vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace bonnet hinge (screwed) - both sides > < Overview of fitting tolerances (model L 48)

Replace bonnet

  Remove

1.   Disengage gas lifter spring from bonnet
•   Disengage retaining clip (1)
Object Number: 3446841  Size: DEFAULT


2.   Detach bonnet
Note:   This requires a second person
•   Unclip gas lifter spring and lay aside
•   Unscrew 4x bolt (1)
Object Number: 3446842  Size: DEFAULT


  Install

3.   When replacing bonnet: seal cavity
Note:   Observe protective wax corrosion protection measures.
4.   Attach bonnet
Note:   This requires a second person
•   Tighten 4x bolt 20 Nm
•   Clip in gas lifter spring
5.   Attach gas lifter spring to bonnet
•   Lock retaining clip
6.   Adjust bonnet
Note:   Use the bonnet closure (1) and the rubber buffer (2) to adjust the bonnet.
Object Number: 3447507  Size: DEFAULT


7.   Adjust the bonnet (preliminary tension)
•   Screw the rubber buffer in until the bonnet edge is 2 mm (I) below the top edge of the wing
•   Install and adjust the bonnet closure bolts LUREF_1.gif
•   Unscrew rubber buffer by 180° to set the preliminary tension of the bonnet lock
•   If the bonnet (1) is aligned, after the adjustment 1 mm must be under the upper edge of the wing
Object Number: 3447508  Size: DEFAULT


8.   Adjust bonnet
Note:   Make sure the joints run parallel
•   I (4.5+/-1.0) mm
•   II (3.5+/-0.8) mm
•   III (3.0+/-1.0) mm
•   IV (3.8+/-0.8) mm
Object Number: 3446499  Size: DEFAULT


Replace bonnet hinge (screwed) - both sides > < Overview of fitting tolerances (model L 48)