Vauxhall Workshop Service and Repair Manuals

Overview of fitting tolerances (model L 67)

When adjusting fitting tolerances on individual body parts of the Astra-H convertible, make sure that the joints run parallel.

The dimensions given here refer to painted and completed components.

Fitting tolerances for bonnet and wing

Position Dimension Tolerance   in mm in mm I 3.0 +/- 1.0 II 3.5 +/- 0.8 III 3.0 +/- 1.0 IV 3.8 +/- 0.8

Fitting tolerances for doors

Position Dimension Tolerance   in mm in mm I 3.8 +/- 0.8 II 4.5 +/- 1.0 III 3.8 +/- 0.8

Fitting tolerances for luggage compartment lid

Position Dimension Tolerance   in mm in mm I 10.0 +/- 1.0 II 8.0 +/- 1.5 III 6.0 +/- 0.7 IV 10.0 +/- 2.0