Vauxhall Workshop Service and Repair Manuals

MTA Manual Transmission from/to Engine Detach and Attach (Engine Removed)

  Remove

1.   Detach ribbed V-belt (1) •   Mark direction of rotation •   Apply tension to ribbed V-belt tensioner (2) in the direction of the arrow and fix with KM-6130 (3) – Remove ribbed-V-belt

3.   Detach coolant hose (1) from thermostat housing (2)

5.   Detach cooling module (1) •   Remove from lower radiator brackets

6.   Remove right-hand axle body •   Remove axle body with KM-460-B (1) from differential gear •   Seal opening in differential with sealing plug

7.   Remove left-hand axle body •   Remove axle body with KM-313 and KM-6003-1 (1) from differential gear •   Seal opening in differential with sealing plug

8.   Remove front engine damping block •   1 bolt (1) 9.   Remove rear engine damping block •   1 bolt (2)

11.   Remove intake manifold support (3) •   1 vacuum hose (1) •   2 bolts (2) and (4)

12.   Attach KM-412-31 (1)

13.   Remove catalytic converter support •   2 bolts (1) from catalytic converter •   2 bolts from cylinder block

14.   Attach KM-412-31 (1)

17.   Remove gearbox •   Attach holding ropes •   Hitch gearbox up to workshop crane •   Remove 1 bolt •   Remove gearbox (1) from engine flange Note:   Ensure that attached parts and wiring harnesses are undamaged

  Install

28.   Install left-hand axle body •   Attach new circlip (1) to axle body •   Lubricate teeth and bearing points with engine oil •   Push axle body into gearbox until circlip engages

33.   Insert ribbed V-belt Note:   Observe direction of rotation •   Apply tension to ribbed V-belt tensioner (2) in the direction of the arrow (anti-clockwise) and place ribbed V-belt in position (1) •   Remove KM-6130 (3)