Turbo-Charging (Replace intercooler): Repair Instructions

Make

Vauxhall

Model

Astra H

Section

Turbo-Charging › Repair Instructions › Replace intercooler

Engine and Engine AggregatesReplace intercooler

Replace intercooler   Remove 1.   Remove radiator 2.   Detach charge air hose (1) from intercooler •   Release clamp 3.   Detach charge air pipe (1) with connecting hose from intercooler •   Release clamp 4.   Detach wiring harness from intercooler •   Unclip from bracket (1) 5.   Detach charge air cooler from condenser •   Detach from condenser – Unscrew 3x bolts (1) and (2) •   Remove intercooler from below 6.   Remove intercooler •   Detach from top of front plate   Install 7.   Replace intercooler •   Suspend from top of front panel 8.   Attach intercooler to condenser Important:   Insert screw with thread locking compound •   Attach to condenser – Tighten 3x bolt 5 Nm 9.   Attach wiring harness to intercooler •   Clip into bracket 10.   Attach charge air pipe to intercooler with connecting hose •   Tighten clamp 3.5 Nm Note:   Do not secure charge air pipe yet 11.   Attach charge air hose to intercooler •   Tighten clamp 3.5 Nm 12.   Install radiator

09 Engine