vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Dismantle and assemble end shield (F13/F13 MTA) > < Seal of End Shield Cover, Replace (F13/F13+/F13 MTA/F17+/F17+ MTA)

End Shield Gasket, Replace (F13/F13+/F13 MTA/F17+/F17+ MTA)

Note:   Transmission remains installed.

  Remove

1.   Remove battery support
2.   Detach upper engine cover
Note:   If present.
3.   Remove gearbox cover
Note:   F13/F17+ only
4.   Remove gearshift module
•   F13 MTA
•   F17+ MTA
5.   Unscrew reversing lamps switch (1)
Note:   F13/F17+ only
•   Disconnect wiring harness plug, reversing lamp switch
Object Number: 2392160  Size: DEFAULT


6.   Detach lower engine cover
Note:   If present.
Object Number: 2414110  Size: DEFAULT

7.   Attach KM-6001-B to front axle body
Note:   The guide pins must sit in the support bearing with no play.
•   Release 2x bolt (arrows) for adjustment rails on KM-6001-B (1)
•   Insert KM-6001-B as shown
Note:   2x journals (2) and (5) must sit flush in the guide holes of the front axle body.
•   Tighten 2x bolt for adjustment rails
•   Twist up front support bearing (4)
until the guide pin is in contact with the front of the engine damping block
•   Twist up rear support bearing (3)
until the guide pin is in contact with the rear of the engine damping block

8.   Remove front axle body
9.   Detach left engine damping block
•   Detach from left engine damping block bracket
Unscrew 3x bolt (1)
Object Number: 3446143  Size: DEFAULT


Important:   Do not damage wiring harnesses and attaching parts
10.   Lower engine and transmission with MKM-883-1-A approx. 5 cm
11.   Remove front left wheel
12.   Remove end shield cover
Object Number: 2416972  Size: DEFAULT

Important:   When dismantling the end shield it is essential to use KM-6155 (2) as otherwise the shaft seal ring of the central release will be damaged.
13.   Screw KM-6155 into threaded bores
Important:   Be careful of guide sleeves, magnet (3) and spacer washer (4) for axle reverse idler gear
14.   Detach end shield
•   Unscrew 4x bolt (arrows)

15.   Check all parts for damage
Note:   Replace damaged components.
16.   Clean sealing surfaces

  Install

17.   Stick new end shield gasket to transmission with roller bearing grease
Object Number: 2417498  Size: DEFAULT

Important:   Check that magnet (1) and friction washer (2) are correctly seated.
18.   Install end shield (4)
•   Carefully insert end shield into transmission housing
•   Tighten 4x bolt (arrows) 22 Nm
Note:   Use new bolts.
19.   Unscrew KM-6155 (3)

20.   Attach end shield cover
21.   Fit left front wheel 110 Nm
22.   Lift engine and transmission with MKM-883-1-A
23.   Install left engine damping block
•   Attach to left support for engine damping block
•   Tighten 3x bolt (1) 55 Nm
Object Number: 3446143  Size: DEFAULT


24.   Install front axle body
25.   Detach KM-6001-B from front axle body
26.   Tighten reversing lamp switch (1) 20 Nm
Note:   F13/F17+ only
•   Use new seal ring
•   Connect wiring harness plug for reversing lamp switch
Object Number: 2392160  Size: DEFAULT


27.   Attach gearbox cover to transmission LUREF_1.gif
Note:   F13/F17+ only
28.   Install gearshift module
•   F13 MTA
•   F17+ MTA
29.   Install upper engine cover 7 Nm
Note:   If present.
30.   Install battery support
31.   Check transmission fluid level
•   F13
•   F13 MTA
•   F17+
•   F17+ MTA
32.   Attach lower engine cover
Note:   If present.
33.   Program volatile memories
34.   Set transmission parameters LUREF_1.gif
Note:   F13 MTA/F17+ MTA only
35.   Comply with the start-up routines required LUREF_1.gif

Dismantle and assemble end shield (F13/F13 MTA) > < Seal of End Shield Cover, Replace (F13/F13+/F13 MTA/F17+/F17+ MTA)