vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Multijet 6JO > < Replace fuel return line

Replace oil leak line

Important:   When working on the fuel system it is essential to pay attention to cleanliness as even the smallest dirt particles can lead to faults in engine operation or in the fuel system. Open fuel connections must be sealed with appropriate plugs from the Opel Parts Catalogue (catalogue number: 45 06 154 / part number: 9201697). Sealing plugs are only intended to be used once.

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach ground connection from ground terminal
Slacken nut
3.   Remove engine cover
4.   Remove oil leak line (2)
•   Detach 4x oil leak lines from injector
Release 4x retaining clamp (3) from injector in direction of arrow
Note:   Close 4x injectors with suitable

Sealing plug 1)
•   Detach oil leak line from damping case for fuel return
•   Unclip 2x oil leak line from bracket (1)
Object Number: 8230689  Size: DEFAULT


  Install

5.   Attach 4x oil leak line to injector
•   Connect new oil leak line to fuel return damping case
•   Clip 4x oil leak line into injector
•   Clip 2x oil leak line in bracket
6.   Connect battery
•   Attach ground connection to ground terminal
Tighten nut
7.   Install engine cover
8.   Program volatile memories
9.   Close bonnet

1 ) protective caps are available in the opel parts catalogue under catalogue number 45 06 154 / part number 9201697/

Multijet 6JO > < Replace fuel return line