Camshaft Sprocket, Replace
Remove
1. |
Remove right engine damping block adapter
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2. |
Detach engine venting pipe (2)
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Detach engine venting hose (3) from engine venting pipe
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3. |
Install EN-46789 (1) in camshaft
housing
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Unscrew exhaust camshaft closure bolt
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4. |
Set cylinder no. 1 to TDC of combustion stroke
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Rotate crankshaft in direction of engine rotation until
reference drift EN-46789 audibly engages
in exhaust camshaft
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5. |
Remove toothed belt (1)
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Remove toothed belt tension roller
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6. |
Remove camshaft drive gear (1)
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Counterhold with EN-47634 (2) in
combination with KM-956-1 (3)
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Install
Important: Guide pin in camshaft
drive gear must engage in guide slot in camshaft sprocket
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7. |
Install camshaft drive gear
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9. |
Install toothed belt tension roller
Note: Insert tension
roller in guide
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Screw in bolt
Note: Clean thread
before re-using and insert bolt with locking compound (red). The
maximum installation time including torque check is 10 minutes.
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Important: Tightened end must be
taut
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10. |
Install toothed belt
Note: Observe direction
of rotation
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11. |
Lock crankshaft with EN-46788
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Tighten stud bolt (1) EN-46788
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Attach positioning disk (4) EN-46788
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12. |
Raise vehicle by its full height
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Important: Toothed belt tension
roller must be at maximum tension
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13. |
Tension the toothed belt
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Tighten bolt - toothed belt tension roller
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14. |
Lower vehicle by its full height
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15. |
Fasten camshaft drive gear
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Counterhold drive gear with EN-47634
in combination with KM-956-1
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16. |
Raise vehicle by its full height
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17. |
Toothed Belt Tension, Adjust
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Tension the toothed belt
Note: Push adjusting
lever in direction of arrow with a screwdriver (5) until pointer
(4) of toothed belt tension roller aligns with mark (2)
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Tighten bolt, toothed belt tension roller (3) 25 Nm
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18. |
Lower vehicle by its full height
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19. |
Remove positioning disk EN-46788
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20. |
Turn crankshaft 720° in the
direction of rotation of the engine
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Rotate crankshaft in direction of engine rotation until
reference drift EN-46789 audibly engages
in exhaust camshaft
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21. |
Check crankshaft setting with EN-46788
Note: If EN-46788 cannot be fitted, repeat the toothed belt
positioning procedure
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Attach positioning disk EN-46788
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Remove EN-46788
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Unscrew stud bolt EN-46788
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22. |
Remove EN-46789 from camshaft
housing
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Tighten closure bolt 16 Nm
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23. |
Attach engine venting pipe
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Attach engine venting hose to engine venting pipe
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24. |
Install right engine damping block adapter
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