Replace vacuum reservoir (Turbo-Charging)

Make

Vauxhall

Model

Astra H

Section

Turbo-Charging › Repair Instructions › Replace vacuum reservoir

Engine and Engine AggregatesReplace vacuum reservoir

Replace vacuum reservoir Note:   If present   Remove 1.   Open bonnet 2.   Disconnect battery •   Detach earth connection from earth terminal – Slacken nut 3.   Raise vehicle by its full height 4.   Detach the lower engine cover and right engine splash guard 5.   Place collecting basin underneath. 6.   Drain coolant •   Open drain bolt on radiator (1) •   Collect coolant •   Close drain bolt 7.   Detach 2x coolant hoses (1) from heat exchanger •   Undo 2 clamps 8.   Lower vehicle by its full height 9.   Remove engine cover 10.   Remove battery •   Detach positive terminal (3) from positive pole – Slacken nut •   Remove bracket 1) – Unscrew bolt (2) 11.   Remove battery support. •   Remove pre-glow system control unit (4) •   Remove wiring harness plug (3) •   Unclip coolant hose bracket (5) •   Detach wiring harness – Undo cable tie (1) – Unclip 2x brackets •   Unscrew 3x bolts (2) 12.   Detach engine vent hose (2) •   Undo 2 clamps •   Unclip from bracket (1) 13.   Remove vacuum line (1) •   Detach 4x vacuum hoses Note:   Mark vacuum hoses •   Unscrew 3 bolts 14.   Remove coolant pipe (2) •   Unclip 2x coolant hoses from bracket (4) •   Undo bracket (3) – Unscrew 2x nuts •   Undo bracket (1) – Unscrew nut •   Detach 2x coolant hoses – From thermostat housing – From coolant pipe – Undo 2 clamps 15.   Remove vacuum reservoir (1) •   Unscrew 2x bolts 16.   Transfer 2x vacuum line Note:   Pay attention to assignment   Install 17.   Install vacuum reservoir •   Tighten 2x bolts 18.   Install coolant pipe •   Attach 2x coolant hoses – To thermostat housing – To coolant pipe – Attach 2x clamps •   Clip 2x coolant hoses into bracket •   Tighten 3x nut 9 Nm 19.   Attach vacuum line •   Connect 4x vacuum hoses Note:   Pay attention to marks •   Tighten 3x bolt 9 Nm 20.   Attach engine venting hose •   Attach 2x clamps •   Clip into bracket 21.   Install battery holder •   Tighten 3x bolts •   Attach wiring harness – Connect cable ties – Clip on 2x brackets •   Attach pre-glow system control device •   Attach wiring harness plug •   Clip on coolant hose bracket 22.   Install battery •   Install bracket – Tighten bolt •   Insert battery insulation •   Attach positive connection to positive terminal – Tighten nut •   Attach positive cable to positive terminal – Tighten bolt 23.   Install engine cover 24.   Raise vehicle by its full height 25.   Attach 2x coolant hoses to heat exchanger •   Attach 2x clamps 26.   Install lower engine cover and right engine splash guard 27.   Lower vehicle by its full height 28.   Connect battery •   Attach ground connection to ground terminal 29.   Top up coolant or ensure correct quantity is present. 30.   Program volatile memories 31.   Close bonnet

09 Engine