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Warning Lights, Telltale > < Engine Z19DT/H/L - Changed characteristic after SPS programming with TIS 2000-DVD, version 83

Field Remedy: 2293

Subject: Engine Z17/19DTx, cylinder balance test - Rugh idle, engine cuts out
Models: Engines: Option:
Astra-H 2004...,Vectra-C 2004...,Signum 2004...,Zafira-B 2005... Z17DTL| Z17DTH| Z19DT| Z19DTH| Z19DTL,Z19DT| Z19DTH| Z19DTL,Z19DT| Z19DTH| Z19DTL,Z19DT| Z19DTH| Z19DTL only EDC16
Complaint: Rough idle, engine cuts out, run’s on "three cylinders" only or typical DTC related to the injectors.
Cause: Possibly injector defect (observe checking procedure).
Production:

Remedy:

TECH 2 offers the opportunity to check the injector’s cylinder specific. 
This function called "cylinder balance test" can be found in TECH 2 
actuator test and was introduced for EDC16 engines as follows:

- Opel Astra-H:
Z 17 DTL as of  MY 2004 
Z 17 DTH as of  MY 2004
Z 19 DT  as of  MY 2005
Z 19 DTH as of  MY 2005

- Opel Zafira-B:
Z 19 DT  as of  MY 2005 
Z 19 DTH as of  MY 2005

- Opel Vectra-C/Signum:
Z 19 DT  as of  MY 2004
Z 19 DTH as of  MY 2004

Once started you have the opportunity to either trigger the fluctuation 
in fuel amount per stroke (mm³/stroke) or to check the fluctuation of 
the engine rpm from idle speed up to approx. 2500 1/min and also to 
save a snapshot ( TECH 2 as of TIS 2000-DVD, version 87). Values between 
-4,5 mm³/stroke up to +4,5 mm³/stroke are considered as normal and do not 
need injector replacement. Any other values for example +6 mm³/stroke or 
-6 mm³/stroke might be related to a defect injector but could also 
indicate a mechanical failure to the engine. Before replacing any 
injector please also perform a loss of pressure as well as a compression 
test in order to rule out any kind of engine damage.
The description about cylinder balance test will be introduced step by 
step into TIS 2000 checking procedure.

FunctionalGroup: J - Engine
Complaint Group: 19 - Poor Engine Driveability
Trouble Code: Possible

Warning Lights, Telltale > < Engine Z19DT/H/L - Changed characteristic after SPS programming with TIS 2000-DVD, version 83