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Transmission, Remove and Install (Z13DTH/M20 MTA) > < Programming Transmission Parameters (M20 MTA)

Determining the Contact Point (M20 MTA)

Determining the contact point - TECH 2 main menu: "Programming" - submenu: "Program control unit

The contact point is the position at which the pressure plate and the clutch plate come into contact with each other and transfer a small amount of torque (approx. 4 Nm ). The control unit is delivered with a pre-set contact point. This value will vary due to the different clutch and vehicle tolerances. Therefore, this parameter must be determined when the vehicle is commissioned. It is essential to determine the contact point before the clutch transfers higher levels of friction energy for the first time, so that premature damage to the clutch may be avoided.

To prevent this, the control unit contains a test which ensures that the contact point is determined using TECH 2. If not, a fault code is stored and a quick contact point determination procedure is performed after each start. During this procedure, the transmission cannot perform any gearshifts. Even after this quick procedure has been carried out, it is not possible to shift all the gears. In this instance, the control unit only permits the neutral, 1st gear and reverse positions. This is necessary in order to prevent damage to the clutch or transmission. Once contact point determination has been carried out correctly, all gears are available again.

Procedure for determining the contact point

The procedure for determining the contact point takes approx. 20 seconds. At the beginning, the control unit uses a default value for the contact point. The procedure is as follows:

  • The starting point for the procedure is the "Clutch fully open" position
  • The clutch is closed slowly
  • If the input shaft measures a rotational speed of more than 300 rpm, this position is adopted in the control unit as a temporary value
  • Then the clutch is closed and the "Clutch closed" position is stored
  • The clutch is then opened fully again and the entire procedure is repeated 5 times

The contact point value stored in the control unit's EEPROM is a mean value of the various measurements. The quick procedure for determining the contact point works in the same way, but the clutch is not closed between the individual measuring procedures.

1. Delete fault memory
2. Carry out test drive
3. Read out fault memory

  Install

1.   Connect TECH 2
2.   Perform procedure for determining contact point
  • Select corresponding vehicle identification
  • select "Transmission" in the "System selection menu"
  • Select "Easytronic (M20 MTA)" from the vehicle identifications
  • Select "Programming"
  • Select one of the menu items, depending on which repair has been carried out. The "Determine contact point" task occurs in each menu.
  • Follow the remaining menu guide in TECH 2
3.   Comply with the start-up routines required LUREF_1.gif

  Remove

4.   Detach TECH 2

Transmission, Remove and Install (Z13DTH/M20 MTA) > < Programming Transmission Parameters (M20 MTA)