Test
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Work Order Description
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Nominal Value
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T001
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Check: Component
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- Connect loaded battery parallel to the battery in the vehicle
- Start engine
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Does the engine start?
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T002
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Check: Wiring Harness
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- Ignition OFF
- Remove ignition key from ignition lock
- All consumers turned off
- Charge or replace battery
- Check stall current
Note:
All car systems must be switched OFF during these tests. Doors and trunk / tailgate must be closed, engine compartment lighting must be disconnected.
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less than 80 mA
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T003
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Check: Battery Voltage
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- Connect wiring harness connector to:
G1 Battery Terminal 31
- Engine running
- Turn all electrical consumers ON
- Increase engine speed to 3000 rpm
- Measure voltage between the following terminals:
G1 Battery Wiring harness connector (wiring harness side) terminal 30 & G1 Battery Wiring harness connector (wiring harness side) terminal 31
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greater than 12.5 V
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T004
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Check: Charging Indicator Lamp Circuit
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- Ignition OFF
- Disconnect wiring harness connector from:
G8 Alternator (Wiring Harness Connector D+ )
- Ignition ON
- Measure voltage between the following terminals:
G8 Alternator Wiring harness connector (wiring harness side) terminal D+ & Ground
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greater than 11 V
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T005
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- Remove electrical component from socket:
K1_X125 Relay - Starter
- Measure voltage between the following terminals:
K1_X125 Relay - Starter Socket Terminal 30 & Ground
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greater than 11 V
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T006
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Check: Interruption of Voltage Supply Circuit
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- No gear is engaged
- Connect fused jumper wire for a maximum of 3 s to:
K1_X125 Relay - Starter Socket Terminal 30 & K1_X125 Relay - Starter Socket Terminal 87
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Does the engine start?
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T007
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Check: Interruption of Signal Circuit
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- Ignition ON
- Measure voltage between the following terminals:
K1_X125 Relay - Starter Socket Terminal 86 & Ground
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greater than 11 V
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T008
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Check: Short to Voltage of Signal Circuit
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- Ignition OFF
- Remove electrical component from socket:
X125 Underhood Electronic Module
- Disconnect wiring harness connector from:
A84 Control Unit - Engine
- Ignition ON
- Measure voltage between the following terminals:
X125 Underhood Electronic Module Wiring harness connector (wiring harness side) terminal 1 (XE3) & Ground
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less than 0.3 V
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T009
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Check: Short to Ground of Signal Circuit
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- Ignition OFF
- Measure resistance between the following terminals:
X125 Underhood Electronic Module Wiring harness connector (wiring harness side) terminal 1 (XE3) & Ground
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greater than 500 kOhm
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T010
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Check: Interruption of Signal Circuit
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- Measure resistance between the following terminals:
X125 Underhood Electronic Module Wiring harness connector (wiring harness side) terminal 1 (XE3) & A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal 60 (XC100)
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less than 5 Ohm
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T011
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Check: Component
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- Insert electrical component in socket:
X125 Underhood Electronic Module
- Ignition ON
- Contact fused jumper wire once to:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal 60 (XC100) & Ground
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Does the engine start?
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T012
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Check: Interruption of Voltage Supply Circuit
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- Measure resistance between the following terminals:
K1_X125 Relay - Starter Socket Terminal 87 & M15 Starter Wiring harness connector (wiring harness side) terminal 50
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less than 5 Ohm
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