vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Check con-rod bearing clearance (with micrometer) > < Con-rod Bearing, Replace

Check con-rod bearing clearance (with Plastigage)

  Remove

1.   Remove con-rod bearing cap
Important:   To prevent thread from breaking when removing con-rod bearing cap, remove grease from con-rod journal and lightly oil con-rod bearing shell. Do not rotate crankshaft.
2.   Lay Plastigage (flexible plastic thread) over the entire width of the con-rod bearing journal
Note:   Plastigage is available via catalogue "Opel/Vauxhall – Workshop Equipment".
3.   Mount con-rod bearing cover on con-rod
Note:   Note installation position (1) of con-rod bearing cap
•   Tighten 2x screwed joint 24.5 Nm + 100° + 15°
Note:   The old screw connection can be used again to check the con-rod bearing clearance
Object Number: 2416034  Size: DEFAULT


4.   Remove con-rod bearing cap again
•   Detach 2x screw connections
5.   Compare width of flattened plastic thread (arrow) with measuring scale
6.   Permissible con-rod bearing clearance: 0.025 to 0.058 mm.
Note:   When reading the value, do not confuse millimetres and inches on the measuring scale
Object Number: 2416035  Size: DEFAULT


  Install

7.   Clean con-rod bearing journal and con-rod bearing shell
8.   Oil con rod bearing journal and con-rod bearing shell lightly
9.   Install con-rod bearing cap LUREF_1.gif

Check con-rod bearing clearance (with micrometer) > < Con-rod Bearing, Replace