vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Solenoid Valve - Turbocharger, Remove and Install > < Replace turbocharger

Replace charge pressure sensor

  Remove

1.   Open bonnet
2.   Remove engine cover (2)
•   Detach oil filler port closure cap (1)
•   Pull off engine cover
Note:   Rubber retainers (3) must remain on engine cover
•   Attach oil filler port closure cap
Object Number: 2412632  Size: DEFAULT


3.   Detach bracket, fuel damping unit (1)
•   Unscrew 2x nuts (2)
Note:   Tie bracket, fuel damping unit, with fuel line and damping unit, to bulkhead
Object Number: 3447358  Size: DEFAULT


Important:   Do not damage fuel return line bracket
4.   Remove fuel return line
•   Unscrew 2x bolts (1)
Note:   Note different bolt lengths
•   Unscrew nut (2)
•   Detach fuel return line from pressure chamber
Object Number: 2412674  Size: DEFAULT


5.   Remove charge pressure sensor (2)
Important:   Do not damage change-over valves of vacuum unit
•   Release change-over valves of vacuum unit (1) and pull slightly upwards
Unscrew bolt
Unscrew stud bolt
•   Disconnect wiring harness connector.
•   Unscrew bolt
Object Number: 2412673  Size: DEFAULT


  Install

6.   Install charge pressure sensor
•   Replace sealing ring
Important:   Do not damage change-over valves of vacuum unit
•   Release change-over valves of vacuum unit and pull slightly upwards
•   Insert charge pressure sensor
•   Tighten bolt 9.8 Nm
•   Fix wiring harness plug
•   Fasten change-over valves for vacuum unit
Tighten bolt
Tighten stud bolt
7.   Attach bracket, fuel damping unit
•   Tighten 2x nuts
8.   Attach fuel return line
•   Attach to pressure chamber
•   Tighten 2x bolts
Note:   Note different bolt lengths
•   Tighten nut
9.   Install engine cover
•   Detach oil filler port closure cap
•   Refit engine cover
•   Attach oil filler port closure cap
10.   Close bonnet

Solenoid Valve - Turbocharger, Remove and Install > < Replace turbocharger