Replace engine damping block adapter
Remove
2. |
Remove air cleaner housing
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3. |
Raise vehicle by its full height
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4. |
Detach the lower engine cover and right engine splash guard
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5. |
Fit and adjust KM-6397
• |
Fit KM-6397
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Insert upper bracket (2) with support plate below lower oil
pan
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Attach lower bracket (3)
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• |
Adjust KM-6397
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Screw in 2x adjusting bolts (4)
Note: Support plate (5)
must lie flat against oil pan
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6. |
Fit KM-6001-A
Note: Attaching KM-6001-A guarantees perfect alignment of the
drive unit with the front axle body
• |
Detach front right bracket (1)
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• |
Attach front right bracket
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• |
Insert journals (4) and (5) in guide holes in front axle
body
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• |
Tighten 2x guide rails
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Tighten 3x bolted connections
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• |
Adjust support bearings (2) and (3)
Note: The guide
journals must be seated free from play in the support bearings
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8. |
Remove torsional vibration damper (1)
• |
Unscrew 4x bolts
Note: Counterhold
toothed belt drive gear at bolt (2)
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9. |
Remove upper ribbed V-belt guide roller (1)
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10. |
Lower vehicle by its full height
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11. |
Remove right engine damping block (1)
• |
Detach from right engine damping block adapter
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• |
Detach from side member
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12. |
Remove toothed belt cover
• |
Unscrew 6x bolt (arrows)
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• |
4x unclip camshaft sensor wiring harness
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13. |
Remove engine damping block adapter (1)
• |
Unscrew 5x bolts
Note: Note different
bolt lengths
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Install
14. |
Install engine damping block adapter
Note: Note differing
bolt lengths.
• |
Tighten 3x bolt (M10) 50 Nm
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• |
Tighten 2x bolt (M8) 25 Nm
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15. |
Install toothed belt cover
• |
Tighten 4x bolt (M6) 9 Nm
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• |
Tighten 2x bolt (M8) 25 Nm
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• |
4x clip in camshaft sensor wiring harness
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16. |
Install right engine damping block
• |
Attach engine damping block to adapter
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17. |
Raise vehicle by its full height
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20. |
Install upper ribbed V-belt guide roller
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21. |
Install torsional vibration damper
Note: Observe correct
fitting position
• |
Tighten 4x bolt 25 Nm
Note: Counterhold
toothed belt drive gear at bolt
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22. |
Install ribbed V-belt
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23. |
Install lower engine cover and right engine splash guard
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24. |
Lower vehicle by its full height
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25. |
Install air cleaner housing
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