vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Component Locator > < Replace intake air temperature sensor

Replace throttle valve module Z18XER (conversion from old version to modified version)

  Remove

1.   Removing the throttle valve module (old version) LUREF_1.gif
•   Compare with the illustration
Object Number: 10681403  Size: DEFAULT


2.   Remove engine control unit
3.   Remove fuel/air mixture preheating return line
•   Disconnect coolant return line (1) from coolant return hose (3)
Release clamp (2)
•   Unclip 2x coolant return line (1) from intake manifold
Object Number: 10681413  Size: DEFAULT


4.   Detach tank vent valve (2)
•   Disconnect wiring harness connector.
•   Detach 2x vent hose (1)
Object Number: 10681411  Size: DEFAULT


  Install

5.   Install new tank vent valve
•   Connect 2x new tank vent hose
•   Fix wiring harness plug
6.   Attach new coolant hose (2) to modified throttle valve module
•   Attach 2x clamps (1)
Object Number: 10681412  Size: DEFAULT


7.   Install modified throttle valve module
•   Use new gasket
•   Tighten 4x bolt 8 Nm
8.   Install fuel/air mixture preheating return line
•   Clip in 2x to intake manifold
Note:   The coolant line is laid below the engine control unit.
•   Connect the coolant return line to the coolant return hose
Fasten clamp
9.   Attach the fuel/air mixture preheater supply hose
•   Fasten clamp
10.   Install engine control unit LUREF_1.gif
11.   Check the routes of the coolant lines
Note:   Coolant line (1) and (2)
must sit in clips (arrows)
Object Number: 10681414  Size: DEFAULT


12.   Fix wiring harness plug
13.   Attach engine venting hose
•   Connect quick release fitting
14.   Install air cleaner housing LUREF_1.gif

Component Locator > < Replace intake air temperature sensor