Workshop Manuals Factory service & repair Vauxhall
01 General Vehicle Information02 Maintenance, Body and Chassis Sheet Metal Parts, Frame03 Paint04 Body Equipment05 Heating, Ventilation, Air Conditioning (HVAC)06 Front Wheel Suspension, Wheels and Tyres07 Rear Axle and Rear Wheel Suspension08 Brakes09 Engine and Engine Aggregates10 Clutch and Transmission11 Fuel and Exhaust System12 Steering13 Electrical Equipment and Instruments14 Accessories
Vauxhall Astra H09 · Engine and Engine Aggregates
09 · Engine

Thermostat (Replace thermostat): Repair Instructions

Make
Vauxhall
Model
Astra H
Section
Thermostat › Repair Instructions › Replace thermostat
Engine and Engine AggregatesReplace thermostat

Replace thermostat

  Remove

1.   Remove engine cover.
2.   Raise vehicle by its full height
3.   Place collecting basin underneath.
Warning:   Open cooling system only when the engine is cool
4.   Unscrew coolant pump coolant drain bolt (arrow)
5.   Lower vehicle by its full height
6.   Drain coolant
•   Unscrew closure cap of coolant expansion tank
Note:   Opening the coolant compensation tank accelerates coolant drainage
Object Number: 2405241  Size: DEFAULT


7.   Detach lower coolant hose (1)
•   From thermostat
8.   Remove thermostat
•   Unscrew 2x bolts (2)
•   Remove seal ring
Object Number: 2405242  Size: DEFAULT


9.   Clean sealing surfaces.

  Install

10.   Install thermostat
•   Replace sealing ring
Note:   Coat seal ring lightly with silicone grease (white)
•   Tighten 2x bolt 8 Nm
11.   Attach lower coolant hose
12.   Raise vehicle by its full height
13.   Tighten coolant pump coolant drain bolt 20 Nm
•   Insert bolt with commercially available Teflon strip
14.   Lower vehicle by its full height
15.   Attach engine cover
16.   Fill and bleed cooling system LUREF_1.gif

Parts & tools for this job For Vauxhall Astra

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