vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

PVC corrosion protection measures - PVC underseal / PVC protection from chippings > < Replacing vehicle identification plate

Corrosion protection measures: seam seal

The seam seal is applied to the primed body during repair as in production.

Summary of the symbols in the illustrations with the corresponding application thicknesses

Symbol

Description

Thickness of coat

Part Number

Catalogue Number

Unit

A

No coating

       

B

Runout area

0.5 - 0.0 mm

     

C

Underbody protection

0.5 mm

09 163 309

15 00 371

1 L

D

Cavity protection wax

0.3 mm

09 169 462

15 06 801

1 L

E

Aggregate protective wax

0.3 mm

     

F

Seam seal

Thickness of bead 6-10 mm

90 093 639

15 04 520

310 ml

G

Protection from chippings

0.5 mm

09 121 538

15 00 367

500 ml

H

Closed film of wax

0.3 mm

09 121 548

15 00 369

300 ml


Overview of seam seals for floor group

Object Number: 3446350  Size: DEFAULT

1. Seal of connecting seams on floor group

Object Number: 3446351  Size: DEFAULT

1. Seam seal on front wheel housing

Bonnet

1. Sealing the connecting seams between the bonnet panelling/bonnet frame

Object Number: 8125473  Size: DEFAULT

Side panel (model L 35)

Object Number: 3446352  Size: DEFAULT

1. Sidewall reinforcement adhesive
2. Seam seal at wheel arch flange edge
3. Seam seal at tank filler pipe connection

Side panel (model L 35)

Object Number: 8125455  Size: DEFAULT

1. Sealing the connecting seams on the tank port
2. Sealing the connecting seams on the wheel arch flange edge
3. Sealing the connecting seams side panel/side panel base extension
4. Sealing the connecting seams side panel/rear light insert

Tank port (model L 48)

Object Number: 8125433  Size: DEFAULT

1. Sealing the connecting seams, tank port/side panel
2. No coatings
3. No coatings

Tank port (model L 35)

Object Number: 8125450  Size: DEFAULT

1. No coatings
2. Sealing the connecting seams, tank port/side panel
3. No coatings
4. Sealing the connecting seams, tank port/side panel

Side of floor (model L 48)

Object Number: 8125265  Size: DEFAULT

1. Sealing the connecting seams sill panelling/floor group

Front wheel housing

Object Number: 8125270  Size: DEFAULT

1. Sealing the connecting seams on the bulkhead side of the sill panelling

Front wheel housing (continued)

Object Number: 8125269  Size: DEFAULT

1. Seal of connecting seams on floor group

Front wheel housing (continued)

Object Number: 8125281  Size: DEFAULT

1. Sealing the connecting seams in the front wheel housing

Left front structure

Object Number: 8125282  Size: DEFAULT

1. Sealing the connecting seams, front wheel housing/front frame longitudinal member

Right front structure

  • Cross-sectional view, spring strut dome
Object Number: 8125283  Size: DEFAULT

1. Sealing the connecting seams, front wheel housing/front frame longitudinal member
2. Hole sealed
3. Sealing the connecting seams on the front frame longitudinal member
4. No coatings

Bulkhead

Object Number: 8125276  Size: DEFAULT

1. Sealing the connecting seams, bulkhead/windscreen mounting
2. No coatings

Bulkhead (continued)

Object Number: 8125278  Size: DEFAULT

1. Sealing the connecting seams on the bulkhead

Bulkhead (continued)

Object Number: 8125279  Size: DEFAULT

1. Sealing the connecting seams bulkhead/A-pillar

Bulkhead (continued)

  • Cross-sectional view of bulkhead
Object Number: 8125275  Size: DEFAULT

1. Sealing the connecting seams on the bulkhead

Bulkhead (continued)

Object Number: 8125277  Size: DEFAULT

1. Sealing the connecting seams on the bulkhead

Windscreen mounting

Object Number: 8125280  Size: DEFAULT

1. Apply sealant to the joint in the area of the windscreen mounting
2. Sealing the connecting seams on the A-pillar

Rear right wheel housing (model L 48)

  • Cross-sectional view of wheel housing
Object Number: 8125263  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Rear left wheel housing (model L 48)

Object Number: 8125264  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Rear left wheel housing (model L 48) (continued)

Object Number: 8125271  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Rear wheel housing (model L48)

  • Cross-sectional view of rear wheel housing
Object Number: 8125272  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Rear wheel housing (model L 48)

Object Number: 8125273  Size: DEFAULT

1. Sealing the connecting seams, rear wheel housing/rear end panel

Rear wheel housing (model L 48)

Object Number: 8125274  Size: DEFAULT

1. Sealing the connecting seams, rear wheel housing/rear frame longitudinal member

Rear wheel housing (model L 35)

Object Number: 8125459  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Rear wheel housing (model L 35)(continued)

Object Number: 8125460  Size: DEFAULT

1. Sealing the connecting seams, wheel housing/rear frame longitudinal member

Rear wheel housing (model L 35)(continued)

Object Number: 8125461  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Rear wheel housing (model L 35)(continued)

Object Number: 8125462  Size: DEFAULT

1. Sealing the connecting seams in the rear wheel housing

Recess for spare wheel (model L 48)

  • Cross-sectional view, recess for spare wheel
Object Number: 8125266  Size: DEFAULT

1. Sealing the connecting seams, recess for spare wheel/rear floor

Rear end panel (model L 48)

Object Number: 8125439  Size: DEFAULT

1. Coat sealing seam in the area of the rubber seal
2. Sealing the connecting seams rear end panel/rear light insert
3. Sealing the connecting seams. rear end panel/anchor plate
4. Sealing the connecting seams on the rear end panel
5. Sealing the connecting seams, rear end panel/side panel base extension

Rear end panel (model L 35)

Object Number: 8125463  Size: DEFAULT

1. Coat sealing seam in the area of the rubber seal
2. Sealing the connecting seam, rear end panel/side panel base extension
3. Sealing the connecting seam, rear end panel
4. Sealing the connecting seam rear end panel/rear light insert

Rear light insert (model L 48)

Object Number: 8125432  Size: DEFAULT

1. No coating
2. Sealing the connecting seams rear light insert/side panel
3. Coat sealing seam in the area of the rubber seal

Coat sealing seams which are hidden by the rear light

Rear light insert (model L 35)

Object Number: 8125449  Size: DEFAULT

1. Sealing the connecting seams rear light insert/side panel
2. No coatings
3. Sealing the connecting seams, rear light insert/side panel base extension
4. Coat sealing seam in the area of the rubber seal

Coat sealing seams which are hidden by the rear light

Side panel base extension (model L 48)

Object Number: 8125440  Size: DEFAULT

1. Sealing the connecting seams, side panel base extension/side panel
2. Sealing the connecting seams, side panel base extension/rear end panel
3. Sealing the connecting seams, side panel base extension/rear light insert

Front door hinge

Object Number: 8125437  Size: DEFAULT

1. Sealing the connecting seams, door hinge/A-pillar

Rear door hinge

Object Number: 8125438  Size: DEFAULT

1. Sealing the connecting seams, door hinge/B-pillar

Front door

Object Number: 8125434  Size: DEFAULT

1. Sealing the connecting seams, door frame/door panelling
2. Coat the seam in this area
3. Coat the seam in this area
4. Coat the seam in this area
5. Coat the seam in this area

Rear door (model L 48)

Object Number: 8125435  Size: DEFAULT

1. Coat seam in this area
2. Sealing the connecting seams, door frame/door panelling
3. Coat the seam in this area
4. Coat the seam in this area
5. Coat the seam in this area

Rear door (model L 35)

Object Number: 8125456  Size: DEFAULT

1. Coat seam in this area
2. Sealing the connecting seams, door frame/door panelling
3. Coat the seam in this area
4. Coat the seam in this area
5. Coat the seam in this area

Tailgate (model L 48)

Object Number: 8125436  Size: DEFAULT

1. Sealing the connecting seams, tailgate frame/panelling

Tailgate (model L 35)

Object Number: 8125457  Size: DEFAULT

1. Sealing the connecting seams, tailgate frame/panelling
2. Coat the seam in this area

Roof (model L 48)

  • Cross-sectional view of roof channel
Object Number: 8125441  Size: DEFAULT

1. Coat sealing seam in the area of the tailgate
2. Coat sealing seam in this area
3. Sealing the connecting seams, roof/roof frame

Roof (model L 48) (continued)

Object Number: 8125465  Size: DEFAULT

1. 8 mm free from sealing compound
2. Coat the sealing seam in the area of the upper tailgate

Roof (model L 35)

Object Number: 8125464  Size: DEFAULT

1. Coat the sealing seam in the area of the upper tailgate

Front frame longitudinal member, right side

Object Number: 8125442  Size: DEFAULT

1. Sealing the connecting seams on the front frame longitudinal member, right side
2. Sealing the connecting seams on the front frame longitudinal member, right side

Front frame longitudinal member, left side

Object Number: 8125443  Size: DEFAULT

1. Sealing the connecting seams on the front frame longitudinal member, left side
2. Sealing the connecting seams on the front frame longitudinal member, left side

Rear frame longitudinal member (model L 48)

Object Number: 8125447  Size: DEFAULT

1. Sealing the connecting seams on the rear frame longitudinal member

Rear frame longitudinal member, left side (model L 35)

Object Number: 8125467  Size: DEFAULT

1. Sealing the connecting seams, rear frame longitudinal member/rear end panel
2. Sealing the connecting seams rear frame longitudinal member/floor

Rear frame longitudinal member, right side (model L 35)

  • Cross-sectional view, sealing seam
Object Number: 8125468  Size: DEFAULT

1. Sealing the connecting seams, rear frame longitudinal member/rear end panel
2. Sealing the connecting seams rear frame longitudinal member/floor

A-pillar

Object Number: 8125444  Size: DEFAULT

1. Sealing the connecting seam, A-pillar/front structure

Inside of A-pillar

Object Number: 8125446  Size: DEFAULT

1. Sealing the connecting seams, inside of A-pillar/inside of bulkhead
2. Coat sealing seam in the area of the rubber seal
3. Sealing the connecting seams, side of floor

Rear inside of floor (model L 48)

Object Number: 8125445  Size: DEFAULT

1. No coatings
2. Hole sealed
3. Sealing the connecting seams, rear floor
4. Additional sealant is applied to plug
5. Sealing the connecting seams, rear floor/centre of floor
6. Hole sealed
7. Coat sealing seams in this area

Rear inside of floor (model L 35)

Object Number: 8125448  Size: DEFAULT

1. Sealing the connecting seams, rear floor/rear end panel
2. Hole sealed
3. Sealing the connecting seams, rear floor/centre of floor
4. No coatings
5. Sealing the connecting seams rear floor/inside of side panel

Rear floor (model L 35)

Object Number: 8125458  Size: DEFAULT

1. Sealing the connecting seams on rear floor

Rear floor (model L 35) (continued)

  • Cross-sectional view of pleat
Object Number: 8125466  Size: DEFAULT

1. Sealing the connecting seams, rear floor/sill panelling
2. Seal mounting holes
3.

PVC corrosion protection measures - PVC underseal / PVC protection from chippings > < Replacing vehicle identification plate