Vauxhall Workshop Service and Repair Manuals

Overview of fitting tolerances (model L 08)

When adjusting fitting tolerances on individual body parts of the Astra-H estate, make sure that the joints run parallel.

The dimensions given here refer to painted and completed components.

Fitting tolerances for bonnet and wing

Position Dimension Tolerance   in mm in mm I 3.0 +/- 1.0 II 3.5 +/- 0.8 III 3.0 +/- 1.0 IV 3.8 +/- 0.8

Fitting tolerances for doors

Position Dimension Tolerance   in mm in mm I 4.0 +/- 1.0 II 5.0 +/- 1.0 III 3.9 +/- 1.0 IV 3.8 +/- 1.0 V 4.5 +/- 1.0 VI 3.8 +/- 0.9

Fitting tolerances for tailgate

Position Dimension Tolerance   in mm in mm I 5.5 +/- 1.0 II 4.0 +/- 1.2 III 4.0 +/- 1.0 IV 4.0 +/- 1.5 V 6.0 +/- 1.5