEFAULT

5.   Detach rear window consoles (1) - both sides
Note:   Mark attachment position to rear window
•   Unscrew 3x screws (arrows) - left side
•   Unscrew 3x screws (arrows) - right side

Object Number: 10677605 Size: DEFAULT

6.   Remove parcel shelf brackets (1) - both sides
•   Unscrew screws (2) - both sides
•   Remove from guides - both sides

Object Number: 10677606 Size: DEFAULT

7.   Detach rear window centering (1) - both sides
•   Unscrew 2x screws (arrows) - left side

  Install

8.   Attach left rear window centering
•   Tighten 2x bolts 8 Nm
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
9.   Attach right rear window centering
•   Tighten 2x bolts 8 Nm
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
10.   Attach left parcel shelf bracket
•   Insert into guide
•   Tighten bolt 13 Nm
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
11.   Attach right parcel shelf bracket
•   Insert into guide
•   Tighten bolt 13 Nm
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
12.   Attach left rear rear window console
Note:   Pay attention to marks.
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
•   Tighten 3x bolts 13 Nm
13.   Attach right rear window console
Note:   Pay attention to marks.
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
•   Tighten 3x bolts 13 Nm
14.   Insert rear window
Note:   2nd mechanic required.
•   Insert rear window from above
•   Screw in 2x bolts, top
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
15.   Install rear window
Note:   Pay attention to marks
•   Tighten 4x bolts 9 Nm
Note:   Screws are microencapsulated and must be replaced! Threads re-cut!
•   Connect 2x wiring harness plug for heated rear screen
– Attach 2x cable ties
•   Insert 2x water drain hose and attach with fast-setting adhesive
16.   Attach rear window panelling LUREF_1.gif

Replace rear window console - L67 > < Buffer - Front Window Guide Rail, Replace